Hydraulic machine for part forging

By designing a protective mechanism in the hydraulic press, the protective mechanism consists of protective doors, fixed blocks, connecting rods, etc., the damage caused by splashing parts of the parts during the hydraulic press forging process is solved, and the safety protection of the operator is achieved.

CN222491971UActive Publication Date: 2025-02-18镇江领驭立方智能装备有限公司
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Patent Information

Application Number
CN202421055671.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-02-18
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

During the forging process of the hydraulic press, metal debris will be generated on the surface of the parts and splash, which can easily cause damage to the operator's face.

Method used

A hydraulic press including a protective mechanism is designed. The protective mechanism consists of a protective door, a fixed block, a connecting rod, a rotating rod, an elastic groove, a slider, a slider, a spring, a rotating block and a support rod. The protective door is always in the forging process. Protect the front of the staff and automatically reset after the forging is completed.

Benefits of technology

It effectively prevents metal debris from splashing on the surface of the part when the hammer head hits the part, causing damage to the staff's face, ensuring the safety of the staff's operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The hydraulic machine for part forging comprises a base, supporting columns are symmetrically and fixedly connected to the two sides of the top of the base, bearing plates are fixedly connected to the outer sides of the supporting columns, a top plate is fixedly connected to the tops of the supporting columns, sliding blocks are slidably connected to the outer sides of two sliding rods, and the top plate is fixedly connected to the outer sides of the two sliding rods. The outer sides of the two sliding rods are both sleeved with springs, the tops of the two sliding blocks are both fixedly connected with rotating blocks, the interiors of the two rotating blocks are both rotationally connected with supporting rods, and the other ends of the two supporting rods are rotationally connected with the two rotating rods correspondingly. According to the hydraulic machine for part forging, through the arrangement of the protection mechanism, the situation that metal chippings generated on the surface of a part splash and hurt the face of a worker when the part is hammered by the hammer head can be prevented, the operation safety of the worker is guaranteed, the structure is simple, and practicability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of hydraulic presses, in particular to a hydraulic press for forging parts. Background Art

[0002] A hydraulic press is a machine that uses liquid as the working medium and is made according to Pascal's principle to transfer energy to achieve various processes. A hydraulic press generally consists of three parts: the machine (host), the power system, and the hydraulic control system. Hydraulic presses are classified into valve hydraulic presses, liquid hydraulic presses, and engineering hydraulic presses.

[0003] After searching, a hydraulic press for steel forging (authorization announcement number: CN 217095500U) "comprises a base and a hydraulic device at the upper end of the base, and also includes: a circular groove, arranged at the upper end of the base, wherein a rotating platform is sleeved in the circular groove, and a device groove is provided at the inner bottom of the circular groove; a driving motor, fixedly mounted at the lower end of the base, wherein the output shaft of the driving motor is connected to the rotating platform through a meshing assembly; a lifting assembly, arranged at the lower end of the base and connected to the rotating platform; the utility model will not cause the transmission assembly to be damaged by impact force, thereby ensuring its working stability and service life, and can also prevent the debris generated by forging from affecting the rotation of the rotating platform."

[0004] Based on the above-mentioned related technologies, the applicant believes that the above-mentioned technologies lack a protective mechanism. When the hydraulic press is forging parts, the hydraulic press will drive the hammer to forge and hammer the parts. During the hammering process, metal debris may be generated on the surface of the parts and splash out, which may easily cause damage to the operator's face. In response to the above problems, we have launched a hydraulic press for forging parts. Utility Model Content

[0005] The utility model discloses a hydraulic press for forging parts, aiming to solve the technical problem that metal scraps are generated on the surface of parts and splash out, which easily causes damage to the face of operators.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A hydraulic press for forging parts, comprising a base, support columns are symmetrically fixedly connected to both sides of the top of the base, a support plate is fixedly connected to the outside of the support columns, a top plate is fixedly connected to the top of the support columns, a No. 1 cylinder is fixedly connected to the top of the support plate, the output end of the No. 1 cylinder extends to the bottom of the support plate and is fixedly connected to a pressing plate, a protective mechanism is provided on the outside of the top plate, a positioning assembly is provided on the top of the base, the protective mechanism and the positioning assembly are used in conjunction with each other, the protective mechanism comprises a protective door, the protective door is rotatably connected to the front of the top plate, and the top of the protective door is symmetrical A fixed block is fixedly connected, a connecting rod is rotatably connected between the two fixed blocks, the connecting rod is symmetrically rotatably connected to a rotating rod on the outside, the bottom of the two rotating rods are fixedly connected to the top of the protective door, the top of the top plate is symmetrically provided with elastic grooves, the inside of the two elastic grooves are fixedly connected with sliding rods, the outsides of the two sliding rods are slidably connected with sliders, the outsides of the two sliding rods are sleeved with springs, the tops of the two sliders are fixedly connected with rotating blocks, the insides of the two rotating blocks are rotatably connected with support rods, and the other ends of the two support rods are rotatably connected to the two rotating rods respectively.

[0008] In a preferred embodiment, the positioning assembly includes a transverse roller, which is symmetrically fixedly connected to the top of the base, a longitudinal roller is fixedly connected to one side of the top of the base, a No. 2 cylinder is fixedly connected to the other side of the top of the base, the output end of the No. 2 cylinder is fixedly connected to a mounting plate, and an oblique roller is symmetrically fixedly connected to the outer side of the mounting plate.

[0009] In a preferred solution, an observation window is provided on the front side of the protective door.

[0010] In a preferred solution, the observation window is made of transparent acrylic material.

[0011] In a preferred solution, a handle is fixedly connected to the front side of the protective door.

[0012] In a preferred solution, the size of the sliding block matches the size of the elastic groove.

[0013] In a preferred solution, a controller is fixedly connected to the outer side of the base, and both the No. 1 cylinder and the No. 2 cylinder are electrically connected to the controller.

[0014] The hydraulic press for forging parts provided by the utility model has the following advantages:

[0015] Firstly, the protective mechanism can prevent metal debris from splashing on the surface of the parts when the hammer hits the parts, thereby preventing the workers from getting hurt in the face. This ensures the workers' operating safety, has a simple structure and is highly practical.

[0016] Secondly, through the positioning assembly, the parts are stably fixed on the top of the base under the clamping of the transverse roller, the longitudinal roller and the oblique roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The utility model is a three-dimensional schematic diagram of a hydraulic press for forging parts.

[0018] Figure 2 The utility model is a three-dimensional schematic diagram of a protective mechanism of a hydraulic press for parts forging.

[0019] Figure 3 The utility model is a three-dimensional schematic diagram of a positioning assembly of a hydraulic press for forging parts.

[0020] Figure 4 A hydraulic press for forging parts proposed by the utility model Figure 2 Schematic diagram after enlargement of point A.

[0021] In the attached drawings: 1. base; 2. support column; 3. support plate; 4. top plate; 5. No. 1 cylinder; 6. pressing plate; 7. protection mechanism; 701. fixed block; 702. connecting rod; 703. rotating rod; 704. protection door; 705. elastic groove; 706. sliding rod; 707. sliding block; 708. spring; 709. rotating block; 710. support rod; 8. horizontal roller; 9. longitudinal roller; 10. No. 2 cylinder; 11. mounting plate; 12. inclined roller; 13. observation window; 14. handle; 15. controller. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application usually described and marked in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the present application.

[0023] Reference Figure 1 - Figure 4A hydraulic press for forging parts comprises a base 1, support columns 2 are symmetrically fixedly connected to the top of the base 1 on both sides, a support plate 3 is fixedly connected to the outside of the support column 2, a top plate 4 is fixedly connected to the top of the support column 2, a No. 1 cylinder 5 is fixedly connected to the top of the support plate 3, the output end of the No. 1 cylinder 5 extends to the bottom of the support plate 3 and is fixedly connected to a pressing plate 6, a protective mechanism 7 is provided on the outside of the top plate 4, a positioning assembly is provided on the top of the base 1, the protective mechanism 7 and the positioning assembly cooperate with each other, the protective mechanism 7 comprises a protective door 704, the protective door 704 is rotatably connected to the front of the top plate 4, the top of the protective door 704 is symmetrically fixedly connected to a fixed block 701, and two fixed blocks 701 are fixedly connected to the top of the protective door 704. 01 is rotatably connected with a connecting rod 702, and the connecting rod 702 is symmetrically rotatably connected with a rotating rod 703 on the outside, the bottom of the two rotating rods 703 is fixedly connected to the top of the protective door 704, and the top of the top plate 4 is symmetrically provided with elastic grooves 705, the insides of the two elastic grooves 705 are fixedly connected with sliding rods 706, the outsides of the two sliding rods 706 are slidably connected with sliders 707, the outsides of the two sliding rods 706 are sleeved with springs 708, the tops of the two sliders 707 are fixedly connected with rotating blocks 709, the insides of the two rotating blocks 709 are rotatably connected with support rods 710, and the other ends of the two support rods 710 are rotatably connected to the two rotating rods 703 respectively.

[0024] In the above technical solution, considering the problem that metal debris is generated on the surface of the parts and splashes out, which is easy to cause damage to the operator's face, in order to solve this problem, the specific operations are as follows:

[0025] Reference Figure 1 - Figure 4 In a preferred embodiment, during the forging process, the protective door 704 always protects the front of the staff to prevent the parts debris from splashing onto the staff. After the forging is completed, the staff holds the handle 14 with their hands and pulls the protective door 704 upwards. The protective door 704 drives the support rod 710 to rotate inside the rotating rod 703, and then the support rod 710 drives the slider 707 to slide outside the slide rod 706, so that the protective door 704 starts to rotate around the top plate 4. After rotating to a suitable position, the staff removes the parts, and the protective door 704 is reset under the tension of the spring 708. The protective mechanism 7 can prevent the metal debris from splashing on the surface of the parts when the hammer hits the parts, which may cause damage to the staff's face, thereby ensuring the safety of the staff's operation, and the structure is simple and practical.

[0026] Reference Figure 1 - Figure 4In a preferred embodiment, the positioning assembly includes a transverse roller 8, which is symmetrically fixedly connected to the top of the base 1, a longitudinal roller 9 is fixedly connected to one side of the top of the base 1, a No. 2 cylinder 10 is fixedly connected to the other side of the top of the base 1, and a mounting plate 11 is fixedly connected to the output end of the No. 2 cylinder 10, and an oblique roller 12 is symmetrically fixedly connected to the outer side of the mounting plate 11. The part to be forged is placed on the top of the base 1, and then the No. 2 cylinder 10 is started. The output end of the No. 2 cylinder 10 drives the two oblique rollers 12 to move in the direction close to the part. Under the clamping of the transverse roller 8, the longitudinal roller 9 and the oblique roller 12, the part is stably fixed on the top of the base 1.

[0027] Reference Figure 1 - Figure 4 In a preferred embodiment, an observation window 13 is provided on the front of the protective door 704. The observation window 13 is made of a transparent acrylic material. A handle 14 is fixedly connected to the front of the protective door 704. The size of the slider 707 is consistent with the size of the elastic groove 705. A controller 15 is fixedly connected to the outside of the base 1, and the No. 1 cylinder 5 and the No. 2 cylinder 10 are both electrically connected to the controller 15. The controller 15 is provided to facilitate the staff to control the opening and closing of the No. 1 cylinder 5 and the No. 2 cylinder 10, and the operation is simpler.

[0028] Working principle: In actual use, the staff first places the part to be forged on the top of the base 1, and then starts the No. 2 cylinder 10. The output end of the No. 2 cylinder 10 drives the two inclined rollers 12 to move towards the part. Under the clamping of the horizontal roller 8, the longitudinal roller 9 and the inclined roller 12, the part is stably fixed on the top of the base 1. Then start the No. 1 cylinder 5. The output end of the No. 1 cylinder 5 drives the pressing plate 6 to start forging the part. During the forging process, the protective door 704 always protects the front of the staff to prevent the part debris from splashing onto the staff. After the forging is completed, the staff holds the handle 14 with his hand and pulls up the protective door 704, and the protective door 704 drives the support rod 710 to rotate inside the rotating rod 703, and then the support rod 710 drives the slider 707 to slide on the outside of the slide rod 706, so that the protective door 704 starts to rotate around the top plate 4. When it rotates to the appropriate position, the staff removes the part, and under the tension of the spring 708, the protective door 704 is reset. At this point, the staff has completed the protection work of the staff during the forging process of the parts and the positioning and fixing of the parts.

[0029] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this. The replacement can be a replacement of part of the structure, device, method step, or a complete technical solution. Equivalent replacement or change based on the technical solution of the utility model and its utility model concept should be included in the protection scope of the utility model.

Claims

1. A hydraulic press for forging parts, comprising a base (1), characterized in that: The top of the base (1) is symmetrically fixedly connected with support columns (2) on both sides, the outer side of the support column (2) is fixedly connected with a support plate (3), the top of the support column (2) is fixedly connected with a top plate (4), the top of the support plate (3) is fixedly connected with a No. 1 cylinder (5), the output end of the No. 1 cylinder (5) extends to the bottom of the support plate (3) and is fixedly connected with a pressing plate (6), a protective mechanism (7) is provided on the outer side of the top plate (4), and a positioning assembly is provided on the top of the base (1), and the protective mechanism (7) and the positioning assembly are used in conjunction with each other; The protection mechanism (7) comprises a protection door (704), wherein the protection door (704) is rotatably connected to the front side of the top plate (4), a fixing block (701) is symmetrically fixedly connected to the top of the protection door (704), a connecting rod (702) is rotatably connected between two fixing blocks (701), the connecting rod (702) is symmetrically rotatably connected to a rotating rod (703) on the outside, the bottoms of the two rotating rods (703) are fixedly connected to the top of the protection door (704), and elastic grooves are symmetrically provided on the top of the top plate (4). (705), the interior of the two elastic grooves (705) are fixedly connected with a sliding rod (706), the outer sides of the two sliding rods (706) are slidably connected with a slider (707), the outer sides of the two sliding rods (706) are sleeved with a spring (708), the tops of the two sliders (707) are fixedly connected with a rotating block (709), the interiors of the two rotating blocks (709) are rotatably connected with a support rod (710), and the other ends of the two support rods (710) are rotatably connected to the two rotating rods (703) respectively.

2. A hydraulic press for forging parts according to claim 1, characterized in that: The positioning assembly comprises a transverse roller (8), wherein the transverse roller (8) is symmetrically fixedly connected to the top of the base (1), a longitudinal roller (9) is fixedly connected to one side of the top of the base (1), a No. 2 cylinder (10) is fixedly connected to the other side of the top of the base (1), an output end of the No. 2 cylinder (10) is fixedly connected to a mounting plate (11), and an oblique roller (12) is symmetrically fixedly connected to the outer side of the mounting plate (11).

3. A hydraulic press for forging parts according to claim 1, characterized in that: The front side of the protective door (704) is provided with an observation window (13).

4. A hydraulic press for forging parts according to claim 3, characterized in that: The observation window (13) is made of transparent acrylic material.

5. A hydraulic press for forging parts according to claim 1, characterized in that: A handle (14) is fixedly connected to the front side of the protective door (704).

6. A hydraulic press for forging parts according to claim 1, characterized in that: The size of the sliding block (707) matches the size of the elastic groove (705).

7. A hydraulic press for forging parts according to claim 1, characterized in that: A controller (15) is fixedly connected to the outer side of the base (1), and both the No. 1 cylinder (5) and the No. 2 cylinder (10) are electrically connected to the controller (15).

Citation Information

Patent Citations

  • Hydraulic machine for steel forging

    CN217095500U