Novel worm gear structure with optimized worm gear tooth profile
By designing the limiting mechanism and cleaning mechanism in the worm gear structure and passivating the worm gear tooth shape, the existing worm gear wear and debris deposition problems are solved, achieving longer service life and better service performance .
Patent Information
- Application Number
- CN202421423536.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-06-21
AI Technical Summary
Existing worm gears will cause wear when used, and the wear will cause debris to deposit, further aggravate the wear. At the same time, the worm gear teeth are trapezoidal and have sharp edges and corners, which increases wear.
A new worm gear structure with optimized worm gear tooth shape is designed, including a fixing frame, worm, limiting mechanism and cleaning mechanism. The worm gear body in the limiting mechanism is passivated. The cleaning mechanism cleans the debris on the worm gear through a cleaning brush, and temporarily stores and discharges debris through the limiting seat and rubber block.
It effectively reduces wear between the worm gear and the worm, extends the service life, is simple to operate and can greatly improve the performance.
Smart Images

Figure CN222479371U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of worm gear structures, in particular to a novel worm gear structure for optimizing the worm gear tooth shape. Background Art
[0002] The worm gear transmission structure is widely used in the field of mechanical transmission. The characteristics of the worm gear transmission are large transmission ratio, large force on the worm shaft as the power output shaft, low speed and self-locking.
[0003] The existing worm gear will produce wear during use, and the wear will cause a large amount of debris to be deposited on the worm wheel, which will further increase the degree of wear between the two under the action of the debris. At the same time, the existing worm wheel tooth profile is trapezoidal, which makes the edges and corners of the tooth profile more sharp, further increasing the wear between the worm wheel and the worm. Therefore, a new worm gear structure with optimized worm wheel tooth profile is needed to solve the above problems. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] In view of the deficiencies in the prior art, the utility model provides a new worm gear structure with optimized worm gear tooth shape, which solves the problem that the existing worm gear and worm will wear during use. The wear will cause a large amount of debris to be deposited on the worm wheel, and the degree of wear of the two will be further increased under the action of the debris. At the same time, the existing worm gear tooth shape is trapezoidal, which makes the edges and corners of the tooth shape more sharp, further increasing the wear problem between the worm wheel and the worm.
[0006] (II) Technical solution
[0007] The technical solution of the utility model to solve the above technical problems is as follows: a new worm gear structure with optimized worm gear tooth shape, including a fixed frame, a worm connected to the fixed frame, a limiting mechanism arranged in the fixed frame and at the bottom of the worm, a worm gear body connected to the limiting mechanism, the card grooves on the worm gear body are all passivated, and a cleaning mechanism for cleaning the worm gear body is arranged on the top of the fixed frame.
[0008] Preferably, the limiting mechanism comprises a limiting seat installed in the fixing frame and located at the bottom of the worm, a rubber block is installed in the limiting seat, and two sets of fastening screws are symmetrically installed on both side surfaces of the fixing frame.
[0009] Preferably, a collecting groove is provided in the limit seat, the rubber block is clamped in the collecting groove, and an end plate is installed at the bottom of the rubber block, and threaded holes compatible with fastening screws are provided in the limit seat and the fixing frame.
[0010] Preferably, the cleaning mechanism includes a mounting frame installed on the top of the fixed frame, and two groups of sliding rods are symmetrically installed on the surface of the mounting frame. The surfaces of the two groups of sliding rods are commonly connected to a connecting plate, and a cleaning brush is installed on the surface of the connecting plate. The surface of each group of sliding rods is sleeved with a spring.
[0011] Preferably, a movable groove adapted to the slide rod is provided in the connecting plate, one end of the spring is mounted on the surface of the connecting plate, and the other end is mounted on the surface of the mounting frame.
[0012] The beneficial effects of the utility model are:
[0013] 1) With the new worm gear structure that optimizes the worm gear tooth shape, when the worm gear body and the worm are running, the two will wear each other, and the debris generated by the wear will further aggravate the wear. When cleaning, it is only necessary to use a cleaning brush to clean the debris deposited on the surface of the worm gear body and temporarily store it in the limit seat. When cleaning, it is only necessary to remove the rubber block to discharge the debris. The operation is simple and can greatly extend the service life and performance of the worm gear body and the worm.
[0014] 2) Compared with the existing worm gear trapezoidal tooth profile, the new worm gear structure with optimized worm gear tooth profile performs passivation treatment on the tooth profile in the present application, thereby effectively reducing the wear between the worm gear body and the worm. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the utility model;
[0016] Figure 2 For this utility model Figure 1 Enlarged view of point A in the middle;
[0017] Figure 3 This is a schematic diagram of the structure of the limit seat of the utility model;
[0018] Figure 4 This is a bottom view of the limit seat of the utility model;
[0019] Figure 5 This is a schematic diagram of the installation structure of the connecting plate of the utility model;
[0020] Figure 6 This is a schematic diagram of the slide bar installation structure of the utility model.
[0021] In the figure: 1, fixing frame; 2, worm; 3, limiting mechanism; 301, limiting seat; 302, rubber block; 303, fastening screw; 4, worm gear body; 5, cleaning mechanism; 501, mounting frame; 502, sliding rod; 503, connecting plate; 504, spring; 505, cleaning brush. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Embodiment 1, by Figure 1 , 3 , 4, 5 and 6 show a novel worm gear structure with optimized worm gear tooth shape, comprising a fixing frame 1, a worm 2 is connected to the fixing frame 1, a limiting mechanism 3 is arranged in the fixing frame 1 and at the bottom of the worm 2, a worm gear body 4 is connected to the limiting mechanism 3, and a cleaning mechanism 5 for cleaning the worm gear body 4 is arranged on the top of the fixing frame 1;
[0024] The limiting mechanism 3 includes a limiting seat 301 installed in the fixing frame 1 and located at the bottom of the worm 2, a rubber block 302 is installed in the limiting seat 301, and two sets of fastening screws 303 are symmetrically installed on both side surfaces of the fixing frame 1;
[0025] The cleaning mechanism 5 includes a mounting frame 501 installed on the top of the fixing frame 1, and two groups of sliding rods 502 are symmetrically installed on the surface of the mounting frame 501. The surfaces of the two groups of sliding rods 502 are commonly connected to a connecting plate 503, and a cleaning brush 505 is installed on the surface of the connecting plate 503. The surface of each group of sliding rods 502 is sleeved with a spring 504.
[0026] The limiting seat 301 is provided with a collecting groove, the rubber block 302 is clamped in the collecting groove, and an end plate is installed at the bottom of the rubber block 302. The limiting seat 301 and the fixing frame 1 are both provided with threaded holes adapted to the fastening screws 303.
[0027] A movable groove adapted to the slide bar 502 is provided in the connecting plate 503 , one end of the spring 504 is mounted on the surface of the connecting plate 503 , and the other end is mounted on the surface of the mounting frame 501 .
[0028] By setting up this structure, when the worm wheel body 4 and the worm 2 are in operation, the two will wear each other, and the debris generated by the wear will further aggravate the wear. When cleaning, it is only necessary to use a cleaning brush 505 to clean the debris deposited on the surface of the worm wheel body 4 and temporarily store it in the limit seat 301. When cleaning, it is only necessary to remove the rubber block 302 to discharge the debris. The operation is simple and the service life and performance of the worm wheel body 4 and the worm 2 can be greatly extended.
[0029] Embodiment 2, by Figure 1 , 25 show that, based on the first embodiment, a worm gear body 4 is connected to the limiting mechanism 3, and the grooves on the worm gear body 4 are all passivated.
[0030] Compared with the existing trapezoidal tooth profile of the worm wheel body 4, the present application performs a passivation treatment on the tooth profile by setting this structure, thereby effectively reducing the wear between the worm wheel body 4 and the worm.
[0031] Working principle: When the worm wheel body 4 and the worm 2 are in operation, wear will occur between the two, and the debris generated by the wear will further aggravate the wear. When cleaning, it is only necessary to use a cleaning brush 505 to clean the debris deposited on the surface of the worm wheel body 4 into the limit seat 301 for temporary storage. When cleaning, it is only necessary to remove the rubber block 302 to discharge the debris. The operation is simple and can greatly extend the service life and performance of the worm wheel body 4 and the worm 2. Compared with the existing trapezoidal tooth shape of the worm wheel body 4, the present application passivates the tooth shape, thereby effectively reducing the wear between the worm wheel body 4 and the worm.
[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A novel worm gear structure with optimized worm gear tooth shape, comprising a fixing frame (1), characterized in that: The fixing frame (1) is connected to a worm (2), a limiting mechanism (3) is arranged in the fixing frame (1) and at the bottom of the worm (2), a worm wheel body (4) is connected to the limiting mechanism (3), the slots on the worm wheel body (4) are all passivated, and a cleaning mechanism (5) for cleaning the worm wheel body (4) is arranged on the top of the fixing frame (1).
2. A novel worm gear structure with optimized worm gear tooth shape according to claim 1, characterized in that: The limiting mechanism (3) comprises a limiting seat (301) installed in the fixing frame (1) and located at the bottom of the worm (2), a rubber block (302) is installed in the limiting seat (301), and two sets of fastening screws (303) are symmetrically installed on both side surfaces of the fixing frame (1).
3. A novel worm gear structure with optimized worm gear tooth shape according to claim 2, characterized in that: The limiting seat (301) is provided with a collecting groove, the rubber block (302) is clamped in the collecting groove, and an end plate is installed at the bottom of the rubber block (302). The limiting seat (301) and the fixing frame (1) are both provided with threaded holes that are compatible with the fastening screws (303).
4. A novel worm gear structure with optimized worm gear tooth shape according to claim 2, characterized in that: The cleaning mechanism (5) comprises a mounting frame (501) mounted on the top of a fixing frame (1); two groups of sliding bars (502) are symmetrically mounted on the surface of the mounting frame (501); the surfaces of the two groups of sliding bars (502) are commonly connected to a connecting plate (503); a cleaning brush (505) is mounted on the surface of the connecting plate (503); and a spring (504) is sleeved on the surface of each group of sliding bars (502).
5. A novel worm gear structure with optimized worm gear tooth shape according to claim 4, characterized in that: The connecting plate (503) is provided with a movable groove adapted to the slide bar (502). One end of the spring (504) is mounted on the surface of the connecting plate (503), and the other end is mounted on the surface of the mounting frame (501).