Spherical crown lining plate device
By designing a pressurized tool with multiple connecting blocks and hoisting belts, the problems of many types of pressurized tooling, cumbersome replacement and uneven pressure in the prior art are solved, and the cladding plate and the ball crown lining plate are realized. Evenly and tightly paste and uniformly apply stress, reducing processing costs.
Patent Information
- Application Number
- CN202420898982.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-04-28
AI Technical Summary
In the prior art, there are many types of pressurized tooling, cumbersome replacement, and uneven pressure, which leads to inability to fit closely when the cladding plate is combined with the crown, and there is a situation of internal disengagement, resulting in uneven force on the cladding plate.
A ball crown lining device is designed, adopting pressurized tooling, in which at least six connecting blocks are arranged at the bottom circumference of the side wall of the pressurized column, each connecting block is hinged with a support rod, and a lifting belt is connected between the support rods. The lifting belt applies pressure through the cladding plate to ensure that the cladding plate is consistent with the curve of the crown lining plate.
Through this device, a flexible and uniform pressure is applied to the cladding plate, so that the cladding plate and the crown lining plate are better bonded, reducing the number of pressurized workpieces, reducing the cost of processing workpieces, and ensuring the cladding The uniform stress of the plate.
Smart Images

Figure CN222492708U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of bridge support installation, in particular to a spherical cap lining device. Background Art
[0002] As an important component in the field of bridges and buildings, the spherical bearing plays the role of supporting the load of the superstructure on the one hand, and sensitively transmitting the load and deformation of the superstructure to the lower structure on the other hand. The spherical bearing usually includes an upper bearing plate connected to the superstructure, a lower bearing plate connected to the lower structure, and a spherical cap located between the upper and lower bearing plates. The spherical cap, as the main component for transmitting the load and deformation of the superstructure and the lower structure, needs to have higher wear resistance, smaller roughness and friction coefficient. In order to enable the spherical surface of the spherical cap to sensitively transmit the load and deformation of the superstructure, and at the same time have better wear resistance during the friction with the bottom surface of the upper bearing plate, three methods are generally used: welding a cladding plate on the spherical surface of the spherical cap, plating a nickel-phosphorus alloy layer on the spherical surface of the spherical cap, or using an aluminum alloy spherical cap.
[0003] Among them, the cladding plate in the method of welding the cladding plate on the spherical surface of the spherical crown needs to be pressed into a spherical shape that matches the spherical crown first, and then the pressed cladding plate is welded to the spherical crown. However, there is a requirement for the arc tolerance for the welding of the two, so as to ensure that there is a certain spherical fit between the two, so that the cladding plate can be more evenly stressed. Theoretically speaking, the cladding plate should be consistent with the curvature of the adapted spherical crown during pressing, but the curvature of the cladding plate is difficult to control, and there is usually a large tolerance, so that a certain spherical fit cannot be achieved during welding, so it is necessary to use a tooling with the same arc as the spherical crown to pressurize the cladding plate placed on the spherical crown before welding.
[0004] However, the variety of ball crown products requires different tooling for pressurization. In addition, the existing tooling is generally made of steel. During the pressurization process, the contact between the steel and the covering plate is a hard contact between steel and steel, without elasticity. Therefore, the covering plate cannot fit tightly with the ball crown and the interior is hollow, which ultimately leads to uneven force on the covering plate. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the above-mentioned shortcomings and deficiencies of the prior art, the utility model provides a spherical crown lining device, thereby solving the technical problem that there are many types of pressurizing tooling, the replacement is cumbersome, and the pressure of the pressurizing tooling is uneven, which makes it impossible for the covering plate to fit tightly and become hollow inside during the process of combining with the spherical crown, thereby causing uneven force on the covering plate.
[0007] (II) Technical solution
[0008] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the utility model include:
[0009] An embodiment of the utility model provides a spherical crown lining device, including a spherical crown lining assembly, the spherical crown lining assembly includes a covering plate and a spherical crown lining, the covering plate is placed on the upper surface of the spherical crown lining, and also includes a pressurizing tool, the pressurizing tool is located above the covering plate; the pressurizing tool includes a pressurizing column, at least six connecting blocks are arranged on the bottom circumference of the side wall of the pressurizing column, and the number of the connecting blocks is an even number, each connecting block is hinged with a support rod, a lifting belt is connected between each two opposing support rods, and each lifting belt passes through the top of the covering plate to apply pressure to the covering plate.
[0010] Furthermore, a driver is connected to the top of the pressurizing column, and the driver drives the pressurizing column to move up and down.
[0011] Furthermore, it also includes a workbench, the upper wall of the workbench is provided with a protrusion, the lower wall of the spherical crown lining is provided with a groove, the protrusion is adapted to the groove, and when the spherical crown lining is placed on the workbench, the protrusion and the groove are engaged to limit the spherical crown lining laterally.
[0012] Furthermore, the length of the lifting belt is less than the length between the end points of the two connected support rods when they are collinear.
[0013] Furthermore, the cladding plate is welded to the upper surface of the spherical crown lining plate, and the weld height between the cladding plate and the spherical crown lining plate is in the range of 1-3 mm.
[0014] Furthermore, the material of the cladding plate is stainless steel.
[0015] Furthermore, the ball crown lining is made of cast steel or forged steel.
[0016] Furthermore, the thickness of the cladding plate ranges from 1 to 3 mm.
[0017] Further, the connection blocks are evenly distributed on the circumference of the pressurizing column and the extension direction of the connection blocks away from the pressurizing column forms an acute angle with the vertical downward direction.
[0018] (III) Beneficial effects
[0019] The beneficial effects of the utility model are:
[0020] The utility model provides a ball cap lining device, because the pressurizing tooling includes a pressurizing column, at least six connecting blocks are arranged on the bottom circumference of the side wall of the pressurizing column, and the number of the connecting blocks is an even number, each connecting block is hinged with a support rod, so that the support rod can be freely opened and closed, and a lifting belt is connected between two opposite support rods, and the lifting belt applies pressure to the covering plate. When the connecting block is under pressure, the curvature of the lifting belt will change with the curvature of the covering plate, and the covering plate will be evenly stressed while applying pressure.
[0021] Compared with the prior art, the high adaptability of the lifting belt makes the utility model universal, reduces the number of pressurizing tools and thus reduces the cost of processing tools, and can apply flexible and uniform pressure to the covering plate, so that the covering plate and the ball crown lining plate can fit better.
[0022] In addition, the utility model can also be applied to any other occasions where uniform pressure needs to be applied to the ball segment. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of the ball cap lining device;
[0024] Figure 2 It is a schematic cross-sectional view of the position structure of the pressurizing tooling, ball crown liner assembly and workbench.
[0025] [Description of Reference Numerals]
[0026] 1: Ball crown lining assembly; 11: Covering plate; 12: Ball crown lining;
[0027] 2: pressurized tooling; 21: pressurized column; 22: connecting block; 23: support rod; 24: lifting belt;
[0028] 3: Driver;
[0029] 4: workbench; 41: protrusion. DETAILED DESCRIPTION
[0030] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation modes in conjunction with the accompanying drawings.
[0031] like Figure 1-2 As shown, the utility model provides a spherical crown lining device, including a spherical crown lining assembly 1, a pressurizing tool 2 and a workbench 4. When working, the spherical crown lining assembly 1 is placed on the workbench 4, and the pressurizing tool 2 applies pressure to the spherical crown lining assembly 1 above the spherical crown lining assembly 1. The spherical crown lining assembly 1 includes a covering plate 11 and a spherical crown lining plate 12, and the covering plate 11 is placed on the upper surface of the spherical crown lining plate 12. Among them, the thickness range of the covering plate 11 is: 1-3mm, the material of the covering plate 11 is stainless steel, and the material of the spherical crown lining plate 12 is cast steel or forged steel.
[0032] The pressurizing tool 2 applies pressure to the cladding plate 11 to make the cladding plate 11 and the spherical cap lining plate 12 have the same curvature, so that when the cladding plate 11 is subsequently welded to the upper surface of the spherical cap lining plate 12, a certain degree of spherical fit between the two can be ensured, so that the cladding plate 11 can be evenly stressed. In addition, the height of the weld between the cladding plate 11 and the spherical cap lining plate 12 must be within a range of 1-3 mm.
[0033] Specifically, the pressurizing tool 2 includes a pressurizing column 21, and at least six connecting blocks 22 are arranged on the bottom circumference of the side wall of the pressurizing column 21, and the number of the connecting blocks 22 is an even number. A support rod 23 is hinged on each connecting block 22, so that the support rod 23 can be freely opened and closed. A lifting belt 24 is connected between each two opposing support rods 23, and the length of the lifting belt 24 is less than the length between the end points when the two connected support rods 23 are collinear. Each lifting belt 24 passes through the top of the covering plate 11 to apply pressure to the covering plate 11. In order to ensure that the pressure applied by each lifting belt 24 to the covering plate 11 is uniform and labor-saving, the connecting blocks 22 are evenly distributed on the circumference of the pressurizing column 21, and the extension direction of the connecting blocks 22 away from the pressurizing column 21 forms an acute angle with the vertical downward direction.
[0034] The top of the pressurized column 21 is connected to a driver 3. When working, the driver 3 drives the pressurized column 21 to move up and down, driving the support rod 23 to open and close, so that the curvature of each lifting belt 24 will change with the curvature of the covering plate 11, so that the curvature of the covering plate 11 is consistent with the curvature of the spherical crown lining plate 12.
[0035] like Figure 2 As shown, during the pressurization process, the spherical crown lining 12 is placed on the workbench 4. In order to prevent the spherical crown lining 12 from sliding to the side under the action of pressure, a protrusion 41 is provided on the upper wall of the workbench 4, and a groove is provided on the lower wall of the spherical crown lining 12. The protrusion 41 is adapted to the groove. When the spherical crown lining 12 is placed on the workbench 4, the protrusion 41 is engaged with the groove to limit the spherical crown lining 12 laterally.
[0036] In the description of the present utility model, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0037] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0038] In the present utility model, unless otherwise clearly specified and limited, when a first feature is “on” or “below” a second feature, it may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, when a first feature is “above”, “above” or “above” a second feature, it may be that the first feature is directly above or obliquely above the second feature, or it may simply mean that the first feature is higher in level than the second feature. When a first feature is “below”, “below” or “below” a second feature, it may be that the first feature is directly below or obliquely below the second feature, or it may simply mean that the first feature is lower in level than the second feature.
[0039] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "embodiment", "example", "specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, unless they are contradictory.
[0040] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A spherical cap lining device, comprising a spherical cap lining assembly (1), wherein the spherical cap lining assembly (1) comprises a covering plate (11) and a spherical cap lining (12), wherein the covering plate (11) is placed on the upper surface of the spherical cap lining (12), and wherein: It also includes a pressurizing tool (2), wherein the pressurizing tool (2) is located above the cladding plate (11); The pressurizing tool (2) comprises a pressurizing column (21), at least six connecting blocks (22) are arranged on the bottom circumference of the side wall of the pressurizing column (21), and the number of the connecting blocks (22) is an even number, each of the connecting blocks (22) is hinged with a support rod (23), and a lifting belt (24) is connected between each two opposing support rods (23), and each lifting belt (24) passes through the top of the covering plate (11) to apply pressure to the covering plate (11).
2. The spherical cap lining device according to claim 1, characterized in that: The top of the pressurizing column (21) is connected to a driver (3), and the driver (3) drives the pressurizing column (21) to move up and down.
3. The spherical cap lining device according to claim 1, characterized in that: The invention also comprises a workbench (4), wherein the upper wall of the workbench (4) is provided with a protrusion (41), and the lower wall of the spherical crown lining plate (12) is provided with a groove, wherein the protrusion (41) is adapted to the groove, and when the spherical crown lining plate (12) is placed on the workbench (4), the protrusion (41) is engaged with the groove to laterally limit the spherical crown lining plate (12).
4. The spherical cap lining device according to claim 1, characterized in that: The length of the lifting belt (24) is less than the length between the end points of the two connected support rods (23) when they are collinear.
5. The spherical cap lining device according to claim 1, characterized in that: The cladding plate (11) is welded to the upper surface of the spherical crown lining plate (12), and the height range of the weld bead between the cladding plate (11) and the spherical crown lining plate (12) is 1-3 mm.
6. The spherical cap lining device according to claim 1, characterized in that: The material of the cladding plate (11) is stainless steel.
7. The spherical cap lining device according to claim 1, characterized in that: The material of the spherical cap lining plate (12) is cast steel or forged steel.
8. The spherical cap lining device according to claim 1, characterized in that: The thickness of the cladding plate (11) is in the range of 1-3 mm.
9. The spherical cap lining device according to claim 1, characterized in that: The connection blocks (22) are evenly distributed on the circumference of the pressurizing column (21), and the extension direction of the connection blocks (22) away from the pressurizing column (21) forms an acute angle with the vertical downward direction.