Pushing feeding device for pipe jacking construction
By designing the push-pull loading device for pipe construction, the motor controls the steel cable and push-pull assembly to achieve automatic loading and installation of the pipeline, solving the high labor intensity, low efficiency and safety hazards caused by manual handling in the prior art. The problem has improved the practicality of the equipment.
Patent Information
- Application Number
- CN202420146597.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-22
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-01-22
AI Technical Summary
The existing pipe hoisting machine for water conservancy projects requires manual handling of pipe sections multiple times during the construction process, resulting in high labor intensity, low efficiency, and safety hazards.
Design a push-pull-loading device for pipe construction, including a mounting frame, loading frame and conveying component. The steel cable is discharged through the motor, and the pipe is placed on the rolling pallet, and pushed through the push-pull assembly to realize the pipe. Automatic feeding and installation.
It achieves no need for workers to carry during the entire loading process, eliminates safety hazards, reduces workers' labor intensity, and improves the practicality of equipment.
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Figure CN222475426U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe jacking machines, in particular to a jacking and feeding device for pipe jacking construction. Background Art
[0002] The existing water drill pipe jacking machine is also called water drill drilling machine and water conservancy project pipe jacking machine. It is small and flexible, which changes the working efficiency of the hydraulic pipe jacking machine. The general soil jacking speed is meter / 5 seconds, which is more than ten times the speed of ordinary hydraulic pipe jacking. Moreover, the jacking rod adopts a high-degree water-injectable jacking rod. During the working process, water injection is used to change the residual waste soil into mud flow out, thereby reducing the jacking force friction and changing the toughness of the soil at the same time.
[0003] In the process of water conservancy construction, water conservancy engineering pipe jacking machines are often used. During the construction process of existing water conservancy engineering pipe jacking machines, manual labor is required to lift the pipe sections into the working well many times to install the pipe sections and the jacking device. Since the pipe sections are too heavy, manual handling is labor-intensive, inefficient, and easy to cause accidental injuries. Utility Model Content
[0004] In order to overcome the deficiencies in the prior art, the utility model provides a jacking loading device for pipe jacking construction, which solves the problem that, during the construction process of the existing water conservancy project pipe jacking machine, manual labor is required to lift the pipe sections into the working well many times to install the pipe sections and the jacking device. Since the pipe sections are too heavy, manual handling is labor-intensive, inefficient, and prone to accidental injuries. The utility model achieves that no workers are required to carry the materials during the entire loading process, thereby eliminating safety hazards, reducing the labor intensity of workers, and improving the practicability of the equipment.
[0005] The technical solution adopted by the utility model to solve its technical problems is:
[0006] A jacking and loading device for jacking pipe construction comprises a mounting frame, a loading frame and a transmission assembly, a bottom frame is provided at the bottom of the mounting frame, the mounting frame is connected to the loading frame, support frames are provided on both sides of the loading frame, and the transmission assembly comprises a driving shaft, a driving member, a winding drum and a steel cable, the support frame is movably connected to the driving shaft, the driving member is used to drive the driving shaft to rotate, the driving shaft is fixedly connected to the winding drum, the steel cable is arranged around the outside of the pipeline, one end of the steel cable is wound and connected to the outside of the winding drum, the end of the steel cable away from the winding drum is fixed to the loading frame, and a pushing assembly is provided at one end of the mounting frame, and the pushing assembly is used to push the pipeline to move.
[0007] As a further improvement of the above technical solution, an inclined guide plate is provided on the upper part of the mounting frame, and the inclined guide plate is connected between the loading frame and the mounting frame.
[0008] As a further improvement of the above technical solution, a mounting groove is provided at the bottom of the loading rack, and one end of the steel cable away from the winding drum is connected to the mounting groove.
[0009] As a further improvement of the above technical solution, a plurality of groups of fixed blocks are provided inside the bottom frame, the plurality of groups of fixed blocks are equidistantly distributed, the fixed blocks are fixedly connected to fixed shafts, and rolling wheels are rotatably connected to the fixed shafts.
[0010] As a further improvement of the above technical solution, the pushing assembly includes a mounting plate, which is fixedly connected to one end of the mounting frame, a sliding cylinder is fixedly connected in the mounting plate, a sliding rod is slidably connected in the sliding cylinder, one end of the sliding rod is fixedly connected to a connecting frame, and the connecting frame is fixedly connected to a pushing frame.
[0011] As a further improvement of the above technical solution, a cushion block is fixedly connected to the push frame.
[0012] As a further improvement of the above technical solution, a hydraulic telescopic pump is fixedly connected to the mounting plate, and an output shaft of the hydraulic telescopic pump is fixedly connected to the connecting frame.
[0013] As a further improvement of the above technical solution, a support assembly is provided on the mounting frame, and the support assembly includes a support foot, and the support foot is fixedly connected to the outer wall of the mounting frame, and the bottom of the support foot is fixedly connected to a fixing tube, and a gripping nail is slidably connected in the fixing tube, and the gripping nail passes through the fixing tube and is fixedly connected to a connecting rod.
[0014] As a further improvement of the above technical solution, a protection block is fixedly connected to the inner wall of the mounting frame.
[0015] The beneficial effects of the utility model are:
[0016] The utility model provides a jacking feeding device for pipe jacking construction, which controls the release of a steel cable through an electric motor, places the pipe on a rolling support wheel, and then pushes the pipe through a pushing assembly, thereby performing pipe jacking construction. After completing the pipe jacking installation of the pipe, the steel cable is retracted and the feeding of the next group of pipes is continued. During the entire feeding process, no workers are required to carry the materials, which eliminates safety hazards, reduces the labor intensity of workers, and improves the practicability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 It is a cross-sectional view of the utility model;
[0020] Figure 3 It is a cross-sectional view of the utility model.
[0021] Reference numerals:
[0022] 1. Mounting frame; 2. Bottom frame; 3. Support feet; 4. Fixed cylinder; 5. Gripping nails; 6. Connecting rod; 7. Inclined guide plate; 8. Mounting plate; 9. Sliding cylinder; 10. Sliding rod; 11. Connecting frame; 12. Pushing frame; 13. Pad; 14. Hydraulic telescopic pump; 15. Fixed block; 16. Fixed shaft; 17. Rolling roller; 18. Protective block; 19. Loading rack; 20. Support frame; 21. Drive shaft; 22. Winding drum; 23. Motor; 24. Mounting groove; 25. Steel cable; 26. Pipeline. DETAILED DESCRIPTION
[0023] The following will be combined with the embodiments and drawings to clearly and completely describe the concept, specific structure and technical effects of the utility model, so as to fully understand the purpose, characteristics and effects of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, other embodiments obtained by technicians in this field without creative work are all within the scope of protection of the utility model. In addition, all the connection / connection relationships involved in the patent do not refer to the direct connection of components, but refer to the fact that according to the specific implementation situation, a better connection structure can be formed by adding or reducing connection accessories. For example, fixed connection / fixed installation can be selected according to the needs of screw connection, bolt connection, pin connection, key connection, bonding, mortise and tenon connection, welding, riveting and other methods. For example, detachable connection can be selected according to the needs of screw connection, bolt connection, threaded connection, snap connection, mortise and tenon connection, Velcro connection and other methods. The various technical features in the creation of the utility model can be combined interactively without conflicting with each other.
[0024] Reference Figure 1 , Figure 2A pushing and loading device for pipe jacking construction comprises two sets of symmetrically arranged mounting frames 1, a loading frame 19 and a transmission assembly. The two sets of the mounting frames 1 are connected by a bottom frame 2. A plurality of fixed blocks 15 are arranged inside the bottom frame 2. The plurality of fixed blocks 15 are equidistantly distributed. The fixed blocks 15 are fixedly connected to a fixed shaft 16. A rolling support wheel 17 is rotatably connected to the fixed shaft 16. The provision of the rolling support wheel 17 can reduce the friction between the pipe 26 and the bottom frame 2, which is beneficial for the pushing assembly to push the pipe 26 to move. The mounting frame 1 is connected to the loading frame 19. Support frames 20 are arranged on both sides of the loading frame 19. The transmission assembly comprises a driving shaft 21, a driving member, a winding drum 22 and a steel cable 25. A driving member is fixedly connected to one side of the support frame 20. Specifically, the driving member is a motor 23. The output end of the motor 23 is fixedly connected to the end of the driving shaft 21. The support frame 20 is movably connected to the drive shaft 21, and the drive shaft 21 is fixedly connected to the winding drum 22. Specifically, two groups of symmetrically arranged winding drums 22 are fixedly connected to the drive shaft 21, and the steel cable 25 is arranged around the outside of the pipe 26. One end of the steel cable 25 is wound and connected to the outside of the winding drum 22, and the end of the steel cable 25 away from the winding drum 22 is fixed to the loading rack 19. Specifically, a mounting groove 24 is provided at the bottom of the loading rack 19, and the end of the steel cable 25 away from the winding drum 22 is fixed to the loading rack 19 through the mounting groove 24. Therefore, the motor 23 drives the rotating shaft 21 to rotate, and the rotation of the rotating shaft 21 can drive the winding drum 22 to rotate, and then the steel cable 25 wound on the winding drum 22 can be controlled to be retracted and released, so that the pipe 26 can be placed from the loading rack 19 to the bottom frame 2. A pushing assembly is provided at one end of the mounting frame 1. The pipe 26 falls into the bottom frame 2 along with the release assembly of the steel cable 25. The pushing assembly can push the pipe 26 to the place where the jacking construction is to be carried out, thereby realizing the installation of the pipe 26 and the jacking device without manual handling.
[0025] Specifically, refer to Figure 3 The pusher assembly includes a mounting plate 8 fixedly connected to one end of the mounting frame 1, a sliding cylinder 9 fixedly connected in the mounting plate 8, a sliding rod 10 slidably connected in the sliding cylinder 9, a connecting frame 11 fixedly connected at one end of the sliding rod 10, and a pusher frame 12 fixedly connected to the connecting frame 11. A cushion block 13 is fixedly connected to the pusher frame 12. A hydraulic telescopic pump 14 is fixedly connected to the mounting plate 8, and the output shaft of the hydraulic telescopic pump 14 is fixedly connected to the connecting frame 11. The hydraulic telescopic pump 14 can drive the connecting frame 11 to move, thereby driving the telescopic sliding of the pusher frame 12, so as to push the pipeline 26 through the pusher frame 12.
[0026] In order to facilitate the pipe 26 to fall from the loading rack 19 into the bottom frame 2, an inclined guide plate 7 is provided on the upper part of the mounting frame 1, and the mounting frame 1 is connected to the loading rack 19 through the inclined guide plate 7, and multiple groups of pipes 26 are placed on the loading rack 19. A protective block 18 is fixedly connected to the inner wall of the mounting frame 1. The protective block 18 can prevent dust and the like from falling directly into the fixed shaft 16 and affecting the rotation of the rolling support wheel 17.
[0027] The device is set on the ground, so the mounting frame 1 is provided with a support assembly, see Figure 2 The support assembly includes a support foot 3, which is fixedly connected to the outer wall of the mounting frame 1. A fixing tube 4 is fixedly connected to the bottom of the support foot 3. A gripping nail 5 is slidably connected inside the fixing tube 4. The gripping nail 5 passes through the fixing tube 4 and is fixedly connected to a connecting rod 6. Through the arrangement of the gripping nail 5 and the fixing tube 4, the support foot 3 is fixedly connected to the ground, thereby fixing the entire device on the ground.
[0028] In the jacking feeding device for pipe jacking construction provided by the utility model, the gripping nail 5 is first inserted into the ground through the connecting rod 6, and the supporting foot 3 is fixedly connected to the ground through the setting of the gripping nail 5 and the fixing tube 4, and then the whole feeding device is fixedly connected to the ground, and then the equipment is installed in the foundation pit, and then the pipe 26 is rolled and stacked on the feeding rack 19, and the steel cable 25 with one end fixed on the feeding rack 19 is wrapped around the bottom of the pipe 26 and connected to the winding drum 22, and the steel coil is wound by the winding drum 22. When it is necessary to load the pipe 26, the motor 23 can be used to drive the rotating shaft to rotate, thereby driving the winding drum 22 fixedly connected to the rotating shaft to rotate, so as to release the steel cable 25. While the steel cable 25 is being released, a group of pipes 26 will slide along the inclined guide plate 7 toward the bottom frame 2. The sliding speed of the pipe 26 is related to the speed at which the motor 23 controls the cable to be released. Finally, the pipe 26 will fall onto the rolling support wheel 17 on the bottom frame 2, and the sliding connection of the push frame 12 is realized through the sliding connection between the sliding cylinder 9 and the sliding rod 10. After that, the push frame 12 is driven by the hydraulic telescopic pump 14 to slide and retract, and then the pipe 26 is pushed by the push frame 12, so as to carry out the jacking construction. In the process of jacking, the pad 13 is set to avoid damage to the pipe 26 caused by the rigid contact between the push frame 12 and the pipe 26. After completing the jacking installation of the pipe 26, the steel cable 25 is retracted to continue loading the next group of pipes 26.
[0029] The utility model provides a jacking loading device for pipe jacking construction, which controls the release of a steel cable 25 through a motor 23, places a pipe 26 on a rolling support wheel 17, and then pushes the pipe 26 through a pushing assembly, thereby performing pipe jacking construction. After completing the pipe jacking installation of the pipe 26, the steel cable 25 is retracted, and the loading of the next group of pipes 26 is continued. During the entire loading process, no workers are required to carry the materials, which eliminates safety hazards, reduces the labor intensity of workers, and improves the practicability of the equipment.
[0030] The above is a specific description of the preferred implementation of the utility model, but the invention of the utility model is not limited to the described embodiments. Technical personnel familiar with the field can also make various equivalent deformations or substitutions without violating the spirit of the utility model. These equivalent deformations or substitutions are all included in the scope defined by the claims of this application.
Claims
1. A jacking feeding device for pipe jacking construction, characterized in that: It includes a mounting frame, a loading frame and a transmission component, a bottom frame is provided at the bottom of the mounting frame, the mounting frame is connected to the loading frame, support frames are provided on both sides of the loading frame, the transmission component includes a driving shaft, a driving member, a winding drum and a steel cable, the support frame is movably connected to the driving shaft, the driving shaft is fixedly connected to the winding drum, the driving member is used to drive the driving shaft to rotate, the steel cable is arranged around the outside of the pipeline, one end of the steel cable is wound and connected to the outside of the winding drum, the end of the steel cable away from the winding drum is fixed to the loading frame, and a pushing assembly is provided at one end of the mounting frame, and the pushing assembly is used to push the pipeline to move.
2. A jacking and feeding device for pipe jacking construction according to claim 1, characterized in that: An inclined guide plate is provided on the upper part of the mounting frame, and the inclined guide plate is connected between the loading frame and the mounting frame.
3. The jacking and feeding device for pipe jacking construction according to claim 1, characterized in that: A mounting groove is provided at the bottom of the loading rack, and one end of the steel cable away from the winding drum is connected to the mounting groove.
4. The jacking and feeding device for pipe jacking construction according to claim 1, characterized in that: A plurality of groups of fixed blocks are arranged inside the bottom frame, and the plurality of groups of fixed blocks are distributed at equal intervals. The fixed blocks are fixedly connected to fixed shafts, and rolling wheels are rotatably connected to the fixed shafts.
5. The jacking and feeding device for pipe jacking construction according to claim 1, characterized in that: The pusher assembly includes a mounting plate, the mounting plate is fixedly connected to one end of the mounting frame, a sliding cylinder is fixedly connected inside the mounting plate, a sliding rod is slidably connected inside the sliding cylinder, one end of the sliding rod is fixedly connected to a connecting frame, and the connecting frame is fixedly connected to a pusher frame.
6. A jacking and feeding device for pipe jacking construction according to claim 5, characterized in that: A cushion block is fixedly connected to the push frame.
7. The jacking and loading device for pipe jacking construction according to claim 5, characterized in that: A hydraulic telescopic pump is fixedly connected to the mounting plate, and an output shaft of the hydraulic telescopic pump is fixedly connected to the connecting frame.
8. The jacking and feeding device for pipe jacking construction according to claim 1, characterized in that: The mounting frame is provided with a support assembly, which includes a support foot, the support foot is fixedly connected to the outer wall of the mounting frame, the bottom of the support foot is fixedly connected to a fixing tube, a gripping nail is slidably connected in the fixing tube, and the gripping nail passes through the fixing tube and is fixedly connected to a connecting rod.
9. The jacking and feeding device for pipe jacking construction according to claim 1, characterized in that: A protection block is fixedly connected to the inner wall of the mounting frame.