New energy automobile retired battery pack test and inspection device

By designing a new energy vehicle retired battery pack testing and inspection device that includes detection mechanism and fire extinguishing mechanism, the problems of poor safety and low response speed of existing devices are solved, and the safety and rapid response capabilities of battery detection are improved.

CN222482391UActive Publication Date: 2025-02-14SHENZHEN KONGSBO TECHNOLOGY CO LTD

Patent Information

Application Number
CN202420910778.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-02-14
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The existing new energy battery pack testing and inspection devices have poor safety and low response speed during the inspection process, and are unable to respond to safety threats in time.

Method used

A new energy vehicle retired battery pack testing and inspection device including a detection mechanism, a fire extinguishing mechanism and a protective shell is designed. The inspection mechanism adopts suspended detection, and the safe placement and detection of batteries are achieved through structures such as lifting cylinders, insulated sliders and rotating motors. The fire extinguishing mechanism quickly responds to battery combustion and performs fire extinguishing treatment through structures such as sliding cylinders, fire extinguishing sprinklers and carbon dioxide storage boxes.

Benefits of technology

Improve the safety of battery detection, ensure safe placement and rapid response of the battery during the inspection process, and enhance the safety and response speed of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of battery inspection, and particularly relates to a new energy automobile retired battery pack test inspection device, which solves the problems of poor safety and low responsivity in the prior art, and comprises a detection mechanism, a fire extinguishing mechanism and a protective shell, through arrangement of structures such as a jacking air cylinder and an insulating sliding block, when detection is needed, a battery is placed on a placement block, a rotating cylinder is used for auxiliary placement during placement, after placement is completed, the jacking air cylinder is started to enable the battery to be as high as a sliding frame body, then an electric air cylinder is started, and the electric air cylinder is started to drive the electric air cylinder to rotate; a battery is clamped by an insulating sliding block, then a rotating motor is started, the battery is moved to the position below a detection probe, then a lifting air cylinder is started, the detection probe descends for detection, suspended detection is adopted, and the detection safety is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery inspection, in particular to a testing and inspection device for retired battery packs of new energy vehicles. Background Art

[0002] At present, retired battery pack testing and inspection refers to the process of testing and inspecting battery packs that have been used for a period of time and have been retired (i.e. no longer used as a primary energy source).

[0003] The prior art has a new energy battery pack test and inspection device with an authorization announcement number of CN209979141U. The patent includes a test box, and an electric telescopic rod is fixedly installed at the bottom of the inner wall of the test box. The design of this device is to solve a series of problems that may be encountered in the test of new energy battery packs, with particular attention to the accuracy and adaptability of the test. The device divides the inside of the test box into four independent inner boxes by setting a partition. This design allows each test to be carried out in a different inner box when testing the waterproof ability, seismic resistance and pressure resistance of the new energy battery pack. This method of separating the tests effectively avoids the mutual influence between different tests, thereby ensuring the accuracy of the test results. In addition, the device is also provided with a card plate mechanism, including a fixed rod, a slide rod and a placement plate. When it is necessary to test new energy battery packs of different sizes, the distance between the slide rods on both sides can be adjusted by simply rotating the fixed rod. This design enables the device to stably clamp new energy battery packs of different sizes and place them on the top of the placement plate for testing. In this way, the device can adapt to battery packs of different specifications, improving the flexibility and practicality of the test.

[0004] However, when in use, this patent adopts detection by connecting to the device, which can easily affect the device during detection, resulting in poor detection safety. When an accident occurs during detection, this patent cannot respond in time. Utility Model Content

[0005] The purpose of the utility model is to provide a testing and inspection device for retired battery packs of new energy vehicles, which solves the problems of poor safety and low responsiveness.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a test and inspection device for retired battery packs of new energy vehicles, comprising a detection mechanism, a fire extinguishing mechanism and a protective shell, the detection mechanism comprising two connecting columns, both of which are fixedly connected to the inside of the protective shell, a lifting cylinder is installed on the top of the connecting column, a connecting block is installed on the output end of the lifting cylinder, a detection body is commonly installed at one end of the two connecting blocks, two symmetrically arranged detection probes are installed at the bottom of the detection body, a smoke alarm is installed at the bottom of the detection body, two symmetrically arranged sliding frames are fixedly connected to the inside of the protective shell, a rotating motor is installed on one side of the sliding frame, and the rotating motor The output end is connected with a coaxially arranged rotating screw through a coupling, and a limit slider is provided on a threaded sleeve on the outer circumference of the rotating screw, and a plurality of sliding balls equidistantly distributed in an array are rotatably installed inside the limit slider, and an electric cylinder is installed on one side of the limit slider, and a clamping frame is installed on the output end of the electric cylinder, and an insulating slider is slidably assembled inside the clamping frame, and a lifting cylinder is installed inside the detection mechanism, and a placement block is installed on the output end of the lifting cylinder, and a plurality of rotating cylinders equidistantly distributed in an array are rotatably installed inside the placement block, and two symmetrically arranged opening and closing doors are movably hinged on one side of the protective shell, and tempered glass is provided on the opening and closing doors, and a controller is installed on one side of the protective shell.

[0007] Preferably, the fire extinguishing mechanism includes a sliding cylinder, which is installed inside the protective shell, and a fire extinguishing frame is installed at the output end of the sliding cylinder, and a plurality of symmetrically arranged fire extinguishing nozzles are installed inside the fire extinguishing frame, and a connecting pipe is installed at the bottom of the fire extinguishing frame, and a carbon dioxide storage box is installed on one side of the protective shell, and one end of the connecting pipe is installed at the bottom of the carbon dioxide storage box.

[0008] Preferably, a square groove is provided inside the clamping frame, the insulating slider is slidably connected inside the square groove, three connecting springs are commonly connected between the insulating slider and the inner wall of the square groove, and the square groove is used for the sliding of the insulating slider.

[0009] Preferably, a circular hole is opened inside the sliding frame, and the rotating screw is rotatably installed inside the circular hole, and the circular hole is used for the rotation of the rotating screw.

[0010] Preferably, a thread groove is provided inside the limit slider, and the rotating screw is threadedly connected inside the thread groove, and the thread groove is used for the rotating screw to drive the limit slider to slide.

[0011] Preferably, a sliding groove is provided inside the sliding frame, and the limit sliding block is slidably connected inside the sliding groove, and the sliding groove is used for the sliding of the limit sliding block.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] 1. The utility model arranges structures such as a lifting cylinder and an insulating slider. When testing is required, the battery is placed on a placement block, and a rotating cylinder is used to assist in placement. After placement, the lifting cylinder is turned on to make the battery and the sliding frame equal in height, and then the electric cylinder is turned on to clamp the battery with the insulating slider. Then the rotating motor is turned on to move the battery under the detection probe, and then the lifting cylinder is turned on to lower the detection probe for detection. The suspended detection is adopted to improve the safety of the detection.

[0014] 2. The utility model uses the arrangement of a fire extinguishing nozzle, a carbon dioxide storage box and other structures. When the smoke alarm detects smoke, the sliding cylinder is turned on, and the sliding cylinder drives the fire extinguishing frame to move to the battery. Then the fire extinguishing nozzle is turned on to extinguish the fire of the battery, and the response is rapid. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a rear view of the overall structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the overall internal structure of the protective housing of the utility model;

[0018] Figure 4 This is a schematic diagram of the transmission structure of the detection main body of the utility model;

[0019] Figure 5 This is a schematic diagram of the internal structure of the clamping frame of the utility model;

[0020] Figure 6 This is a rear view of the clamping frame of the utility model;

[0021] Figure 7 It is a schematic diagram of the transmission structure of the fire extinguishing frame of the utility model.

[0022] In the figure: 1. detection mechanism; 10. protective shell; 101. opening and closing door; 102. tempered glass; 103. controller; 11. connecting column; 111. lifting cylinder; 112. connecting block; 113. detection body; 114. detection probe; 115. smoke alarm; 12. sliding frame; 121. rotating motor; 122. rotating screw; 13. limiting slider; 130. sliding ball; 131. electric cylinder; 132. clamping frame; 133. insulating slider; 134. connecting spring; 14. lifting cylinder; 141. placing block; 142. rotating cylinder;

[0023] 2. Fire extinguishing mechanism; 21. Sliding cylinder; 211. Fire extinguishing frame; 212. Fire extinguishing nozzle; 213. Connecting pipe; 214. Carbon dioxide storage box. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-7 A new energy vehicle retired battery pack test and inspection device comprises a detection mechanism 1, a fire extinguishing mechanism 2 and a protective shell 10, wherein the detection mechanism 1 comprises two connecting columns 11, both connecting columns 11 are fixedly connected to the inside of the protective shell 10, a lifting cylinder 111 is installed on the top of the connecting column 11, a connecting block 112 is installed on the output end of the lifting cylinder 111, a detection body 113 is installed at one end of the two connecting blocks 112, two symmetrically arranged detection probes 114 are installed at the bottom of the detection body 113, and the detection body 113 is provided with a detection probe 114 arranged in a symmetrical manner. A smoke alarm 115 is installed at the bottom of the protective housing 10. Two symmetrically arranged sliding frames 12 are fixedly connected inside the protective housing 10. A rotating motor 121 is installed on one side of the sliding frame 12. The output end of the rotating motor 121 is connected to a coaxially arranged rotating screw 122 through a coupling. A limit slider 13 is threadedly sleeved on the outer circumference of the rotating screw 122. A plurality of sliding balls 130 equidistantly distributed in an array are rotatably installed inside the limit slider 13. An electric cylinder 131 is installed on one side of the limit slider 13. The output of the electric cylinder 131 The output end is provided with a card-joining frame 132, the interior of the card-joining frame 132 is slidably equipped with an insulating slider 133, the interior of the detection mechanism 1 is provided with a lifting cylinder 14, the output end of the lifting cylinder 14 is provided with a placement block 141, the interior of the placement block 141 is rotatably provided with a plurality of arrays of equally spaced rotating cylinders 142, one side of the protective housing 10 is movably hinged with two symmetrically arranged opening and closing doors 101, the opening and closing doors 101 are provided with tempered glass 102, and one side of the protective housing 10 is provided with a controller 103, through the lifting cylinder 14, the insulating slider 133, the detection mechanism 1 is provided with a lifting cylinder 14, the output end of the lifting cylinder 14 is provided with a placement block 141, the interior of the placement block 141 is rotatably provided with a plurality of arrays of equally spaced rotating cylinders 142, the protective housing 10 is movably hinged with two symmetrically arranged opening and closing doors 101, the opening and closing doors 101 are provided with tempered glass 102, and the protective housing 10 is provided with a controller 103, With the arrangement of structures such as the edge slider 133, when inspection is required, the battery is placed on the placement block 141, and the rotating cylinder 142 is used to assist in placement. After placement is completed, the lifting cylinder 14 is turned on to make the battery equal in height to the sliding frame 12, and then the electric cylinder 131 is turned on to allow the insulating slider 133 to clamp the battery, and then the rotating motor 121 is turned on to move the battery under the detection probe 114, and then the lifting cylinder 111 is turned on to lower the detection probe 114 for inspection, and a suspended inspection is adopted to improve the safety of the inspection.

[0026] See also Figure 1-7 The fire extinguishing mechanism 2 includes a sliding cylinder 21, which is installed inside the protective shell 10. A fire extinguishing frame 211 is installed at the output end of the sliding cylinder 21. Several symmetrically arranged fire extinguishing nozzles 212 are installed inside the fire extinguishing frame 211. A connecting pipe 213 is installed at the bottom of the fire extinguishing frame 211. A carbon dioxide storage box 214 is installed on one side of the protective shell 10. One end of the connecting pipe 213 is installed at the bottom of the carbon dioxide storage box 214. Through the arrangement of the fire extinguishing nozzle 212, the carbon dioxide storage box 214 and other structures, when the smoke alarm 115 detects smoke, the sliding cylinder 21 is turned on, and the sliding cylinder 21 drives the fire extinguishing frame 211 to move to the battery, and then the fire extinguishing nozzle 212 is turned on to extinguish the battery, and the response is rapid.

[0027] See also Figure 1-6 A square groove is provided inside the clamping frame 132, and the insulating slider 133 is slidably connected inside the square groove. Three connecting springs 134 are commonly connected between the insulating slider 133 and the inner wall of the square groove. A round hole is provided inside the sliding frame 12, and the rotating screw 122 is rotatably installed inside the round hole. A threaded groove is provided inside the limiting slider 13, and the rotating screw 122 is threadedly connected to the inside of the threaded groove. A sliding groove is provided inside the sliding frame 12, and the limiting slider 13 is slidably connected inside the sliding groove.

[0028] The specific implementation process of the utility model is as follows: when detection is required, first open the opening and closing door 101, then place the battery on the placement block 141, and there is a rotating cylinder 142 on the placement block 141 to assist its placement. After the placement of the placement block 141 is completed, the closing door is closed, and then the lifting cylinder 14 is turned on by the controller 103. The controller 103 is electrically connected to the electrical equipment inside the device. The electrical equipment inside the device can be controlled by the controller 103. The lifting cylinder 14 is started to move the placement block 141 to the same height as the limit slider 13, and then the electric cylinder 131 is turned on. The electric cylinder 131 starts to drive the clamping frame 132 to move, and the insulating slider 133 on the clamping frame 132 clamps the battery. A connecting spring 134 is connected between the insulating slider 133 and the clamping block, and a connecting spring 134 is provided on the connecting spring 134. The damper can protect the battery when the battery is clamped. After the battery is clamped, the rotating motor 121 is turned on. The rotating motor 121 rotates to drive the rotating screw 122 to rotate. The rotating screw 122 rotates to make the limit slider 13 slide. When the limit slider 13 slides, the sliding ball 130 assists in sliding. The limit slider 13 moves the battery to the bottom of the detection body 113. When the battery reaches the bottom of the detection body 113, the lifting cylinder 111 is turned on to make the detection body 113 descend. When the detection body 113 descends, the detection probe 114 is connected to the battery, and a complete charge and discharge test is performed on the battery pack to evaluate its actual capacity and performance. This helps to find abnormal conditions of the battery pack during the charge and discharge process, such as capacity attenuation, internal resistance increase, etc. The suspended detection is adopted to improve the safety of its detection;

[0029] Furthermore, there is a smoke alarm 115 at the bottom of the detection body 113. During the detection process, when the battery fails and burns, a quick alarm can be issued through the smoke alarm 115. The smoke alarm 115 transmits a signal to the controller 103, and the sliding cylinder 21 is turned on by the controller 103. The sliding cylinder 21 is started to drive the fire extinguishing frame 211 to rise. The fire extinguishing frame 211 completely covers both sides of the battery, and then the fire extinguishing nozzle 212 is turned on to extinguish the battery. The carbon dioxide storage box 214 is used to store carbon dioxide to improve its fault response speed.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A new energy vehicle retired battery pack testing and inspection device, comprising a detection mechanism (1), a fire extinguishing mechanism (2) and a protective housing (10), characterized in that: The detection mechanism (1) comprises two connecting columns (11), both of which are fixedly connected to the inside of the protective shell (10), a lifting cylinder (111) is installed on the top of the connecting column (11), a connecting block (112) is installed on the output end of the lifting cylinder (111), a detection body (113) is installed on one end of the two connecting blocks (112), two symmetrically arranged detection probes (114) are installed on the bottom of the detection body (113), a smoke alarm (115) is installed on the bottom of the detection body (113), two symmetrically arranged sliding frames (12) are fixedly connected to the inside of the protective shell (10), a rotating motor (121) is installed on one side of the sliding frame (12), the output end of the rotating motor (121) is connected to a coaxially arranged rotating screw (122) through a coupling, and the outer end of the rotating screw (122) is connected to the outer end of the rotating screw (122). A limit slider (13) is threadedly sleeved on the circumferential surface, and a plurality of sliding balls (130) arranged in an array and distributed at equal intervals are rotatably mounted inside the limit slider (13), an electric cylinder (131) is mounted on one side of the limit slider (13), a clamping frame (132) is mounted on the output end of the electric cylinder (131), and an insulating slider (133) is slidably mounted inside the clamping frame (132), a lifting cylinder (14) is mounted inside the detection mechanism (1), a placement block (141) is mounted on the output end of the lifting cylinder (14), and a plurality of rotating cylinders (142) arranged in an array and distributed at equal intervals are rotatably mounted inside the placement block (141), two symmetrically arranged opening and closing doors (101) are movably hinged on one side of the protective shell (10), and tempered glass (102) is arranged on the opening and closing doors (101), and a controller (103) is mounted on one side of the protective shell (10).

2. A new energy vehicle retired battery pack testing and inspection device according to claim 1, characterized in that: The fire extinguishing mechanism (2) comprises a sliding cylinder (21), the sliding cylinder (21) being installed inside the protective shell (10), a fire extinguishing frame (211) being installed at the output end of the sliding cylinder (21), a plurality of symmetrically arranged fire extinguishing nozzles (212) being installed inside the fire extinguishing frame (211), a connecting pipe (213) being installed at the bottom of the fire extinguishing frame (211), a carbon dioxide storage box (214) being installed at one side of the protective shell (10), and one end of the connecting pipe (213) being installed at the bottom of the carbon dioxide storage box (214).

3. A new energy vehicle retired battery pack testing and inspection device according to claim 1, characterized in that: A square groove is provided inside the clamping frame (132), the insulating slider (133) is slidably connected inside the square groove, and three connecting springs (134) are commonly connected between the insulating slider (133) and the inner wall of the square groove.

4. A new energy vehicle retired battery pack testing and inspection device according to claim 1, characterized in that: A circular hole is provided inside the sliding frame (12), and the rotating screw (122) is rotatably mounted inside the circular hole.

5. A new energy vehicle retired battery pack testing and inspection device according to claim 1, characterized in that: A thread groove is provided inside the limiting sliding block (13), and the rotating screw rod (122) is threadedly connected inside the thread groove.

6. A new energy vehicle retired battery pack testing and inspection device according to claim 1, characterized in that: A sliding groove is provided inside the sliding frame (12), and the limiting sliding block (13) is slidably connected inside the sliding groove.

Citation Information

Patent Citations

  • New energy battery pack testing and inspecting device

    CN209979141U

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