Purification structure for casting smoke exhaust in ferrochrome production
By designing a purification structure for casting and casting of ferrochrome alloy, and using various technical means to centrally process flue gas, the serious smoke pollution problem during alloy casting is solved, and effective smoke removal and environmental purification are achieved.
Patent Information
- Application Number
- CN202420266251.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-31
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-01-31
AI Technical Summary
The high-temperature smoke generated during alloy casting is difficult to be effectively captured by the existing locally sealed smoke collecting hood, resulting in serious smoke pollution and endangering workers' health and the environment.
A purification structure for casting smoke exhaust was designed in ferrochrome alloy production, including support seat, movable smoke hood, air pumping main pipe, cooling box, dust removal box and spraying components. Through various technical means such as pumping, cooling, and spraying , centrally process flue gas, reduce the diffusion speed of smoke and dust, and achieve effective capture.
It effectively avoids smoke and dust pollute production areas, improves workers' working environment, reduces harm to the surrounding environment, and realizes effective removal of smoke and dust and air purification.
Smart Images

Figure CN222489461U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of alloy production casting, in particular to a purification structure for exhausting smoke in ferrochrome alloy production casting. Background Art
[0002] Due to the high temperature of alloy casting smoke, the air pressure at the smoke source increases, causing the high-temperature smoke to quickly diffuse to the low-temperature and low-pressure area, causing uneven air pressure distribution, and the presence of unstable interfering airflow around, resulting in extremely fast diffusion of smoke, and the diffusion law is even less obvious, causing serious spillover of smoke in the local sealed space. The local sealed smoke hoods currently used by enterprises cannot effectively capture high-temperature smoke. Alloy casting smoke has the characteristics of large volume, high temperature, high smoke concentration, and small particle size, resulting in a harsh on-site working environment, which is prone to respiratory diseases, lung cancer, silicosis and other occupational diseases. At the same time, it also has a huge impact on the surrounding environment. For example, dust will reduce visibility, affect plant growth and traffic order, and the emission of harmful gases will cause photochemical pollution, acid rain and other environmental pollution, which will damage human health.
[0003] There is smoke pollution in the production area, and employees do not have a good working environment during production activities. Therefore, it is necessary to propose a purification structure for exhausting smoke in the casting of ferrochrome alloy production. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a purification structure for casting and exhausting smoke in ferrochrome production.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A purification structure for exhausting smoke during casting in ferrochrome alloy production comprises a supporting seat and a movable smoke hood, wherein the supporting seat is provided with a movable assembly for driving the movable smoke hood to move, an exhaust pipe is fixedly mounted on the top of the movable smoke hood, the exhaust pipe is connected to a plurality of exhaust pipes that penetrate into the movable smoke hood, a cooling box is fixedly mounted on the top of the supporting seat, the exhaust pipe is connected to the cooling box through a connecting pipe, a dust removal box is fixedly mounted on the top of the cooling box, a spray assembly is arranged above the supporting seat, an exhaust pipe is connected to the top of the dust removal box, and the other end of the exhaust pipe is connected to an exhaust fan.
[0007] Preferably, the spray assembly comprises a spray water tank fixedly mounted on the top of the support seat, a liquid pump is fixedly mounted on the top of the spray water tank, and the liquid pump is connected to a liquid pumping pipe penetrating to the bottom end of the spray water tank;
[0008] A spray main pipe is fixedly installed on the outer wall of the spray water tank, the liquid pump is connected to the spray main pipe through the spray water pipe, and the spray water pipe is connected to a plurality of spray heads, and the spray heads penetrate into the spray water tank;
[0009] It is used to cool down the flue gas entering the spray water tank. The liquid pump transports the liquid from the spray water tank to the spray main pipe through the liquid suction pipe and the spray water pipe, so that the liquid is sprayed out from the spray head. The liquid after spraying is in full contact with the flue gas, thereby cooling the flue gas.
[0010] Preferably, the top of the cooling box is connected to the connecting air pipe through the dust removal box, and a fixed inclined plate is fixedly installed in the cooling box, the fixed inclined plate is inclined downward toward the spray head, and the connecting pipe runs through the bottom of the fixed inclined plate;
[0011] It is used for preliminary treatment of flue gas. The flue gas enters the cooling box from the exhaust pipe and hits the fixed inclined plate first. The impact between the fixed inclined plate and the flue gas reduces the speed of the flue gas. At the same time, part of the dust in the flue gas falls into the bottom of the cooling box. The flue gas with reduced speed can fully contact with the water flow to treat the dust in the flue gas.
[0012] Preferably, the movable assembly comprises a fixed cavity in which the top end of the supporting seat is fixedly mounted, a threaded rod is rotatably mounted in the fixed cavity, and a plurality of limit rods are fixedly mounted in the fixed cavity;
[0013] A forward and reverse motor is fixedly installed at the top of the fixed cavity, the output shaft of the forward and reverse motor is coaxially fixedly connected with the threaded rod, a sliding block is threadedly sleeved on the threaded rod, the sliding block is slidably sleeved on the limit rod, and the end of the sliding block is fixedly connected to the movable smoke hood;
[0014] It is used to move the movable smoke hood. The forward and reverse motor drives the threaded rod to rotate, so that the sliding block moves up and down to facilitate the adjustment of the position of the movable eye mask.
[0015] The utility model has the following beneficial effects:
[0016] 1. By setting up movable smoke hoods, the smoke generated during the casting process of ferrochrome alloy production is centrally treated to avoid smoke and dust pollution in the production area and ensure that employees have a better working environment during production activities.
[0017] 2. By setting up a cooling box, the flue gas enters the cooling box from the exhaust pipe, and the flue gas first hits the fixed inclined plate. The impact between the fixed inclined plate and the flue gas reduces the speed of the flue gas, and at the same time, part of the dust in the flue gas falls into the bottom of the cooling box. The flue gas with reduced speed can fully contact with the water flow to process the dust in the flue gas. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of a purification structure for exhausting fume from casting in ferrochrome alloy production proposed by the utility model;
[0019] Figure 2 It is a schematic diagram of the cross-sectional structure of the movable smoke hood of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the active components of the utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the spray assembly of the utility model.
[0022] In the figure: 1. Support seat; 2. Movable smoke hood; 3. Movable assembly; 31. Fixed cavity; 32. Threaded rod; 33. Limit rod; 34. Forward and reverse motor; 35. Sliding block; 4. Exhaust main pipe; 5. Exhaust pipe; 6. Cooling box; 61. Connecting air pipe; 62. Fixed inclined plate; 7. Connecting pipe; 8. Dust removal box; 81. Exhaust pipe; 9. Spray assembly; 91. Spray water tank; 92. Liquid extraction pump; 93. Liquid extraction pipe; 94. Spray main pipe; 95. Spray water pipe; 96. Spray head. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0024] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0025] Reference Figure 1-4 A purification structure for exhausting smoke during casting of ferrochrome alloy production comprises a supporting seat 1 and a movable smoke hood 2. A movable assembly 3 for driving the movable smoke hood 2 to move is arranged on the supporting seat 1. An exhaust pipe 4 is fixedly installed on the top of the movable smoke hood 2. The exhaust pipe 4 is connected with a plurality of exhaust pipes 5 that penetrate into the movable smoke hood 2. A cooling box 6 is fixedly installed on the top of the supporting seat 1. The exhaust pipe 4 is connected with the cooling box 6 through a connecting pipe 7. A dust removal box 8 is fixedly installed on the top of the cooling box 6. A spray assembly 9 is arranged above the supporting seat 1. An air outlet pipe 81 is connected to the top of the dust removal box 8. The other end of the air outlet pipe 81 is connected with an exhaust fan.
[0026] The movable smoke hood 2 centrally processes the smoke generated during the casting process of ferrochrome alloy production to prevent smoke and dust from polluting the production area and ensure that employees have a better working environment during production activities.
[0027] The spray assembly 9 includes a spray water tank 91 fixedly mounted on the top of the support seat 1 , a liquid extraction pump 92 fixedly mounted on the top of the spray water tank 91 , and the liquid extraction pump 92 is connected to a liquid extraction pipe 93 penetrating to the bottom end of the spray water tank 91 .
[0028] A spray main pipe 94 is fixedly installed on the outer wall of the spray water tank 91 , and the liquid pump 92 is connected to the spray main pipe 94 through a spray water pipe 95 . The spray water pipe 95 is connected to a plurality of spray heads 96 , and the spray heads 96 penetrate into the spray water tank 91 .
[0029] The top of the cooling box 6 is connected to the connecting air pipe 61 through the dust removal box 8. A fixed inclined plate 62 is fixedly installed in the cooling box 6. The fixed inclined plate 62 is inclined downward toward the spray head 96, and the connecting pipe 7 passes through the bottom of the fixed inclined plate 62.
[0030] The movable assembly 3 comprises a fixed cavity 31 on which the top of the supporting seat 1 is fixedly mounted, a threaded rod 32 is rotatably mounted in the fixed cavity 31 , and a plurality of limit rods 33 are fixedly mounted in the fixed cavity 31 .
[0031] A forward and reverse motor 34 is fixedly installed at the top of the fixed cavity 31. The output shaft of the forward and reverse motor 34 is coaxially fixedly connected with the threaded rod 32. A sliding block 35 is threadedly sleeved on the threaded rod 32. The sliding block 35 is slidably sleeved on the limit rod 33. The end of the sliding block 35 is fixedly connected to the movable smoke hood 2.
[0032] In the utility model, after the device is moved to a suitable position, the forward and reverse motors 34 drive the threaded rod 32 to rotate, so that the sliding block 35 moves up and down to facilitate the adjustment of the position of the movable smoke hood 2. After the movable smoke hood 2 is moved to a suitable position, the external exhaust fan works, so that the smoke enters the cooling box 6 along the exhaust pipe 5, the exhaust main pipe 4 and the connecting air pipe 61. The smoke first hits the fixed inclined plate 62. The collision between the fixed inclined plate 62 and the smoke reduces the speed of the smoke. At the same time, a part of the dust in the smoke falls into the bottom end of the cooling box 6. The smoke with reduced speed can fully contact with the water flow to process the dust in the smoke. The liquid pump 92 transports the spray water tank 91 to the spray main pipe 94 through the liquid suction pipe 93 and the spray water pipe 95, so that the liquid is sprayed from the spray head 96. The liquid after spraying fully contacts with the smoke, and then the smoke is cooled. The smoke after cooling enters the dust removal box 8 through the connecting air pipe 61, and is discharged from the exhaust pipe 81 after the smoke is treated.
[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A purification structure for exhausting fume during casting of ferrochrome alloy production, comprising a support seat (1) and a movable fume hood (2), characterized in that: The support seat (1) is provided with a movable component (3) for driving the movable smoke hood (2) to move; an exhaust pipe (4) is fixedly mounted on the top of the movable smoke hood (2); the exhaust pipe (4) is connected to a plurality of exhaust pipes (5) that penetrate into the movable smoke hood (2); a cooling box (6) is fixedly mounted on the top of the support seat (1); the exhaust pipe (4) is connected to the cooling box (6) via a connecting pipe (7); a dust removal box (8) is fixedly mounted on the top of the cooling box (6); a spray component (9) is arranged above the support seat (1); the top of the dust removal box (8) is connected to an exhaust pipe (81); the other end of the exhaust pipe (81) is connected to an exhaust fan.
2. A purification structure for exhausting fumes during casting of ferrochrome alloy production according to claim 1, characterized in that: The spray assembly (9) comprises a spray water tank (91) fixedly mounted on the top of the support seat (1); a liquid extraction pump (92) is fixedly mounted on the top of the spray water tank (91); the liquid extraction pump (92) is connected to a liquid extraction pipe (93) that runs through the bottom end of the spray water tank (91).
3. A purification structure for exhausting fumes during casting of ferrochrome alloy production according to claim 2, characterized in that: A spray main pipe (94) is fixedly mounted on the outer wall of the spray water tank (91); the liquid pump (92) is connected to the spray main pipe (94) through a spray water pipe (95); the spray water pipe (95) is connected to a plurality of spray heads (96); and the spray heads (96) penetrate into the spray water tank (91).
4. The purification structure for exhausting fumes during casting of ferrochrome alloy production according to claim 1, characterized in that: The top of the cooling box (6) is connected to the connecting air pipe (61) through the dust removal box (8), and a fixed inclined plate (62) is fixedly installed in the cooling box (6). The fixed inclined plate (62) is inclined downward toward the spray head (96), and the connecting pipe (7) passes through to the bottom of the fixed inclined plate (62).
5. The purification structure for exhausting fumes during casting of ferrochrome alloy production according to claim 1, characterized in that: The movable component (3) comprises a fixed cavity (31) on which the top of the supporting seat (1) is fixedly mounted, a threaded rod (32) is rotatably mounted in the fixed cavity (31), and a plurality of limit rods (33) are fixedly mounted in the fixed cavity (31).
6. A purification structure for exhausting fumes during casting of ferrochrome alloy production according to claim 5, characterized in that: A forward and reverse motor (34) is fixedly mounted on the top of the fixed cavity (31); an output shaft of the forward and reverse motor (34) is coaxially fixedly connected to a threaded rod (32); a sliding block (35) is threadedly sleeved on the threaded rod (32); the sliding block (35) is slidably sleeved on a limiting rod (33); and a distal end of the sliding block (35) is fixedly connected to the movable smoke hood (2).