Welding head device of automatic soldering machine

By designing a heating box and conveying assembly in a solder machine, solid tin is melted into liquid tin and guided to the soldering point, the loss problem caused by tin liquid drop is solved, and efficient use of tin is achieved and the welding effect is improved.

CN222492521UActive Publication Date: 2025-02-18SHENZHEN JIECHUANG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202420742748.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-02-18
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

When the existing soldering machine solder head device is soldered, the tin liquid is likely to fall off, resulting in excessive loss of tin.

Method used

An automatic soldering machine welding head device is designed, and solid tin is melted into liquid tin using a heating box, and the liquid tin is guided to the welding point through the conveying component and the infusion mechanism to reduce the area where the tin liquid contacts the air.

Benefits of technology

By melting solid tin into liquid tin for welding, the loss of tin is reduced, the utilization rate of tin is improved, and the welding effect is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222492521U_ABST
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Abstract

The utility model relates to a welding head device of an automatic soldering machine, which belongs to the field of soldering machines, and comprises a heating box, a welding head and a welding head, the heating pipe is arranged in the heating cabin; the output assembly is arranged on the heating box; the two ends of the conveying assembly communicate with the lower end of the heating box and the lower end of the output assembly correspondingly. The output assembly comprises an outer metal pipe arranged on the side face of the heating box and an inner metal pipe arranged in the outer metal pipe. One end of the conveying assembly communicates with the lower end of the outer metal pipe. During welding, the tin utilization rate is high, and the tin loss is reduced.
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Description

Technical Field

[0001] The utility model relates to the field of soldering machines, in particular to a welding head device of an automatic soldering machine. Background Art

[0002] Automatic soldering machine is an automated device that uses automated structure to replace manual welding. It has a broad application prospect and is mainly used in the production of automotive parts and the welding of internal circuit board components such as display screens, motors, lamps, mobile phones, printers, circuit boards, and instruments.

[0003] Chinese patent publication number CN210281018U discloses a welding head device for a soldering machine, comprising a welding head, a tin wire positioning tube and a mounting frame, wherein the welding head is arranged on the mounting frame, a movable frame is arranged between the welding head and the mounting frame, the movable frame and the mounting frame are vertically movable and slidably matched, and the welding head and the tin wire positioning tube are directly or indirectly arranged on the movable frame. The welding head device of the soldering machine of the utility model can play a vertical guiding role when the welding head rebounds, the soldering point does not deviate, and the precision of the soldering is improved.

[0004] However, when the above device is soldering tin, since the soldering head directly contacts the soldering point outside to perform soldering, a part of the tin liquid falls to the ground, resulting in excessive loss of tin. Utility Model Content

[0005] The utility model aims to solve the problems existing in the background technology and proposes an automatic soldering machine welding head device which has high utilization rate of tin and reduces tin loss during welding.

[0006] The technical solution of the utility model is: an automatic soldering machine welding head device, comprising:

[0007] A heating box, which is provided with a heating chamber and a placing chamber;

[0008] A heating pipe is arranged in the heating cabin;

[0009] An output assembly is arranged on the side of the heating box;

[0010] The two ends of the conveying assembly are respectively connected to the lower end of the heating box and the lower end of the output assembly. The output assembly includes an outer metal tube arranged on the side of the heating box and an inner metal tube arranged inside the outer metal tube; one end of the conveying assembly is connected to the lower end of the outer metal tube.

[0011] Preferably, an inner tube opening is arranged inside the inner metal tube; and an outer tube opening is arranged between the outer metal tube and the inner metal tube.

[0012] Preferably, the conveying assembly includes a first conveying pipe having one end connected to the lower end of the heating box, a connecting block having one end connected to the other end of the first conveying pipe, and a second conveying pipe having two ends respectively connected to the other end of the connecting block and the lower end of the outer metal pipe.

[0013] Preferably, an infusion mechanism is rotatably arranged on the connecting block; the infusion mechanism includes a driving motor arranged on the connecting block, a driving gear rotatably arranged in the connecting block and connected to the output end of the driving motor, and a driven gear rotatably arranged in the connecting block and meshingly connected to the driving gear.

[0014] Preferably, a sealing cover is provided on the heating box; the sealing cover is threadedly connected to the heating box.

[0015] Preferably, a hand wheel is provided at the upper end of the blocking cover.

[0016] Compared with the prior art, the utility model has the following beneficial technical effects:

[0017] 1. Use less tin, by melting solid tin into liquid tin for welding, instead of directly contacting the solder joints with solid tin for welding, reducing the loss of tin.

[0018] 2. Less heating energy consumption. By heating the solid tin in the heating box, the solid tin can fully utilize the heat instead of heating the tin outside, thereby improving the utilization rate of heat.

[0019] 3. Liquid tin has a smaller area exposed to air. Solid tin is liquefied into liquid tin in a heating box. Liquid tin contacts the pad from the inner tube mouth. The area contacting the air is the diameter of the inner tube mouth, thereby reducing the volume of liquid tin contacting the air and achieving better welding effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of an embodiment of the utility model;

[0021] Figure 2 It is a structural cross-sectional view of an embodiment of the utility model;

[0022] Figure 3 for Figure 2 A schematic diagram of the local enlarged structure at point A in the middle;

[0023] Figure 4 for Figure 2 Schematic diagram of the local enlarged structure at point B in the middle.

[0024] Figure numerals: 1. heating box; 2. heating tube; 3. storage compartment; 4. blocking cover; 5. first delivery tube; 6. connecting block; 7. second delivery tube; 8. infusion mechanism; 801. driving motor; 802. driving gear; 803. driven gear; 9. outer metal tube; 10. inner metal tube; 11. outer tube opening; 12. inner tube opening. DETAILED DESCRIPTION

[0025] Embodiment 1

[0026] like Figure 1-Figure 4 As shown, the present invention provides an automatic soldering machine welding head device, comprising a heating box 1, a heating tube 2, an output assembly and a conveying assembly; the heating box 1 is provided with a heating chamber and a placement chamber 3; the heating tube 2 is provided in the heating chamber; the output assembly is provided on the side of the heating box 1; the two ends of the conveying assembly are respectively connected with the lower end of the heating box 1 and the lower end of the output assembly. The output assembly comprises an outer metal tube 9 provided on the side of the heating box 1, and an inner metal tube 10 provided in the outer metal tube 9; one end of the conveying assembly is connected with the lower end of the outer metal tube 9.

[0027] An inner tube opening 12 is provided in the inner metal tube 10; an outer tube opening 11 is provided between the outer metal tube 9 and the inner metal tube 10. The conveying assembly includes a first conveying tube 5 having one end connected to the lower end of the heating box 1, a connecting block 6 having one end connected to the other end of the first conveying tube 5, and a second conveying tube 7 having two ends connected to the other end of the connecting block 6 and the lower end of the outer metal tube 9, respectively. A plugging cover 4 is provided on the heating box 1; the plugging cover 4 is threadedly connected to the heating box 1. A hand wheel is provided at the upper end of the plugging cover 4.

[0028] When the present embodiment is working, firstly, the blocking cover 4 is held and rotated to open the heating box 1, and then the tin bar is placed in the placement chamber 3 in the heating box 1. After the placement is completed, the blocking cover 4 is placed on the heating box 1, the heating box 1 is closed, and then the heating tube 2 is connected to the power supply, the heating tube 2 is energized and emits heat, so that the tin bar melts from a solid into a liquid, and the tin liquid flows from the heating box 1 to the first conveying pipe 5, and then passes through the connecting block 6 to the second conveying pipe 7, and then flows from the second conveying pipe 7 to the inner pipe mouth 12, and finally reaches the welding pad, wherein the infusion mechanism 8 drives the liquid tin to move and gush upward to form a wave crest to act on the welding pad to be welded, and when the gushing tin flows downward, the overflowing tin liquid is recovered by the outer pipe mouth 11 formed between the outer metal tube 9 and the inner metal tube 10 to prevent the overflowing tin liquid from flowing to the outside; the hand wheel on the blocking cover 4 is convenient for the staff to remove the blocking cover 4 from the heating box 1.

[0029] By melting solid tin into liquid tin in the heating box 1 and then welding, instead of directly contacting the solder joint for welding, the loss of tin is reduced. By heating the solid tin in the heating box 1, the solid tin can fully utilize the heat, instead of heating the tin in the outside, so as to improve the utilization rate of heat. The solid tin is liquefied into tin liquid in the heating box 1, and the liquid tin contacts the solder pad from the inner tube mouth 12, and the area contacting the air is the diameter of the inner tube mouth 12, thereby reducing the volume of the liquid tin contacting the air, so that the welding effect is better. The first conveying pipe 5 and the second conveying pipe 7 are both provided with heating elements inside, so that the tin liquid can always exist in a liquid state during the conveying process, so that the conveying work can be carried out normally, and the solidification of the tin liquid is prevented from hindering the conveying; because the connecting block 6 is close to the first conveying pipe 5 and the second conveying pipe 7, the heating elements in the first conveying pipe 5 and the first conveying pipe 7 heat the tin liquid in the connecting block 6 when heating the tin liquid, so that the conveying can be carried out normally.

[0030] Embodiment 2

[0031] like Figure 1-Figure 4 As shown, the present invention proposes an automatic soldering machine welding head device. Compared with the first embodiment, the connecting block 6 in this embodiment is rotatably provided with an infusion mechanism 8; the infusion mechanism 8 includes a driving motor 801 arranged on the connecting block 6, a driving gear 802 rotatably arranged in the connecting block 6 and connected to the output end of the driving motor 801, and a driven gear 803 rotatably arranged in the connecting block 6 and meshingly connected to the driving gear 802.

[0032] In this embodiment, when conveying molten tin, the driving motor 801 is started, the driving motor 801 drives the driving gear 802 to rotate, and the driving gear 802 drives the driven gear 803 to rotate. When the driving gear 802 and the driven gear 803 are meshed at one end close to the first conveying tube 5, the molten tin in the first conveying tube 5 is stored, and when the end close to the second conveying tube 7 is disengaged, the molten tin is conveyed to the second conveying tube 7, so that the molten tin is conveyed from the first conveying tube 5 to the second conveying tube 7; by adjusting the rotation speed of the driving motor 801, the conveying speed of the molten tin can be adjusted, so as to obtain a better welding effect.

[0033] The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A welding head device for an automatic soldering machine, characterized in that: include: A heating box (1) is provided with a heating chamber and a storage chamber (3); A heating pipe (2) is arranged in the heating chamber; An output component is arranged on a side of the heating box (1); The conveying component has two ends respectively connected to the lower end of the heating box (1) and the lower end of the output component; the output component comprises an outer metal tube (9) arranged on the side of the heating box (1), and an inner metal tube (10) arranged inside the outer metal tube (9); one end of the conveying component is connected to the lower end of the outer metal tube (9).

2. The welding head device of an automatic soldering machine according to claim 1, characterized in that: An inner pipe opening (12) is arranged inside the inner metal pipe (10); an outer pipe opening (11) is arranged between the outer metal pipe (9) and the inner metal pipe (10).

3. The welding head device of an automatic soldering machine according to claim 2, characterized in that: The conveying assembly comprises a first conveying pipe (5) having one end connected to the lower end of the heating box (1), a connecting block (6) having one end connected to the other end of the first conveying pipe (5), and a second conveying pipe (7) having two ends connected to the other end of the connecting block (6) and the lower end of the outer metal pipe (9), respectively.

4. The welding head device of an automatic soldering machine according to claim 3, characterized in that: An infusion mechanism (8) is rotatably disposed on the connecting block (6); the infusion mechanism (8) comprises a driving motor (801) disposed on the connecting block (6), a driving gear (802) rotatably disposed in the connecting block (6) and connected to the output end of the driving motor (801), and a driven gear (803) rotatably disposed in the connecting block (6) and meshingly connected to the driving gear (802).

5. The welding head device of an automatic soldering machine according to claim 1, characterized in that: A sealing cover (4) is provided on the heating box (1); the sealing cover (4) is threadedly connected to the heating box (1).

6. The welding head device of an automatic soldering machine according to claim 5, characterized in that: A hand wheel is arranged at the upper end of the blocking cover (4).

Citation Information

Patent Citations

  • Welding head device of soldering machine

    CN210281018U