Tobacco cutter with automatic lifting material pushing plate
By using an electric hoist to drive the lifting and lowering of the pushing plate in the tobacco cutter, the problems of workers' high physical consumption and easy swing of the pushing plate are solved, and the effect of reducing labor intensity and improving safety is achieved.
Patent Information
- Application Number
- CN202421219484.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-30
AI Technical Summary
During the fixing of the material push plate of the existing tobacco cutter, workers consume a lot of physical strength, and small swings are prone to occur after the pressure push plate is fixed, which poses safety hazards.
The push plate is driven by an electric hoist to lift and lower it instead of manual driving to avoid swinging of the push plate after being fixed.
It reduces the labor intensity of workers, avoids swinging of the push plate after fixing, reduces the risk of workers' bumps, and improves safety.
Smart Images
Figure CN222486151U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tobacco shredders, and in particular to a tobacco shredder with an automatically lifting push plate. Background Art
[0002] As one of the key process equipment in the production of tobacco threads in cigarette factories, the main function of the shredder is to cut tobacco leaves or stems processed in the previous process into shredded leaves or stems with a certain width according to the requirements of the shredding process. After each production, it is necessary to open the push plate on the shredder to push out the tailings and clean the gaps and grooves of the copper bar chain inside the shredder to remove the tobacco foam and dirt inside.
[0003] Most of the existing push plates of the wire cutters are manually lifted, and then the tail of the push plate is hung with a hook to fix it. This process consumes a lot of physical strength of the workers. After the push plate is lowered from the wire cutter and fixed, the lowest vertical height of the push plate is only 1.6 meters from the bottom surface. When the workers push the tail of the wire cutter and dismantle the chain for cleaning, the push plate on the hook is prone to swing slightly, causing the workers to collide with the push plate, posing a safety hazard. Utility Model Content
[0004] The utility model is to solve the problem that the workers consume a lot of physical strength in the process of fixing the push plate in the above-mentioned prior art solutions, and the push plate is prone to swing slightly after being fixed, and provide a tobacco shredder with automatic lifting of the push plate. In this solution, an electric hoist is used to drive the push plate to lift, avoiding the troublesome and laborious manual lifting of the push plate, and the push plate is not easy to swing after being fixed, avoiding workers from bumping into it.
[0005] The technical solution adopted by the utility model is: a tobacco shredder with an automatically lifting push plate, comprising a shredder, a push plate and an electric hoist, the push plate being movably connected to the shredder, the electric hoist being located above the shredder in the vertical direction to drive the push plate to move on the shredder, so that a push port of the shredder is opened or closed, a hanging ring fixedly connected to the push plate is provided on the push plate, and the hanging ring is connected to a hook at the end of a telescopic chain of the electric hoist.
[0006] In this solution, an electric hoist is used as a driving device to drive the push plate on the wire cutter to move, so that the push port of the wire cutter is opened or closed. The electric hoist replaces manual drive to avoid manually driving the push plate to increase the labor intensity of workers. The electric hoist has the advantages of light weight, small size, compact structure, smooth operation and simple operation. When the electric hoist drives the push plate to reach the movement limit and stop moving, the telescopic chain on the electric hoist will not swing, avoiding the push plate swinging and causing workers to bump.
[0007] Preferably, the electric hoist and the push port of the wire cutter are located on the same vertical plane, the push plate can slide on the wire cutter, an L-shaped limit block is fixedly connected to the side wall of the push port of the wire cutter, a U-shaped limit groove is formed between the limit block and the wire cutter, and the push plate can extend into the limit groove and be slidably connected with the limit groove. The limit blocks on the two side walls of the push port of the wire cutter are symmetrically arranged with the central axis in the vertical direction of the push port, and each side wall of the push port of the wire cutter is provided with a plurality of limit blocks, and the plurality of limit blocks are linearly arranged on the side wall of the push port of the wire cutter. The push plate moves on the wire cutter in an up-and-down sliding manner. After the push plate slides upward to the push port of the punched wire cutter, the staff can push the tail material out through the push port and clean the gap and groove at the connection of the copper bar chain of the wire cutter, and remove the smoke and dirt inside. The push plate moves upward to open the push port, which can prevent the opened push plate from affecting the normal work of the staff. The limiting groove formed by the limiting block and the wire cutter can limit the sliding direction of the push plate to prevent the push plate from deflecting during the sliding process. There are several limiting blocks, which have a better limiting effect on the push plate.
[0008] Preferably, it also includes a first in-place detection unit for detecting whether the push plate has risen to the maximum height, the first in-place detection unit is a slot-type photoelectric switch, the first in-place detection unit is located on the wire cutter and is fixedly connected to the wire cutter. It also includes a first alarm device, the first alarm device includes a warning light and a buzzer, the first alarm device is fixedly connected to the wire cutter, and the first in-place detection unit is electrically connected to the first alarm device. The first in-place detection unit can be used to determine whether the push plate has fully opened the push port of the wire cutter, and it can also prevent the push plate from separating from the wire cutter. The first alarm device serves as a reminder to remind the operator that the push plate has risen to the maximum height, and the push plate will separate from the wire cutter when it continues to rise.
[0009] Preferably, the electric hoist and the push port of the wire cutter are located on the same vertical plane, the bottom of the push plate is rotatably connected to the bottom of the push port of the wire cutter, and the hanging ring is located at the center of the top of the push plate. The push plate is rotatably connected to the wire cutter, and under the action of the push plate's own gravity, the push plate will rotate downward. When the electric hoist contracts the telescopic chain, it can drive the push plate to rotate upward and close the push port of the wire cutter. The angle between the push plate and the wire cutter is adjusted by the length of the telescopic chain of the electric hoist to control the opening and closing of the push port of the wire cutter. This method allows the push plate to play a guiding and supporting role for the tailings in the wire cutter, making it easier to collect the tailings. The hanging ring is located at the center of the top of the push plate, so that when the electric hoist controls the push plate to rotate on the wire cutter, the force on the top of the push plate is more uniform.
[0010] Preferably, it also includes a slide rail, which is located above the wire cutter in the vertical direction, and the axis of the slide rail is perpendicular to the plane where the wire cutter push port is located. The electric hoist is located on the slide rail and is slidably connected to the slide rail. The slide rail is also fixedly connected to a driving unit for driving the electric hoist to move, and the driving end of the driving unit is fixedly connected to the electric hoist. The driving unit is a telescopic cylinder, which is fixedly connected to the slide rail, and the piston rod of the telescopic cylinder is fixedly connected to the electric hoist. After the slide rail and the driving unit are set, when the telescopic chain on the electric hoist needs to be extended or contracted, so that the push plate rotates on the wire cutter, the driving unit will drive the electric hoist to slide on the slide rail, so that the electric hoist moves with the rotation of the push plate, and the telescopic chain on the electric hoist does less useless work when providing tension for the push plate, and it is more convenient for the electric hoist to drive the telescopic chain to move. In addition to the telescopic cylinder, the driving unit can also be a telescopic oil cylinder or a telescopic hydraulic cylinder.
[0011] Preferably, it also includes a chain longest in-place detection part and a chain shortest in-place detection part, both of which are slot-type photoelectric switches, and both of which are fixedly connected to the wire cutter. The longest in-place detector and the shortest in-place detector can be used to determine whether the extension length of the telescopic chain of the electric hoist has reached the longest limit or the shortest limit, and then determine the state of the push plate on the wire cutter. When the extension length of the telescopic chain is the longest, the push plate opens the push port; when the extension length of the telescopic chain is the shortest, the push plate closes the push port.
[0012] Preferably, a second alarm device is also included, the second alarm device includes a warning light and a buzzer, the second alarm device is fixedly connected to the wire cutter, and the longest chain detection part and the shortest chain detection part are both electrically connected to the second alarm device. The second alarm device serves as a reminder to remind the operator not to continue to control the electric hoist to extend the chain after the telescopic chain reaches the longest limit, and not to continue to control the electric hoist to retract the chain after the telescopic chain reaches the shortest limit, so as to avoid damage to the equipment.
[0013] Compared with the prior art, the beneficial effect of the utility model is that the electric hoist is used as a driving device to drive the push plate on the wire cutter to move, so that the push port of the wire cutter is opened or closed. The electric hoist replaces manual drive to avoid manually driving the push plate to increase the labor intensity of workers. The electric hoist has the advantages of light weight, small size, compact structure, stable operation and simple operation. When the electric hoist drives the push plate to reach the movement limit and stop moving, the telescopic chain on the electric hoist will not swing, so as to avoid the push plate swinging and causing workers to bump. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1It is a structural schematic diagram of Embodiment 1 and Embodiment 2 of a tobacco shredder with an automatic lifting push plate of the utility model;
[0015] Figure 2 This is a structural schematic diagram of a tobacco shredder embodiment 3 of the utility model with a push plate that automatically lifts and lowers;
[0016] Figure 3 It is a structural schematic diagram of a tobacco shredder embodiment 4 with an automatic lifting push plate according to the utility model. DETAILED DESCRIPTION
[0017] The drawings are only for illustrative purposes and cannot be construed as limiting the present invention. To better illustrate the present embodiment, some parts in the drawings may be omitted, enlarged, or reduced, and do not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted. The positional relationships described in the drawings are only for illustrative purposes and cannot be construed as limiting the present invention.
[0018] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "long", "short" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, they are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limitations on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0019] The technical solution of the present invention is further described in detail below through specific embodiments and in conjunction with the accompanying drawings:
[0020] Example 1
[0021] Embodiment 1 of a tobacco shredder with an automatic lifting push plate, as Figure 1 As shown, it includes a wire cutter 1, a push plate 2 and an electric hoist 3. The push plate 2 is movably connected to the wire cutter 1. The electric hoist 3 is located above the wire cutter 1 in the vertical direction to drive the push plate 2 to move on the wire cutter 1 to open or close the push port of the wire cutter 1. The push plate 2 is provided with a hanging ring fixedly connected to the push plate 2, and the hanging ring is connected to the hook 4 at the end of the telescopic chain of the electric hoist 3.
[0022] Beneficial effects of this embodiment: In this solution, the electric hoist 3 is used as a driving device to drive the push plate 2 on the wire cutter 1 to move, so that the push port of the wire cutter 1 is opened or closed. The electric hoist 3 replaces manual drive to avoid manually driving the push plate 2 to increase the labor intensity of workers. The electric hoist 3 has the advantages of light weight, small size, compact structure, stable operation and simple operation. When the electric hoist 3 drives the push plate 2 to reach the movement limit and stop moving, the telescopic chain on the electric hoist 3 will not swing, so as to avoid the push plate 2 swinging and causing workers to bump.
[0023] Example 2
[0024] Embodiment 2 of a tobacco shredder with an automatic lifting push plate, as Figure 1 As shown, based on the embodiment 1, the connection method between the push plate 2 and the shredder 1 is further limited.
[0025] Specifically, the electric hoist 3 and the push port of the wire cutter 1 are located on the same vertical plane, the push plate 2 can slide on the wire cutter 1, an L-shaped limit block 5 is fixedly connected to the side wall of the push port of the wire cutter 1, a U-shaped limit groove is formed between the limit block 5 and the wire cutter 1, and the push plate 2 can extend into the limit groove and be slidably connected to the limit groove. The limit blocks 5 on the two side walls of the push port of the wire cutter 1 are symmetrically arranged with the central axis in the vertical direction of the push port, and a plurality of limit blocks 5 are provided on each side wall of the push port of the wire cutter 1, and the plurality of limit blocks 5 are linearly arranged on the side wall of the push port of the wire cutter 1.
[0026] Specifically, it also includes a first in-place detection unit 6 for detecting whether the push plate 2 rises to the maximum height. The first in-place detection unit 6 is a slot-type photoelectric switch. The first in-place detection unit 6 is located on the wire cutter 1 and is fixedly connected to the wire cutter 1. It also includes a first alarm device, which includes a warning light and a buzzer. The first alarm device is fixedly connected to the wire cutter 1, and the first in-place detection unit 6 is electrically connected to the first alarm device.
[0027] The working principle or working process of this embodiment is as follows: the telescopic chain of the electric hoist 3 contracts, driving the push plate 2 to move upward, opening the push port of the wire cutter 1, until the push plate 2 moves to the maximum rising height and is detected by the first in-position detection unit 6. At this time, the first alarm device alarms, reminding the operator that the push plate 2 rises to the maximum height, and the push port of the wire cutter 1 is fully opened. The staff can push the tail material out through the push port and clean the gaps and grooves at the connection of the copper bar chain inside the wire cutter 1 to remove the smoke and dirt inside. After the cleaning is completed, the telescopic chain of the electric hoist 3 extends, and the push plate 2 moves downward until the push plate 2 completely closes the push port of the wire cutter 1.
[0028] Beneficial effects of this embodiment: the push plate 2 moves upward to open the push port, which can prevent the opened push plate 2 from affecting the normal work of the staff. The limit groove formed by the limit block 5 and the wire cutter 1 can limit the sliding direction of the push plate 2 to prevent the push plate 2 from deflecting during the sliding process. There are several limit blocks 5, which have a better limiting effect on the push plate 2. The first in-position detection unit 6 can determine whether the push plate 2 has fully opened the push port of the wire cutter 1, and can also prevent the push plate 2 from separating from the wire cutter 1. The first alarm device serves as a reminder to remind the operator that the push plate 2 has risen to the maximum height, and the push plate 2 will separate from the wire cutter 1 when it continues to rise.
[0029] Example 3
[0030] Embodiment 3 of a tobacco shredder with an automatic lifting push plate, as Figure 2 As shown, another connection method between the shredder 1 and the pusher plate 2 is provided.
[0031] Specifically, the electric hoist 3 and the pushing port of the wire cutter 1 are located on the same vertical plane, the bottom of the pushing plate 2 is rotatably connected to the bottom of the pushing port of the wire cutter 1 , and the hanging ring is located at the center of the top of the pushing plate 2 .
[0032] Beneficial effects of this embodiment: The angle between the push plate 2 and the wire cutter 1 is adjusted by the length of the telescopic chain of the electric hoist 3, and the opening and closing of the push port of the wire cutter 1 are controlled. This method enables the push plate 2 to guide and support the tailings in the wire cutter 1, making it easier to collect the tailings. The hanging ring is located at the center of the top of the push plate 2, so that when the electric hoist 3 controls the push plate 2 to rotate on the wire cutter 1, the force on the top of the push plate 2 is more uniform.
[0033] Example 4
[0034] Embodiment 4 of a tobacco shredder with an automatic lifting push plate, as Figure 3 As shown, the structure of the tobacco cutter 1 in Example 3 is further limited.
[0035] Specifically, it also includes a slide rail 7, which is located above the wire cutter 1 in the vertical direction, and the axis of the slide rail 7 is perpendicular to the plane where the material push port of the wire cutter 1 is located. The electric hoist 3 is located on the slide rail 7 and is slidably connected to the slide rail 7. The slide rail 7 is also fixedly connected to a driving part for driving the electric hoist 3 to move, and the driving end of the driving part is fixedly connected to the electric hoist 3. The driving part is a telescopic cylinder 8, which is fixedly connected to the slide rail 7, and the piston rod of the telescopic cylinder 8 is fixedly connected to the electric hoist 3.
[0036] Specifically, it also includes a longest chain detection part 9 and a shortest chain detection part 10. Both the longest chain detection part 9 and the shortest chain detection part 10 are slot-type photoelectric switches, and both are fixedly connected to the wire cutter 1.
[0037] Specifically, it also includes a second alarm device, which includes a warning light and a buzzer. The second alarm device is fixedly connected to the wire cutter 1, and the longest chain detection part 9 and the shortest chain detection part 10 are both electrically connected to the second alarm device.
[0038] Beneficial effects of this embodiment: the angle between the push plate 2 and the wire cutter 1 is adjusted by the length of the telescopic chain of the electric hoist 3, and the opening and closing of the push port of the wire cutter 1 are controlled. This method enables the push plate 2 to guide and support the tailings in the wire cutter 1, making it easier to collect the tailings. The hanging ring is located at the center of the top of the push plate 2, so that when the electric hoist 3 controls the push plate 2 to rotate on the wire cutter 1, the force on the top of the push plate 2 is more uniform. After the slide rail 7 and the drive unit are set, when the telescopic chain on the electric hoist 3 needs to be extended or contracted, so that the push plate 2 rotates on the wire cutter 1, the drive unit will drive the electric hoist 3 to slide on the slide rail 7, so that the electric hoist 3 moves with the rotation of the push plate 2, and the telescopic chain on the electric hoist 3 does less useless work when providing tension for the push plate 2, and it is more convenient for the electric hoist 3 to drive the telescopic chain to move. In addition to the telescopic cylinder 8, the drive unit can also be a telescopic oil cylinder or a telescopic hydraulic cylinder. The longest chain detector 9 and the shortest chain detector 10 can be used to determine whether the extension length of the telescopic chain of the electric hoist 3 has reached the longest limit or the shortest limit, and then determine the state of the push plate 2 on the shredder 1. When the extension length of the telescopic chain is the longest, the push plate 2 opens the push port; when the extension length of the telescopic chain is the shortest, the push plate 2 closes the push port. The second alarm device serves as a reminder, reminding the operator not to continue to control the electric hoist 3 to extend the chain after the telescopic chain reaches the longest limit, and not to continue to control the electric hoist 3 to retract the chain after the telescopic chain reaches the shortest limit, so as to avoid damage to the equipment.
[0039] Obviously, the above embodiments of the utility model are only examples for clearly explaining the utility model, and are not intended to limit the implementation methods of the utility model. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is not necessary and impossible to list all the implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the utility model should be included in the protection scope of the claims of the utility model.
Claims
1. A tobacco shredder with an automatic lifting push plate, characterized in that: The invention comprises a wire cutter (1), a push plate (2) and an electric hoist (3); the push plate (2) is movably connected to the wire cutter (1); the electric hoist (3) is located above the wire cutter (1) in the vertical direction and is used to drive the push plate (2) to move on the wire cutter (1) so as to open or close the push port on the wire cutter (1); the push plate (2) is provided with a hanging ring fixedly connected to the push plate (2); the hanging ring is connected to a hook (4) at the end of a telescopic chain of the electric hoist (3).
2. The tobacco shredder with automatically lifting push plate according to claim 1, characterized in that: The electric hoist (3) and the push port of the wire cutter (1) are located on the same vertical plane; the push plate (2) can slide on the wire cutter (1); an L-shaped limit block (5) is fixedly connected to the side wall of the push port of the wire cutter (1); a U-shaped limit groove is formed between the limit block (5) and the wire cutter (1); the push plate (2) can extend into the limit groove and be slidably connected to the limit groove.
3. The tobacco shredder with automatically lifting push plate according to claim 2, characterized in that: The limit blocks (5) on the two side walls of the push port of the shredder (1) are symmetrically arranged with the central axis of the push port in the vertical direction as the symmetry axis, and a plurality of the limit blocks (5) are provided on each side wall of the push port of the shredder (1), and the plurality of the limit blocks (5) are linearly arranged on the side walls of the push port of the shredder (1).
4. The tobacco shredder with automatically lifting push plate according to claim 3, characterized in that: It also includes a first in-position detection unit (6) for detecting whether the push plate (2) has risen to a maximum height. The first in-position detection unit (6) is a slot-type photoelectric switch. The first in-position detection unit (6) is located on the shredder (1) and is fixedly connected to the shredder (1).
5. The tobacco shredder with automatically lifting push plate according to claim 4, characterized in that: It also comprises a first alarm device, which comprises a warning light and a buzzer. The first alarm device is fixedly connected to the shredder (1), and the first in-position detection unit (6) is electrically connected to the first alarm device.
6. The tobacco shredder with automatically lifting push plate according to claim 1, characterized in that: The electric hoist (3) and the push port of the shredder (1) are located on the same vertical plane, the bottom of the push plate (2) is rotatably connected to the bottom of the push port of the shredder (1), and the hanging ring is located at the center of the top of the push plate (2).
7. A tobacco shredder with an automatically lifting push plate according to claim 6, characterized in that: It also includes a slide rail (7), the slide rail (7) is located above the wire cutter (1) in the vertical direction, the axis of the slide rail (7) is perpendicular to the plane where the push port of the wire cutter (1) is located, the electric hoist (3) is located on the slide rail (7) and is slidably connected to the slide rail (7), and a driving part for driving the electric hoist (3) to move is also fixedly connected to the slide rail (7), and the driving end of the driving part is fixedly connected to the electric hoist (3).
8. The tobacco shredder with automatically lifting push plate according to claim 7, characterized in that: The driving part is a telescopic cylinder (8), the telescopic cylinder (8) is fixedly connected to the slide rail (7), and the piston rod of the telescopic cylinder (8) is fixedly connected to the electric hoist (3).
9. The tobacco shredder with automatically lifting push plate according to claim 8, characterized in that: It also comprises a longest chain detection part (9) and a shortest chain detection part (10), both of which are slot-type photoelectric switches, and both of which are fixedly connected to the shredder (1).
10. The tobacco shredder with automatically lifting push plate according to claim 9, characterized in that: It also includes a second alarm device, which includes a warning light and a buzzer. The second alarm device is fixedly connected to the shredder (1), and the longest chain detection part (9) and the shortest chain detection part (10) are both electrically connected to the second alarm device.