Fabric dyeing equipment
By designing the extrusion and air-drying mechanism of the fabric dyeing equipment, the problem of manual wrinkling of fabrics is solved, the problem of time-consuming and labor-consuming, difficult to remove dye liquid and easy to wrinkle in the fabrics is solved, and the effect of efficiently removing dye liquid and flat fabrics is achieved.
Patent Information
- Application Number
- CN202421153783.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-24
AI Technical Summary
In the existing fabric dyeing technology, it takes a lot of manpower to wrinkle the fabric manually, and the paint dyeing liquid is not easy to clean when attached to the hands, and the excess dyeing liquid cannot be used again, which increases the cost of dyeing, and manual wrinkle will increase the wrinkle of the fabric. Increase the time and difficulty of subsequent milling of fabrics.
A fabric dyeing device is designed, including a dyeing pool and an extrusion mechanism. The extrusion mechanism consists of a rotating motor, a bidirectional threaded rod, a rotary shaft, a roller, a rotary dial, a distance adjustment motor, a card block, etc. Through the synergy of these components, the excess paint dye liquid can be automatically removed and adapted to fabrics of different thicknesses. At the same time, the equipment is also equipped with an air-drying mechanism to smooth the fabric through components such as rollers and fans and further remove dye liquid.
The equipment can efficiently remove excess paint dye liquid, reduce manual operation, reduce dyeing costs, and make the fabric smoother, reducing the difficulty of subsequent processing.
Smart Images
Figure CN222476982U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fabric dyeing, in particular to a fabric dyeing device. Background Art
[0002] Fabric dyeing is a dyeing method that relies on adhesives to adhere and fix paint color particles to fabric fibers. The most commonly used dyeing method is immersion dyeing, which is to modify the fabric so that its surface has a positive charge, and then produce adsorption with the negatively charged paint dye solution, so that the dye is adsorbed to the fabric fibers and bonded to the fiber surface in the form of ionic bonds. Subsequent steps such as drying and milling are then used to obtain a fabric with uniform color.
[0003] When wringing out fabrics manually, it not only consumes a lot of manpower, but the paint and dye liquid attached to the hands is also difficult to clean, and the excess paint and dye liquid cannot be returned to the dyeing tank for secondary utilization, which greatly increases the cost of dyeing. In addition, the process of manual wringing will also increase the degree of wrinkles on the fabric, increasing the time and difficulty of subsequent fabric grinding.
[0004] In view of this, we launched a fabric dyeing equipment. Utility Model Content
[0005] The purpose of the utility model is to provide a fabric dyeing device to solve the problems raised in the above background technology.
[0006] To achieve the above object, the utility model provides the following technical solution: a fabric dyeing device, comprising a dyeing tank, wherein an extrusion mechanism is provided on the dyeing tank, and the extrusion mechanism comprises:
[0007] A rotating motor is fixedly installed on the outside of the dyeing tank, and a bidirectional threaded rod is fixedly installed on the output shaft of the rotating motor;
[0008] A right rotating shaft, a right rotating shaft is rotatably installed on the outside of the dyeing tank, a right roller is fixedly installed on the outside of the right rotating shaft, a right turntable is fixedly installed on the outside of the right rotating shaft, a left rotating shaft is rotatably installed on the outside of the dyeing tank, a left roller is fixedly installed on the outside of the left rotating shaft, a left turntable is fixedly installed on the outside of the left rotating shaft, and a round table is fixedly installed on the outside of the left turntable;
[0009] A pitch-adjustable motor is fixedly installed on the outside of the dyeing tank, a pitch-adjustable threaded rod is fixedly installed on the output shaft of the pitch-adjustable motor, a clamping block is slidably installed on the outside of the dyeing tank, the outside of the pitch-adjustable threaded rod is threadedly connected to the clamping block, and a right-hand shaft is rotatably installed on the outside of the clamping block.
[0010] Preferably, the circular cross-sectional area of the right turntable and the left turntable is the same, the frustum is an evenly spaced circular array with the center of the right turntable and the left turntable as the array center, and the frustum is meshed with the bidirectional threaded rod.
[0011] Preferably, the movement trajectories of the right rotating shaft, the right roller, the right rotating disk and the left rotating shaft, the left roller, and the left rotating disk do not intersect, so that excess paint and dyeing liquid can be squeezed out after the fabric is dyed.
[0012] Preferably, the dyeing tank is provided with an air-drying mechanism, a lower rotating shaft is fixedly installed on the outside of the dyeing tank, a lower roller is rotatably installed on the outside of the lower rotating shaft, an upper rotating shaft is fixedly installed on the outside of the dyeing tank, and an upper roller is rotatably installed on the outside of the upper rotating shaft, so that the fabric is flat and wrinkle-free after leaving the dyeing tank.
[0013] Preferably, a large bevel gear is fixedly mounted on the outer side of the bidirectional threaded rod, a rotating rod is rotatably mounted on the outer side of the dyeing tank, a small bevel gear is fixedly mounted on the outer side of the rotating rod, the large bevel gear is meshed with the small bevel gear, and a turbo fan is fixedly mounted on the outer side of the rotating rod.
[0014] Preferably, the turbofans are provided in multiple groups, and the multiple groups of turbofans are coaxial with the center of the circular cross-section of the rotating rod, so as to further promote the volatilization of excess paint and dye.
[0015] Compared with the prior art, the utility model provides a fabric dyeing device, which has the following beneficial effects:
[0016] 1. In order to better remove excess paint and dye, the fabric dyeing equipment is provided with an extrusion mechanism, which cooperates with a rotating motor, a bidirectional threaded rod, a right rotating shaft, a right roller, a right rotating disk, a left rotating shaft, a left roller, a left rotating disk and a round table, so that the paint and dye are initially removed, and then cooperates with a pitch-adjusting motor, a pitch-adjusting threaded rod and a clamping block to adapt to fabrics of different thicknesses, which can be clamped during extrusion, thereby better removing excess paint and dye.
[0017] 2. In order to make the dyed fabric smooth and further remove the paint and dye liquid, the fabric dyeing equipment is equipped with an air-drying mechanism, which cooperates with the lower rotating shaft, the lower roller, the upper rotating shaft and the upper roller to make the fabric smoother, and then cooperates with the large bevel gear, the rotating rod, the small bevel gear and the turbo fan to better remove the paint and dye liquid. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic top view of the overall structure of the utility model;
[0019] Figure 2 It is a schematic diagram of a left side top view of a structure of the utility model as a whole;
[0020] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure of the middle A area;
[0021] Figure 4It is a bottom view schematic diagram of the overall structure of the utility model;
[0022] Figure 5 For this utility model Figure 4 Schematic diagram of the enlarged structure of the middle B area;
[0023] Figure 6 It is a left side schematic diagram of a structure of the utility model as a whole;
[0024] Figure 7 For this utility model Figure 6 Schematic diagram of the enlarged structure of the middle C area;
[0025] Figure 8 It is a schematic diagram of a left-side top view of the overall structure of the utility model.
[0026] In the figure: 1. dyeing tank; 2. extrusion mechanism; 20. rotating motor; 21. bidirectional threaded rod; 22. right rotating shaft; 23. right roller; 24. right turntable; 25. left rotating shaft; 26. left roller; 27. left turntable; 28. round table; 29. pitch-adjusting motor; 210. pitch-adjusting threaded rod; 211. clamping block; 3. air-drying mechanism; 30. lower rotating shaft; 31. lower roller; 32. upper rotating shaft; 33. upper roller; 34. large bevel gear; 35. rotating rod; 36. small bevel gear; 37. turbo fan. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-8 The utility model provides a technical solution: a fabric dyeing device, comprising a dyeing tank 1, on which an extrusion mechanism 2 is arranged.
[0029] In one embodiment of the utility model, the extrusion mechanism 2 includes a rotating motor 20, the rotating motor 20 is fixedly installed on the outside of the dyeing tank 1, and the output shaft of the rotating motor 20 is fixedly installed with a bidirectional threaded rod 21. After the rotating motor 20 is started, the rotating motor 20 drives the bidirectional threaded rod 21 to rotate, and a right rotating shaft 22 is rotatably installed on the outside of the dyeing tank 1, and a right roller 23 is fixedly installed on the outside of the right rotating shaft 22, and a right turntable 24 is fixedly installed on the outside of the right rotating shaft 22. A left rotating shaft 25 is rotatably installed on the outside of the dyeing tank 1, and a left roller 26 is fixedly installed on the outside of the left rotating shaft 25, so that the right rotating shaft 22 drives the right roller 23 and the left rotating shaft 25 drives the left roller 26 to squeeze inward, so that the paint and dye liquid are initially removed, and a left turntable 27 is fixedly installed on the outside of the left rotating shaft 25, and a round table 28 is fixedly installed on the outside of the left turntable 27, so that the bidirectional threaded rod 21 makes the round The table 28 rotates, so that the left turntable 27 and the right turntable 24 move toward each other. A pitch-adjusting motor 29 is fixedly installed on the outside of the dyeing tank 1, and a pitch-adjusting threaded rod 210 is fixedly installed on the output shaft of the pitch-adjusting motor 29. A clamping block 211 is slidably installed on the outside of the dyeing tank 1. The outer side of the pitch-adjusting threaded rod 210 is threadedly connected to the clamping block 211, and the outer side of the clamping block 211 is rotatably installed with a right rotating shaft 22. When the pitch-adjusting motor 29 is started, the pitch-adjusting motor 29 rotates the pitch-adjusting threaded rod 210, so that the pitch-adjusting threaded rod 210 drives the clamping block 211 to move to adapt to fabrics of different thicknesses, and can clamp the fabrics during extrusion, thereby better removing excess paint and dye. The right turntable 24 and the left turntable 27 have the same circular cross-sectional area, and the round table 28 is an equally spaced circular array with the center of the right turntable 24 and the left turntable 27 as the array center, and the round table 28 is meshed with the bidirectional threaded rod 21. The motion trajectories of the right rotating shaft 22, the right roller 23, the right rotating disk 24, the left rotating shaft 25, the left roller 26 and the left rotating disk 27 do not intersect.
[0030] In one embodiment of the utility model, a drying mechanism 3 is provided on the dyeing pool 1, a lower rotating shaft 30 is fixedly installed on the outside of the dyeing pool 1, a lower roller 31 is rotatably installed on the outside of the lower rotating shaft 30, an upper rotating shaft 32 is fixedly installed on the outside of the dyeing pool 1, and an upper roller 33 is rotatably installed on the outside of the upper rotating shaft 32. When the coating and dyeing liquid are initially removed from the fabric, the fabric passes between the lower rotating shaft 30 and the upper rotating shaft 32, so that the lower roller 31 and the upper roller 33 roll the fabric, thereby making the fabric smoother, and further allowing the turbofan 37 to better dry the fabric for subsequent work. A large bevel gear 34 is fixedly installed on the outside of the bidirectional threaded rod 21, a rotating rod 35 is rotatably installed on the outside of the dyeing pool 1, a small bevel gear 36 is fixedly installed on the outside of the rotating rod 35, and the large bevel gear 34 is meshed with the small bevel gear 36. The bidirectional threaded rod 21 drives the large bevel gear 34 to rotate, so that the large bevel gear 34 drives the small bevel gear 36 and the rotating rod 35 to rotate, and a turbofan 37 is fixedly installed on the outside of the rotating rod 35. There are multiple groups of turbo fans 37, and the multiple groups of turbo fans 37 are coaxial with the center of the circular cross-section of the rotating rod 35, so that the large bevel gear 34 rotates one circle to make the small bevel gear 36 move multiple circles, so that the rotating rod 35 drives the turbo fans 37 to rotate and generate wind force, so that the paint dye is further removed.
[0031] Working principle: After the rotating motor 20 is started, the rotating motor 20 drives the bidirectional threaded rod 21 to rotate, so that the bidirectional threaded rod 21 causes the round table 28 to rotate, so that the left turntable 27 and the right turntable 24 move toward each other, so that the right rotating shaft 22 drives the right roller 23 and the left rotating shaft 25 drives the left roller 26 to squeeze inward, so that the paint dye liquid is initially removed. When the pitch-adjusting motor 29 is started, the pitch-adjusting motor 29 causes the pitch-adjusting threaded rod 210 to rotate, so that the pitch-adjusting threaded rod 210 drives the clamping block 211 to move to adapt to fabrics of different thicknesses, and can clamp the fabrics during squeezing, thereby better To remove excess paint and dye, the bidirectional threaded rod 21 drives the large bevel gear 34 to rotate, thereby the large bevel gear 34 drives the small bevel gear 36 and the rotating rod 35 to rotate, so that the large bevel gear 34 rotates one circle to make the small bevel gear 36 do multiple circles of movement, so that the rotating rod 35 drives the turbo fan 37 to rotate to generate wind force, so that the paint and dye are further removed. When the paint and dye are initially removed from the fabric, they pass between the lower rotating shaft 30 and the upper rotating shaft 32, so that the lower roller 31 and the upper roller 33 roll the fabric, so that the fabric is smoother, and further the turbo fan 37 blows the fabric better to facilitate subsequent work.
[0032] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A fabric dyeing device, comprising a dyeing tank (1), characterized in that: The dyeing tank (1) is provided with an extrusion mechanism (2), and the extrusion mechanism (2) comprises: A rotating motor (20), the rotating motor (20) is fixedly mounted on the outside of the dyeing tank (1), and a bidirectional threaded rod (21) is fixedly mounted on the output shaft of the rotating motor (20); A right rotating shaft (22), a right rotating shaft (22) is rotatably mounted on the outside of the dyeing tank (1), a right roller (23) is fixedly mounted on the outside of the right rotating shaft (22), a right turntable (24) is fixedly mounted on the outside of the right rotating shaft (22), a left rotating shaft (25) is rotatably mounted on the outside of the dyeing tank (1), a left roller (26) is fixedly mounted on the outside of the left rotating shaft (25), a left turntable (27) is fixedly mounted on the outside of the left rotating shaft (25), and a round table (28) is fixedly mounted on the outside of the left turntable (27); A pitch-adjustable motor (29) is fixedly mounted on the outside of the dye tank (1), a pitch-adjustable threaded rod (210) is fixedly mounted on the output shaft of the pitch-adjustable motor (29), a clamping block (211) is slidably mounted on the outside of the dye tank (1), the outside of the pitch-adjustable threaded rod (210) is threadedly connected to the clamping block (211), and a right-hand shaft (22) is rotatably mounted on the outside of the clamping block (211).
2. A fabric dyeing device according to claim 1, characterized in that: The right turntable (24) and the left turntable (27) have the same circular cross-sectional area, the frustum (28) is arranged in a circular array with equal spacing around the center of the right turntable (24) and the left turntable (27), and the frustum (28) is meshed with the bidirectional threaded rod (21).
3. A fabric dyeing device according to claim 1, characterized in that: The movement trajectories of the right rotating shaft (22), the right roller (23), the right rotating disk (24), the left rotating shaft (25), the left roller (26), and the left rotating disk (27) do not intersect.
4. The fabric dyeing device according to claim 1, characterized in that: The dyeing tank (1) is provided with an air drying mechanism (3); a lower rotating shaft (30) is fixedly mounted on the outside of the dyeing tank (1); a lower roller (31) is rotatably mounted on the outside of the lower rotating shaft (30); an upper rotating shaft (32) is fixedly mounted on the outside of the dyeing tank (1); an upper roller (33) is rotatably mounted on the outside of the upper rotating shaft (32).
5. A fabric dyeing device according to claim 4, characterized in that: A large bevel gear (34) is fixedly mounted on the outside of the bidirectional threaded rod (21); a rotating rod (35) is rotatably mounted on the outside of the dyeing tank (1); a small bevel gear (36) is fixedly mounted on the outside of the rotating rod (35); the large bevel gear (34) is meshed with the small bevel gear (36); and a turbo fan (37) is fixedly mounted on the outside of the rotating rod (35).
6. A fabric dyeing device according to claim 5, characterized in that: The turbofans (37) are provided in multiple groups, and the multiple groups of turbofans (37) are coaxial with the center of the circular cross section of the rotating rod (35).