Fabric preshrinking and shaping device

By designing a fabric pre-shrinking device containing an interlaced mesh belt set, the problems of low cooling efficiency after fabric pre-shrinking and large equipment footprint are solved, and thorough drying and efficient pre-shrinking of the fabric are achieved.

CN222477022UActive Publication Date: 2025-02-14新疆盈辉制衣有限公司
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Patent Information

Application Number
CN202421247200.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-02-14
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The existing fabric pre-shrinkage equipment has short cooling sections, which leads to incomplete air-drying of the fabric, which easily forms creases during the stacking and storage process. The equipment covers a large area and is difficult to install and transport.

Method used

A fabric pre-shrinkage device is designed, including a wetting area, a drying area and a cooling area. The cooling area adopts an interlaced mesh belt group composed of a plurality of cooling mesh belts arranged from top to bottom, and is repeatedly moved in a Z-shaped shape through the fabric. Flip, extend the cooling path, speed up the efficiency of water vapor dissipation, and ensure that the fabric is thoroughly dry.

Benefits of technology

It effectively improves the cooling efficiency of fabric, prevents the formation of creases, reduces the floor area of ​​the cooling area, simplifies the installation and transportation of equipment, and improves the quality and efficiency of fabric pre-shrinkage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a cloth preshrinking shaping device in the technical field of cloth processing, which comprises a cloth retreating frame and a frame, the cloth retreating frame is mounted on one side below the frame, a plurality of roll shafts arranged in an arc shape are mounted at the bottom of the cloth retreating frame and are parallel to each other, and two parallel limit rods are mounted at the tops of two ends of the cloth retreating frame; a wetting area, a drying area and a cooling area are arranged in the machine frame, the wetting area is arranged above the drying area, the drying area is arranged above the cooling area, the drying area and the cooling area are separated through a partition plate, through holes are formed in one side of the partition plate, and the cooling area is provided with a cooling net belt set composed of a plurality of cooling net belts arranged from top to bottom. According to the utility model, the cooling net belt group consisting of the plurality of cooling net belts arranged from top to bottom in the cooling area drives the cloth to repeatedly move and turn over in a Z shape, so that the cooling path of the cloth is prolonged, the water vapor emission efficiency of the cloth is accelerated, the cloth is thoroughly dried, the structure is compact, the preshrinking efficiency is high, and the use is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of cloth preshrinkage, in particular to a cloth preshrinkage shaping device. Background Art

[0002] After the fabric is put into water, it is soaked by water, the fibers swell, the yarn diameter becomes thicker, the curvature of the warp and weft yarns increases, thereby increasing the weaving shrinkage rate, the warp and weft density increases accordingly, the area of ​​the cloth deforms and shrinks, the thickness and density increase, and it cannot be restored by drying. If this kind of fabric is directly cut and sewn without pre-shrinkage treatment, the made garments may become smaller in size or distorted in shape after washing or wearing.

[0003] In order to prevent the fabric from shrinking after being made into clothing, a high-temperature steam shrinking machine is often used to perform high-temperature steam shrinkage treatment on the fabric after the fabric is woven. Under certain temperature, humidity and pressure conditions, the elastic shrinkage deformation of the fabric itself and the penetration and swelling principle of the fabric and fiber are used to eliminate the potential shrinkage of the clothing fabric. The fabric shrinkage treatment equipment in the prior art often places the fabric on a flat mesh belt and heats the fabric with steam to shrink the fabric. Since it is necessary to cool and dry as much as possible after wetting and heating, otherwise the wet fabric is prone to creases during the process of folding into bundles for storage, which affects the quality of the fabric. In order to ensure the cooling and shaping effect, the cooling area occupies a large area, the production line is long, and installation and transportation are difficult.

[0004] For example, a new type of shaping preshrinking machine disclosed in Chinese Patent No.: ZL201620912741.1 includes a cloth feeding device in a cloth feeding section, a steam device in a steam section, a drying device in a drying section, an air drying device in a cooling section, and a cloth stacking device in a cloth outlet section. Each section is spliced ​​into a frame using side boxes on both sides, and a transmission device is installed on the frame; the steam device includes a first side box and a steam cover and a steam plate installed on the first side box; the steam plate is located below the mesh conveyor belt; the steam cover is located above the mesh conveyor belt; the drying device includes a second side box, an electric heating pipe cover and a radiator installed on the second side box, and an electric heating pipe installed on the inner side of the electric heating pipe cover; the electric heating pipe cover is located above the mesh conveyor belt; the radiator is located below the mesh conveyor belt; the air drying device includes a third side box and a cold air cover and a cold air plate installed on the third side box ; The cold air cover is located above the mesh conveyor belt; the cold air plate is located below the mesh conveyor belt; the transmission device is connected to a vibration mechanism, and steam is introduced through the steam plate below the mesh conveyor belt. Under the agitation of the fan, the steam continuously floats upward, thereby humidifying the fabric. After entering the drying stage, the electric heating tube and the radiator work together to dry the fabric. Finally, the cold air plate and the cold air cover are used to discharge air to cool the fabric. However, the cooling section of the device is short, and the fabric immediately enters the cooling section for air drying and folding after passing through the drying section, resulting in water vapor still existing in the fabric that is not completely air dried. Immediate folding is not conducive to the discharge of water vapor, so that creases are formed in the process of folding the fabric into bundles for storage. If the cooling section is extended to increase the cooling time, the floor space of the equipment will be increased, which is not conducive to the transportation and installation of the equipment. Summary of the invention

[0005] The technical problem to be solved by the utility model is how to improve the cooling efficiency of the cloth after pre-shrinking and shaping, and how to improve the pre-shrinking and shaping effect of the cloth while reducing the floor space. The purpose of the utility model is to provide a cloth pre-shrinking and shaping device which can improve the cooling efficiency of the cloth and avoid the formation of creases in the process of folding the cloth into bundles for storage after pre-shrinking due to residual water vapor in the cloth.

[0006] The technical scheme adopted by the utility model is: a cloth pre-shrinking and shaping device, comprising a cloth unwinding frame and a frame, the cloth unwinding frame is installed on one side below the frame, a plurality of rollers arranged in an arc shape are installed at the bottom of the cloth unwinding frame, the plurality of rollers are parallel to each other, and two mutually parallel limiting rods are installed at the top of both ends of the cloth unwinding frame; a moistening area, a drying area and a cooling area are arranged in the frame, the moistening area is arranged above the drying area, the drying area is arranged above the cooling area, the drying area and the cooling area are separated by a partition, a through hole is provided on one side of the partition, and the cooling area is provided with a cooling mesh belt group composed of a plurality of cooling mesh belts arranged from top to bottom.

[0007] The following beneficial effects can be achieved by using the cloth pre-shrinking and shaping device provided by the utility model:

[0008] (1) The cloth roll is placed on the cloth unwinding rack, and the end of the cloth after unwinding is placed in the rack. The cloth is wetted in the wetting area to reduce the force between various groups inside the cloth, and the cloth shrinks freely without tension. The cloth is then dried in the drying area to increase the temperature of the wet cloth and accelerate the evaporation of water. The cloth falls to the cooling area, and the cloth is pre-shrunk and shaped without pressure or stretching. The structure is compact, the pre-shrinking efficiency is high, and it is easy to use.

[0009] (2) A rotating rod is inserted into the core of the cloth roll and then placed between two limit rods at both ends of the cloth unwinding frame. The limit rods limit the displacement of the cross bar to prevent the cloth roll from falling off the cloth unwinding frame during the cloth unwinding process, and the cloth unwinding process is stable.

[0010] (3) After being moistened and dried, the fabric still contains some moisture. The cooling mesh belt group composed of multiple cooling mesh belts arranged from top to bottom in the cooling zone drives the fabric to move and flip repeatedly in a Z-shape, thereby extending the cooling path of the fabric, accelerating the efficiency of moisture dissipation of the fabric, making the fabric completely dry, and preventing the moisture-containing fabric from forming creases during the process of folding into bundles for storage, thereby improving the effect of fabric pre-shrinkage and greatly reducing the floor space occupied by the cooling zone, making installation and transportation more convenient.

[0011] (4) The fabric is fed from top to bottom. After the end of the fabric in the fabric roll is placed in, no manual traction is required. The fabric only changes its moving direction during the process of falling under gravity, so that the fabric is moistened, dried and cooled in sequence without being subjected to tension or traction, thereby stabilizing the pre-shrinkage effect of the fabric. The method is easy to use and has a good pre-shrinkage effect.

[0012] Preferably, the wet zone includes forward and reverse thread rollers, a speed limiting cam, a first mesh belt, a pressure wheel, a second mesh belt and a steam nozzle; the forward and reverse thread rollers and the first mesh belt are arranged in the wet zone outside the frame, a speed limiting cam is provided on the side of the first mesh belt away from the forward and reverse thread rollers, a pressure wheel is also provided on the side above the first mesh belt away from the forward and reverse thread rollers, and the bottom of the pressure wheel is in close contact with the upper surface of the first mesh belt.

[0013] The first mesh belt drives the cloth to move toward the wet area, the pressure wheel provides traction for loosening the cloth roll and initial movement of the cloth, and the speed limiting cam slows down the speed of the cloth when it enters the second mesh belt to avoid preshrinkage failure caused by pressure or traction when the cloth is wet.

[0014] Preferably, one end of the forward and reverse threaded roller away from the first transmission chain is connected to the first mesh belt through a transmission chain.

[0015] When the cloth is put in, it is placed on the upper surface of the positive and negative threaded rollers and then placed on the first mesh belt. When the positive and negative threaded mesh belts rotate synchronously with the first mesh belt, the wrinkles formed when the warp is loosened by the cloth unwinding frame are spread out horizontally through the threaded surfaces at both ends of the positive and negative threaded rollers, so that the cloth enters the frame smoothly, preventing the cloth wrinkles from causing uneven or incomplete wetting of the warp.

[0016] Preferably, the speed limiting cam, the pressure wheel and the second mesh belt are arranged in a wet area in the frame, and the jet outlet of the steam nozzle faces the lower surface of the upper side of the second mesh belt.

[0017] By facing the lower surface of the upper side of the second mesh belt with the air jet port, the steam can immediately contact the cloth entering the second mesh belt after passing through the second mesh belt, thereby improving the efficiency of wetting the cloth. Both high-temperature steam and low-temperature steam are applicable.

[0018] Preferably, the ends of the first mesh belt, the second mesh belt and the speed limiting cam are provided with transmission shafts for transmission, and the transmission shafts extend out of the frame. A first transmission motor is fixed to the outside of the frame, and the transmission shafts on the first mesh belt, the second mesh belt and the speed limiting cam are connected to the first transmission motor through a first transmission chain.

[0019] The first transmission chain is driven to rotate by the motor, and the first mesh belt, the second mesh belt and the transmission shaft at the end of the speed limiting cam driven by the first transmission chain rotate synchronously, so that the first mesh belt, the second mesh belt and the speed limiting cam rotate synchronously, which is convenient for sending the cloth after being loosened by the cloth unwinding rack into the wet zone, reducing the number of installed motors, thereby reducing the energy consumed when the cloth is moved.

[0020] Preferably, a vibrating conveyor and a heater are provided in the drying area, the vibrating conveyor includes a third mesh belt, a vibrator, an elastic member and a second transmission motor, a third mesh belt is provided on the top of the vibrating conveyor, a vibrator is fixedly connected to the middle of the vibrating conveyor, an elastic member is provided on the bottom of the vibrating conveyor, the second transmission motor is fixed to the middle of one side of the vibrating conveyor and is connected to the third mesh belt through a transmission chain, and a heater is provided in the middle of the third mesh belt.

[0021] When the steam-moistened cloth passes through the drying area where the vibrating conveyor is located, the drying efficiency of the cloth is accelerated by vibrating and heating at the same time. The speed limiting cam and the vibrating conveyor prevent the cloth from being subjected to pressure or tension during the drying process. In the initial stage of placing the cloth, there is no need for manual traction to change the movement path of the cloth, which is easy to use.

[0022] Preferably, the cooling zone includes a staggered mesh belt group, a guide sprocket, a third transmission motor and a second transmission chain. The staggered mesh belt group is composed of multiple parallel cooling mesh belts arranged from top to bottom, and the ends of the multiple cooling mesh belts are staggered with each other; one end of the transmission shaft that plays a transmission role in the staggered mesh belt group extends out of the frame and is fixedly connected to the transmission sprocket, the outer sides of the frame above and below the staggered mesh belt group are rotatably connected to the guide sprocket, and the third transmission motor is fixed outside the frame.

[0023] By arranging a plurality of parallel cooling mesh belts from top to bottom, only the moving direction of the cloth from the drying zone to the cooling zone is changed by the running direction of the multi-layer cooling mesh belts. At the same time, the length of the cooling zone is greatly reduced by the plurality of cooling mesh belts arranged from top to bottom, thereby reducing the footprint of the device and facilitating installation and transportation. The ends of the plurality of cooling mesh belts are staggered with each other, and the cloth can be caught by the cooling mesh belt below when it falls from the upper cooling mesh belt to the lower cooling mesh belt, utilizing the moving path that cannot be changed by the cooling mesh belts, and preventing the cloth from falling vertically by the cooling mesh belts staggered at the ends, so that the cloth can be cooled by the staggered mesh belt group during the movement process, thereby making the dryness of the cloth consistent.

[0024] Preferably, the second transmission chain passes through the outside of multiple transmission sprockets and wraps around the two guide sprockets at the top and bottom to be connected to the third transmission motor. When the third transmission motor rotates, each layer of cooling mesh belt is driven to rotate through the second transmission chain, and the movement directions of two adjacent cooling mesh belts are opposite.

[0025] The second transmission chain is driven to rotate by the third transmission motor, and the direction of the second transmission chain around the third transmission motor and the transmission sprocket is changed by the guide sprocket. After the second transmission chain rotates around the guide sprocket, it drives multiple transmission sprockets connected to the cooling mesh belt to rotate synchronously, so that all cooling mesh belts in the staggered mesh belt group can rotate synchronously, and the movement directions of two adjacent cooling mesh belts are opposite, so that the cooling time of the cloth in the cooling zone is extended through the staggered mesh belt group, and the cloth can be quickly cooled in the process of continuous movement and turning, the water vapor content and temperature in the cloth are reduced, and the cooling efficiency of the cloth is improved.

[0026] Preferably, the rack is provided with an air inlet, a first air outlet, and a second air outlet, the air inlet is arranged on one side of the bottom of the rack, the first air outlet is arranged on the top of the rack, a centrifugal exhaust fan is also arranged on the top of the first air outlet, one end of the second air outlet is opposite to the air inlet and is arranged on a side of the bottom of the rack away from the air inlet, and the other end of the second air outlet is connected to the bottom of the first air outlet.

[0027] Air is transported through the air inlet at the bottom of the frame to speed up the air flow rate in the cooling zone, thereby increasing the speed at which heat and water vapor from the fabric in the cooling zone are discharged; excess heat and water vapor in the wet zone are discharged through the first air outlet and the centrifugal exhaust fan on top of the first air outlet. The centrifugal exhaust fan can also introduce air mixed with heat and water vapor in the cooling zone after entering from the air inlet into the first air outlet for discharge together, thereby speeding up the dissipation of moisture and heat from the fabric after wet pre-shrinkage, and preventing residual moisture in the fabric from forming creases during the process of folding into bundles for storage.

[0028] Preferably, a cloth outlet is provided at the bottom of the frame.

[0029] The cloth outlet at the bottom of the frame allows the cloth to move from top to bottom and fall from the outlet after pre-shrinking and drying, thereby preventing the cloth from being pulled and deformed, stabilizing the pre-shrinking and shaping effect, and facilitating the storage of the cloth after it falls from the outlet. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0031] Figure 1 This is a three-dimensional structure diagram of the utility model. Figure 1 ;

[0032] Figure 2 This is a three-dimensional structure diagram of the utility model. Figure 2 ;

[0033] Figure 3 It is the front view of the utility model;

[0034] Figure 4 It is a top view of the utility model;

[0035] Figure 5 This utility model Figure 4 A three-dimensional diagram of the cross-section state at AA in the middle;

[0036] Figure 6 This utility model Figure 4 Sectional view at AA in the middle;

[0037] Figure 7 It is a three-dimensional structural schematic diagram of the vibrating conveyor in the utility model;

[0038] Figure 8 This is the front view of the vibrating conveyor in the utility model;

[0039] Fig. 9 It is a cross-sectional view of the utility model when in use;

[0040] Fig.10 It is a schematic diagram of the movement direction of each mechanism for receiving cloth when the utility model is in use.

[0041] Figure numerals: 1-cloth unwinding rack, 11-roller shaft, 12-limiting rod, 2-frame, 21-air inlet, 22-first air outlet, 23-centrifugal exhaust fan, 24-second air outlet, 25-wet area, 251-positive and negative thread rollers, 252-speed limiting cam, 253-first mesh belt, 254-pressure wheel, 255-second mesh belt, 256-steam nozzle, 257-first transmission motor, 258-first transmission chain, 259-transmission chain, 26-drying zone, 261-vibrating conveyor, 2611-third mesh belt, 2612-vibrator, 2613-elastic member, 2614-second transmission motor, 262-heater, 263-partition, 27-cooling zone, 271-interlaced mesh belt group, 2711-cooling mesh belt, 2712-transmission shaft, 2713-transmission sprocket, 272-guide sprocket, 273-third transmission motor, 274-second transmission chain, 28-cloth outlet. DETAILED DESCRIPTION

[0042] The following will be combined with the attached Figure 1-10 The technical solution of the utility model is described clearly and completely. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.

[0043] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0044] Example 1

[0045] The following is further described in conjunction with specific embodiments. Figure 1-10As shown, this embodiment is a fabric pre-shrinking and shaping device, comprising a cloth unwinding frame 1 and a frame 2, wherein the cloth unwinding frame 1 is installed on one side below the frame 2, and a plurality of rollers 11 arranged in an arc shape are installed at the bottom of the cloth unwinding frame 1, and the plurality of rollers 11 are parallel to each other, and two mutually parallel limiting rods 12 are installed at the tops of both ends of the cloth unwinding frame 1; a moistening area 25, a drying area 26 and a cooling area 27 are arranged in the frame 2, wherein the moistening area 25 is arranged above the drying area 26, and the drying area 26 is arranged above the cooling area 27, and the drying area 26 and the cooling area 27 are separated by a partition 263, and a through hole is provided on one side of the partition 263, and the cooling area 27 is provided with a plurality of cooling rollers arranged from top to bottom. The cooling mesh belt 2711 group composed of mesh belts 2711 is moistened in the moistening area 25 to reduce the forces between various groups inside the fabric, and the fabric is free to shrink under tension-free state, and then dried in the drying area 26 to increase the temperature of the moistened fabric and accelerate the evaporation of water, and the fabric falls to the cooling area 27 to pre-shrink and shape the fabric without pressure or stretching; the fabric after moistening and drying still has some water vapor, and the cooling mesh belt 2711 group composed of multiple cooling mesh belts 2711 arranged from top to bottom in the cooling area 27 drives the fabric to repeatedly move and flip in a Z shape, thereby extending the cooling path of the fabric, accelerating the efficiency of water vapor dissipation of the fabric, and making the fabric completely dry.

[0046] Reference Figure 5 or Figure 6 As shown, in this embodiment, the wet zone 25 includes a positive and negative thread roller 251, a speed limiting cam 252, a first mesh belt 253, a pressure wheel 254, a second mesh belt 255 and a steam nozzle 256; the positive and negative thread roller 251 and the first mesh belt 253 are arranged in the wet zone 25 outside the frame 2, and a speed limiting cam 252 is provided on the side of the first mesh belt 253 away from the positive and negative thread roller 251, and a pressure wheel 254 is also provided on the side of the first mesh belt 253 away from the positive and negative thread roller 251, and the lower part of the pressure wheel 254 is in close contact with the upper surface of the first mesh belt 253, and the first mesh belt 253 is used to drive the cloth to move toward the wet zone 25, and the pressure wheel 254 is used to provide traction for the cloth roll loosening and initial movement of the cloth, and the speed limiting cam 252 is used to slow down the speed of the cloth when entering the second mesh belt 255, so as to avoid the failure of preshrinkage shaping caused by pressure or traction when the cloth is wet.

[0047] Reference Figure 4 or Fig.10As shown, in this embodiment, one end of the forward and reverse threaded roller 251 away from the first transmission chain 258 is connected to the first mesh belt 253 through a transmission chain 259. When the cloth is put in, it is placed on the upper surface of the forward and reverse threaded roller 251 and then placed on the first mesh belt 253. When the forward and reverse threaded mesh belt and the first mesh belt 253 rotate synchronously, the wrinkles formed when the cloth is released by the cloth unwinding frame 1 are horizontally spread out through the threaded surfaces at both ends of the forward and reverse threaded roller 251, so that the cloth can enter the frame 2 smoothly, thereby preventing the cloth wrinkles from causing uneven or incomplete wetting of the warp.

[0048] Reference Figure 4 or Figure 5 As shown, in this embodiment, the speed limiting cam 252, the pressure wheel 254 and the second mesh belt 255 are arranged in the wet area 25 in the frame 2, and the jet port of the steam nozzle 256 is facing the lower surface of the upper side of the second mesh belt 255. The jet port is facing the lower surface of the upper side of the second mesh belt 255, so that the steam can immediately contact the cloth entering the second mesh belt 255 after passing through the second mesh belt 255, thereby improving the efficiency of cloth wetting, and both high-temperature steam and low-temperature steam are applicable.

[0049] Reference Figure 6 As shown, in the present embodiment, the ends of the first mesh belt 253, the second mesh belt 255 and the speed limiting cam 252 are all provided with a transmission shaft 2712 for transmission, and the transmission shaft 2712 extends out of the frame 2, and a first transmission motor 257 is fixed on the outside of the frame 2, and the transmission shaft 2712 on the first mesh belt 253, the second mesh belt 255 and the speed limiting cam 252 is transmission-connected with the first transmission motor 257 through a first transmission chain 258, and the first transmission chain 258 is driven to rotate by the motor, and the first mesh belt 253, the second mesh belt 255 and the transmission shaft 2712 at the end of the speed limiting cam 252 driven by the first transmission chain 258 rotate synchronously, so that the first mesh belt 253, the second mesh belt 255 and the speed limiting cam 252 rotate synchronously, so that the first mesh belt 253, the second mesh belt 255 and the speed limiting cam 252 rotate synchronously, which is convenient for sending the cloth after being loosened by the cloth unwinding rack 1 into the moistening area 25, reducing the number of motors installed, thereby reducing the energy consumed when the cloth moves.

[0050] Reference Figure 7 or Figure 8As shown, in this embodiment, a vibrating conveyor 261 and a heater 262 are provided in the drying area 26, and the vibrating conveyor 261 includes a third mesh belt 2611, a vibrator 2612, an elastic member 2613 and a second transmission motor 2614. The third mesh belt 2611 is provided on the top of the vibrating conveyor 261, the vibrator 2612 is fixedly connected to the middle of the vibrating conveyor 261, and the elastic member 2613 is provided on the bottom of the vibrating conveyor 261. The second transmission motor 2614 is fixed on the vibrating conveyor 2 The middle part of one side of the third mesh belt 261 is connected to the third mesh belt 2611 through a transmission chain 259. A heater 262 is provided in the middle part of the third mesh belt 2611. When the steam-moistened cloth passes through the drying area 26 where the vibrating conveyor 261 is located, the drying efficiency of the cloth is accelerated by vibrating and heating the heater 262. The speed limiting cam 252 and the vibrating conveyor 261 prevent the cloth from being subjected to pressure or tension during the drying process. In the initial stage of placing the cloth, there is no need for manual traction to change the moving path of the cloth, and it is easy to use.

[0051] Reference Fig. 9 As shown, in this embodiment, the cooling zone 27 includes a staggered mesh belt group 271, a guide sprocket 272, a third transmission motor 273 and a second transmission chain 274. The staggered mesh belt group 271 is composed of multiple layers of parallel cooling mesh belts 2711 arranged from top to bottom, and the ends of the multiple cooling mesh belts 2711 at both ends are staggered with each other; one end of the transmission shaft 2712 playing a transmission role in the staggered mesh belt group 271 extends out of the frame 2 and is fixedly connected with a transmission sprocket 2713, and the outer sides of the frame 2 located above and below the staggered mesh belt group 271 are rotatably connected with the guide sprocket 272, and the third transmission motor 273 is fixed outside the frame 2, and through multiple parallel cooling mesh belts 2711 arranged from top to bottom, the cloth enters the cooling zone 2 from the drying zone 26. At 7, only the moving direction is changed by the running direction of the multiple cooling mesh belts 2711, and will not be affected by the pulling force. At the same time, the length of the cooling zone 27 is greatly reduced by the multiple cooling mesh belts 2711 arranged from top to bottom, thereby reducing the footprint of the device and facilitating installation and transportation; the ends of the multiple cooling mesh belts 2711 are staggered with each other, and when the cloth falls from the upper cooling mesh belt 2711 to the lower cooling mesh belt 2711, it can be received by the lower cooling mesh belt 2711, and the moving path that cannot be changed by the cooling mesh belts 2711 is utilized. At the same time, the cooling mesh belts 2711 staggered at the ends prevent the cloth from falling vertically, so that the cloth can be cooled by the staggered mesh belt group 271 during the movement process, so that the dryness of the cloth is consistent.

[0052] Reference Figure 3 and 10As shown, in this embodiment, the second transmission chain 274 passes through the outer sides of the plurality of transmission sprockets 2713 and is connected to the third transmission motor 273 after passing through the two guide sprockets 272 at the top and bottom. When the third transmission motor 273 rotates, each layer of cooling mesh belt 2711 is driven to rotate by the second transmission chain 274. The movement directions of the two adjacent cooling mesh belts 2711 are opposite. The second transmission chain 274 is driven to rotate by the third transmission motor 273. The second transmission chain 274 is changed to pass through the guide sprocket 272 around the third transmission motor 273 and the transmission mesh belt 2713. In the direction of the moving sprocket 2713, the second transmission chain 274 drives multiple transmission sprockets 2713 connected to the cooling mesh belt 2711 to rotate synchronously after it goes around the guide sprocket 272, so that all the cooling mesh belts 2711 in the staggered mesh belt group 271 can rotate synchronously, and the movement directions of two adjacent cooling mesh belts 2711 are opposite, so that it is convenient to extend the cooling time of the cloth in the cooling zone 27 through the staggered mesh belt group 271, so that the cloth can be quickly cooled in the process of continuous movement and turning, reduce the water vapor content and temperature in the cloth, and improve the cooling efficiency of the cloth.

[0053] Reference Figure 2 As shown in Figures 3 and 5, in this embodiment, the frame 2 is provided with an air inlet 21, a first air outlet 22, and a second air outlet 24. The air inlet 21 is arranged on one side of the bottom of the frame 2, the first air outlet 22 is arranged on the top of the frame 2, and a centrifugal exhaust fan 23 is also arranged on the top of the first air outlet 22. One end of the second air outlet 24 is directly opposite to the air inlet 21 and is arranged on the side of the bottom of the frame 2 away from the air inlet 21. The other end of the second air outlet 24 is connected to the bottom of the first air outlet 22, and air is transported through the air inlet 21 at the bottom of the frame 2. The centrifugal exhaust fan 23 can also introduce the air mixed with the heat and water vapor in the cooling zone 27 after entering from the air inlet 21 to the first air outlet 22 for discharge together, thereby accelerating the dissipation of moisture and heat of the fabric after moistening and pre-shrinking, and preventing the residual moisture in the fabric from forming creases during the folding and storage process.

[0054] Reference Figure 5 or Figure 6 , 9 As shown, in this embodiment, a cloth outlet 28 is provided at the bottom of the frame 2, through which the cloth moving from top to bottom and undergoing pre-shrinking and drying falls from the outlet, thereby preventing the cloth from being pulled and deformed, stabilizing the pre-shrinking and shaping effect, and facilitating the storage of the cloth after it falls from the cloth outlet 28.

[0055] Example 2

[0056] Insert a rotating rod into the drum at the center axis of the cloth roll or at the center of the cloth roll, and then place it on the cloth unwinding frame 1, so that the two ends of the rotating rod are respectively located between the two limit rods 12 at the two ends of the cloth unwinding frame 1, and the displacement of the cloth roll is limited by the limit rods 12. Then, the end of the cloth is pulled out from the cloth roll, and placed on the first mesh belt 253 from above the positive and negative threaded rollers 251. Then, the device is started, and the pressing wheel 254 and the first mesh belt 253 form a downward pulling force on the end of the cloth to pull the cloth upward into the wet area 25 in the frame 2. The speed limiting cam 252 rotates to make the cloth under the pulling force The cloth recovers the relaxed state under the action of the speed limiting cam 252, and then falls on the second mesh belt 255 under the action of gravity and moves with the second mesh belt 255. During the movement, the steam sprayed from the steam nozzle 256 in the middle of the second mesh belt 255 passes through the upper surface of the second mesh belt 255 to wet the cloth, and the stress of the cloth is reduced through the principle of cloth penetration and swelling, so that the force between various groups inside the cloth is reduced, and the cloth freely shrinks in a tension-free state. The wetted cloth continues to move and fall with the second mesh belt 255 and enters the drying area 26;

[0057] After entering the drying area 26, the cloth falls on the vibrating conveyor 261 and moves in the opposite direction with the third mesh belt 2611 on the vibrating conveyor 261. At the same time, the wet cloth is heated by the heater 262 in the third mesh belt 2611, so that the water absorbed by the cloth begins to evaporate. Combined with the centrifugal exhaust fan 23 on the first exhaust port 22 on the frame 2, the water vapor containing a large amount of water is sucked into the first exhaust port 22 and discharged to the outside of the frame 2. At the same time, the cloth is vibrated up and down quickly by the vibrator 2612 in the vibrating conveyor 261, which speeds up the drying speed of the cloth, avoids the cloth from being subjected to tension or traction, and facilitates the shrinkage of the cloth. The dried cloth passes through the through hole on the partition 263 and falls downward into the cooling area 27;

[0058] The cloth entering the cooling zone 27 falls on the staggered mesh belt group 271, and the cloth falls layer by layer through the multi-layer cooling mesh belts 2711 arranged from top to bottom in the staggered mesh belt group 271. At the same time, since the movement directions of the two adjacent layers of cooling mesh belts 2711 are opposite, the cloth moves in a Z shape with the cooling mesh belts 2711 during the downward falling process, and is turned over after each layer falls downward. The airflow introduced from the air inlet 21 on the frame 2 accelerates the evaporation speed of the water in the cloth, so that the evaporated water vapor enters the second air outlet 24 with the air flow and is discharged to the outside of the frame 2 through the suction action of the centrifugal exhaust fan 23 with the second air outlet 24;

[0059] The cloth falls and turns over many times, and the evaporation rate of water vapor is accelerated by ventilation, so that the moisture in the pre-shrunk cloth can be discharged as much as possible, and creases can be prevented from being generated in the subsequent folding process of the cloth into bundles. Since the cloth in the cooling zone 27 falls naturally from top to bottom under the action of gravity, and the movement direction of the cloth is a Z-shaped reciprocating movement, the cooling zone 27 is extended as long as possible to discharge moisture while reducing the volume of the cooling zone 27, thereby reducing the overall footprint of the device, thereby achieving pre-shrinking and shaping of the cloth without pressure and stretching, and making the cloth thoroughly dry, thereby improving the quality of the pre-shrunk cloth. The structure is compact, easy to use, easy to transport and install, and has a wide range of promotion and application value in the technical field of cloth pre-shrinkage.

[0060] The directional terms mentioned in the present invention, such as "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0061] The standard parts used in this application document can all be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art, and the machinery, parts and equipment all adopt conventional models in the prior art.

[0062] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A cloth pre-shrinking and shaping device, comprising a cloth unwinding frame (1) and a frame (2), wherein the cloth unwinding frame (1) is mounted on one side below the frame (2), and a plurality of rollers (11) arranged in an arc shape are mounted on the bottom of the cloth unwinding frame (1), and the plurality of rollers (11) are parallel to each other, characterized in that: Two mutually parallel limiting rods (12) are installed at the top of both ends of the cloth withdrawal frame (1); a moistening zone (25), a drying zone (26) and a cooling zone (27) are arranged in the frame (2); the moistening zone (25) is arranged above the drying zone (26), and the drying zone (26) is arranged above the cooling zone (27); the drying zone (26) and the cooling zone (27) are separated by a partition (263); a through hole is provided on one side of the partition (263); and the cooling zone (27) is provided with a staggered mesh belt group (271) composed of a plurality of cooling mesh belts (2711) arranged from top to bottom.

2. The cloth pre-shrinking and shaping device according to claim 1, characterized in that: The wet zone (25) comprises a positive and negative thread roller (251), a speed limiting cam (252), a first mesh belt (253), a pressure wheel (254), a second mesh belt (255) and a steam spray pipe (256); the positive and negative thread roller (251) and the first mesh belt (253) are arranged in the wet zone (25) outside the frame (2); a speed limiting cam (252) is arranged on the side of the first mesh belt (253) away from the positive and negative thread roller (251); a pressure wheel (254) is also arranged on the side above the first mesh belt (253) away from the positive and negative thread roller (251); the lower part of the pressure wheel (254) is in close contact with the upper surface of the first mesh belt (253).

3. The cloth pre-shrinking and shaping device according to claim 2, characterized in that: One end of the forward and reverse threaded roller (251) away from the first transmission chain (258) is transmission-connected to the first mesh belt (253) via a transmission chain (259).

4. The cloth pre-shrinking and shaping device according to claim 2, characterized in that: The speed limiting cam (252), the pressure wheel (254) and the second mesh belt (255) are arranged in the wet area (25) in the frame (2), and the jet outlet of the steam nozzle (256) faces the lower surface of the upper side of the second mesh belt (255).

5. The cloth pre-shrinking and shaping device according to claim 2, characterized in that: The ends of the first mesh belt (253), the second mesh belt (255) and the speed limiting cam (252) are all provided with transmission shafts (2712) for transmission, and the transmission shafts (2712) are all extended outside the frame (2); a first transmission motor (257) is fixed outside the frame (2); and the transmission shafts (2712) on the first mesh belt (253), the second mesh belt (255) and the speed limiting cam (252) are transmission-connected to the first transmission motor (257) via a first transmission chain (258).

6. The cloth pre-shrinking and shaping device according to claim 1, characterized in that: A vibrating conveyor (261) and a heater (262) are provided in the drying area (26); the vibrating conveyor (261) comprises a third mesh belt (2611), a vibrator (2612), an elastic member (2613) and a second transmission motor (2614); the third mesh belt (2611) is provided on the top of the vibrating conveyor (261); the vibrator (2612) is fixedly connected to the middle of the vibrating conveyor (261); the elastic member (2613) is provided on the bottom of the vibrating conveyor (261); the second transmission motor (2614) is fixed to the middle of one side of the vibrating conveyor and is transmission-connected to the third mesh belt (2611) via a transmission chain (259); and a heater (262) is provided in the middle of the third mesh belt (2611).

7. The cloth pre-shrinking and shaping device according to claim 1, characterized in that: The cooling zone (27) comprises a staggered mesh belt group (271), a guide sprocket (272), a third transmission motor (273) and a second transmission chain (274); the staggered mesh belt group (271) is composed of a plurality of parallel cooling mesh belts (2711) arranged from top to bottom, and the ends of the plurality of cooling mesh belts (2711) are staggered with each other; one end of a transmission shaft (2712) having a transmission function in the staggered mesh belt group (271) extends out of the frame (2) and is fixedly connected to a transmission sprocket (2713); the outer sides of the frame (2) located above and below the staggered mesh belt group (271) are rotatably connected to the guide sprocket (272); and the third transmission motor (273) is fixed outside the frame (2).

8. The cloth pre-shrinking and shaping device according to claim 7, characterized in that: The second transmission chain (274) passes through the outer sides of a plurality of transmission sprockets (2713) and wraps around the two guide sprockets (272) at the top and bottom to be connected to the third transmission motor (273). When the third transmission motor (273) rotates, each layer of the cooling mesh belt (2711) is driven to rotate through the second transmission chain (274), and the movement directions of two adjacent cooling mesh belts (2711) are opposite.

9. The cloth pre-shrinking and shaping device according to claim 1, characterized in that: The frame (2) is provided with an air inlet (21), a first air outlet (22), and a second air outlet (24); the air inlet (21) is arranged at one side of the bottom of the frame (2); the first air outlet (22) is arranged at the top of the frame (2); a centrifugal exhaust fan (23) is also arranged at the top of the first air outlet (22); one end of the second air outlet (24) is directly opposite to the air inlet (21) and is arranged at a side of the bottom of the frame (2) away from the air inlet (21); the other end of the second air outlet (24) is connected to the bottom of the first air outlet (22).

10. The cloth pre-shrinking and shaping device according to claim 1, characterized in that: The bottom of the frame (2) is provided with a cloth outlet (28).

Citation Information

Patent Citations

  • Novel design preshrinking machine

    CN205917479U