Glass perforating machine with dust removal mechanism
By designing a dust removal mechanism with a combination of multi-section telescopic cover and suction pipe in the glass punching machine, the problem of difficulty in cleaning debris and dust during glass punching process in the prior art is solved, real-time vacuuming and maintenance costs are achieved effect.
Patent Information
- Application Number
- CN202421125592.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-22
AI Technical Summary
The glass debris and dust generated by existing glass punching machines during the drilling process are difficult to effectively clean up, resulting in contamination of the working environment and high maintenance costs.
A glass hole punching machine with a dust removal mechanism is designed, and a dust removal mechanism combining a multi-section telescopic cover and a suction pipe is used to collect dust on the upper surface of the glass and the second telescopic cover through the first telescopic cover, and the lower surface is collected through the first telescopic cover and the lower surface through the second telescopic cover. The suction tube sucks debris and dust into the filter box.
Real-time vacuuming of glass debris and dust is achieved, avoiding pollution of the working environment, reducing maintenance costs, and convenient for subsequent maintenance through separate filter boxes.
Smart Images
Figure CN222494877U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of glass processing, and particularly relates to a glass punching machine with a dust removal mechanism. Background Art
[0002] When punching holes in glass, existing glass punching machines will generate a lot of glass debris and dust, which need to be cleaned in time to avoid polluting the working environment and endangering the health of workers. At present, the existing technology for cleaning glass debris and dust punching machines is to flush with circulating water. Although it can achieve the cleaning effect, it requires a large amount of circulating water, which must be replaced regularly to ensure its cleaning ability, and the debris in the circulating water needs to be processed later, which has a high maintenance cost. Summary of the invention
[0003] In view of the above-mentioned deficiencies in the prior art, the utility model provides a glass punching machine with a dust removal mechanism and low maintenance cost to solve the above-mentioned problems.
[0004] The utility model discloses a glass punching machine with a dust removal mechanism, comprising a base, a workbench with a frame structure being arranged on the base, a vertical rail frame being arranged at the right end of the base, a punching beam being slidably arranged on the vertical rail frame, and a first driving mechanism for driving the punching beam to slide up and down being arranged in the vertical rail frame, a punching motor being arranged at the left end of the punching beam, a drill being arranged on the driving shaft of the punching motor, a dust removal mechanism cooperating with the drill being arranged on the punching beam, and the dust removal mechanism comprising a first telescopic cover with multiple sections, the first telescopic cover being fixed on the punching motor, a first air inlet being arranged on a bottom section of the first telescopic cover, a first connecting pipe being arranged on a top section, and a first spring connecting two ends being arranged on the first telescopic cover.
[0005] Furthermore, the vertical rail frame is provided with a dust collecting beam located below the drilling beam, the top of the dust collecting beam is provided with a second telescopic cover aligned with the drill bit, the bottom section of the first telescopic cover is provided with a second air inlet, the top section is provided with a second connecting pipe, and the second telescopic cover is provided with a second spring connecting the two ends; the first driving mechanism drives the drilling beam and the dust collecting beam to slide relative to each other on the vertical rail frame.
[0006] Furthermore, the first connecting tube and the second connecting tube are respectively provided with a detachable first filter box and a detachable second filter box, and the first filter box and the second filter box are respectively connected to an air intake pipe.
[0007] Furthermore, the first driving mechanism includes a first motor fixedly mounted on the vertical rail frame, a gear extending into the vertical rail frame is arranged on the driving shaft of the first motor, a first rack and a second rack sliding up and down are respectively arranged on the front and rear sides of the gear in the vertical rail frame, the first rack is fixedly connected to the perforated beam, and the second rack is fixedly connected to the dust collecting beam.
[0008] Furthermore, a front and rear slide rail is provided at the right end of the base, the vertical rail frame is slidably arranged in the front and rear slide rails, and a second driving mechanism for driving the vertical rail frame to slide forward and backward is provided in the front and rear slide rails; slide rail frames are provided on the front and rear sides of the top of the base, and the front and rear ends of the workbench are respectively slidably connected to a slide rail frame, and one of the slide rail frames is provided with a third driving mechanism for driving the workbench to slide left and right.
[0009] Furthermore, the second driving mechanism is a second electric lead screw, which is arranged in one of the slide rail frames, and a second lead screw mother seat compatible with the second electric lead screw is arranged on the workbench; the third driving mechanism is a third electric lead screw, which is arranged in the front and rear slide rails, and a third lead screw mother seat compatible with the third electric lead screw is arranged on the slide rail frame.
[0010] Furthermore, a plurality of long vacuum suction cups are arranged at equal intervals on the workbench.
[0011] Furthermore, the workbench is provided with a plurality of pin holes, and detachable positioning pins are inserted into the pin holes.
[0012] Compared with the prior art, the dust removal mechanism of the punching machine will simultaneously absorb dust during the punching process to avoid glass fragments and dust from splashing, wherein the first telescopic cover is used to collect dust on the upper surface of the glass, and the second telescopic cover is used to collect dust on the lower surface of the glass. After suction is applied by two suction pipes respectively, the glass fragments and dust on the upper and lower surfaces are left in the first filter box and the second filter box respectively, which is convenient for subsequent maintenance and processing. In summary, the dust removal mechanism of the punching machine can perform real-time vacuuming of glass fragments and dust to avoid polluting the working environment, and the maintenance cost is low. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0014] Figure 2 It is a top view of the utility model;
[0015] Figure 3 It is a partial structural sectional view of the utility model;
[0016] Figure 4 It is a partial structural schematic diagram of the third driving mechanism.
[0017] In the figure: 1. base; 2. workbench; 3. vertical rail frame; 4. punching beam; 5. first drive mechanism; 6. punching motor; 7. drill bit; 8. first telescopic cover; 9. first connecting pipe; 10. first spring; 11. dust collecting beam; 12. drill bit; 13. second telescopic cover; 14. second connecting pipe; 15. second spring; 16. first filter box; 17. second filter box; 18. first motor; 19. gear; 20. first rack; 21. second rack; 22. front and rear slide rails; 23. slide rail frame; 24. second electric lead screw; 25. second lead screw mother seat; 26. third electric lead screw; 27. third lead screw mother seat; 28. vacuum suction cup; 29. pin hole; 30. positioning pin. DETAILED DESCRIPTION
[0018] In order to better understand the present invention, Figures 1 to 4 The implementation modes of the present utility model will be explained in detail.
[0019] It should be noted that the directions "front, back, left, right, up, down" mentioned in the text are all based on Figure 1 The directions of “front, back, left, right, up, and down” are used as the basis.
[0020] See also Figures 1 to 4 A glass punching machine with a dust removal mechanism comprises a base 1, a workbench 2 of a frame structure is arranged on the base 1, a vertical rail frame 3 is arranged at the right end of the base 1, a punching beam 4 is slidably arranged on the vertical rail frame 3, and a first driving mechanism 5 for driving the punching beam 4 to slide up and down is arranged in the vertical rail frame 3, a punching motor 6 is arranged at the left end of the punching beam 4, a drill bit 12 is arranged on the driving shaft of the punching motor 6, and a dust removal mechanism cooperating with the drill bit 12 is arranged on the punching beam 4, and the dust removal mechanism comprises a multi-section first telescopic cover 8, the first telescopic cover 8 is fixed on the punching motor 6, the bottom section of the first telescopic cover 8 is provided with a first air inlet, and the top section is provided with a first connecting pipe 9 for connecting an air intake pipe (an air intake pipe connected to an air intake pump), and the first telescopic cover 8 is provided with a first spring 10 connecting both ends. When drilling is required, the first driving mechanism 5 drives the drilling beam 4 to slide downward on the vertical rail frame 3, so as to realize the feeding of the drill bit 12. Before the drill bit 12 contacts the glass surface, the bottom end of the first telescopic cover 8 contacts the glass surface first, and continuously abuts against the glass surface through the elastic force of the first spring 10 until the drill bit 12 completes the drilling. During the drilling, the suction pipe continuously applies suction to the inside of the first telescopic cover 8 through the first connecting pipe 9, and sucks away the glass debris and dust generated during the drilling by suction, and the first air inlet prevents the first telescopic cover 8 from generating a vacuum by continuously taking in air.
[0021] The preferred technical solution in this embodiment takes into account that during the drilling process of the drill bit 12 penetrating into the glass, the glass dust and debris in the hole cannot be sucked out of the hole only by the suction force of the first telescopic cover 8 and the suction pipe. The glass dust and debris in the hole will fall from under the glass after the hole is drilled. To solve this problem, Figure 1 and Figure 3 As shown in, the vertical rail frame 3 is provided with a dust collecting beam 11 located below the punching beam 4, and the top of the dust collecting beam 11 is provided with a second telescopic cover 13 aligned with the drill bit 12 and with multiple sections, the bottom section of the second telescopic cover 13 is provided with a second air inlet, and the top section is provided with a second connecting pipe 14 connected to another suction pipe, and the first telescopic cover 8 is provided with a second spring 15 connecting both ends (the suction pipe is also connected to the suction pump, or connected to the second suction pipe of the above-mentioned suction pipe); the dust collecting beam 11 and the second telescopic cover 13 on its left end are used to correspond to the glass dust and debris at the bottom of the hole, and when the drill bit 12 punches a hole, the fallen glass dust and debris will all fall into the second telescopic cover 13, and then be sucked away by the suction force of the suction pipe. The first driving mechanism 5 drives the drilling beam 4 and the dust collecting beam 11 to slide relatively on the vertical rail frame 3, so that when the drill bit 12 advances or retreats, the second telescopic cover 13 thereunder advances and retreats synchronously.
[0022] The preferred technical solution in this embodiment is as follows Figure 1 and Figure 3 As shown in , the first connecting tube 9 and the second connecting tube 14 are respectively provided with a detachable first filter box 16 and a second filter box 17, and the first filter box 16 and the second filter box 17 are respectively connected to an air suction pipe. Glass fragments and dust are sucked into the first filter box 16 and the second filter box 17 from the first connecting tube 9 and the second connecting tube 14 by the suction force of the air suction pipe, and then the glass fragments and dust cannot penetrate the filter layers of the first filter box 16 and the second filter box 17, and remain in the first filter box 16 and the second filter box 17; after the daily drilling work is completed, the first filter box 16 and the second filter box 17 are disassembled, and the glass fragments and dust inside are dumped, so that the normal use of the first filter box 16 and the second filter box 17 can be ensured.
[0023] The preferred technical solution in this embodiment is that the first driving mechanism 5 includes a first motor 18 fixedly arranged on the vertical rail frame 3, a gear 19 extending into the vertical rail frame 3 is arranged on the driving shaft of the first motor 18, and a first rack 20 and a second rack 21 sliding up and down are respectively arranged on the front and rear sides of the gear 19 in the vertical rail frame 3, the first rack 20 is fixedly connected to the perforated beam 4, and the second rack 21 is fixedly connected to the dust collecting beam 11.
[0024] The preferred technical solution in this embodiment is that in order to improve the punching efficiency, the right end of the base 1 is provided with a front and rear slide rail 22, the vertical rail frame 3 is slidably arranged in the front and rear slide rail 22, and the front and rear slide rail 22 is provided with a second driving mechanism that drives the vertical rail frame 3 to slide forward and backward; the top front and rear sides of the base 1 are provided with slide rail frames 23, and the front and rear ends of the workbench 2 are respectively slidably connected with a slide rail frame 23, and one of the slide rail frames 23 is provided with a third driving mechanism that drives the workbench 2 to slide left and right. The vertical rail frame 3 is driven to move forward and backward on the base 1 by the second driving mechanism, the workbench 2 is driven to move left and right on the base 1 by the third driving mechanism, and the drill 12 of the punching beam 4 is driven up and down by the first driving mechanism 5, so that the punching machine has a three-axis driving capability, and after cooperating with the CNC system and program operation, its punching efficiency can be greatly improved.
[0025] The preferred technical solution in this embodiment is as follows Figure 2 As shown in the figure, the second driving mechanism is a second electric lead screw 24, which is arranged in one of the slide rail frames 23, and a second lead screw mother seat 25 compatible with the second electric lead screw 24 is arranged on the workbench 2; the third driving mechanism is a third electric lead screw 26, which is arranged in the front and rear slide rails 22, and a third lead screw mother seat 27 compatible with the third electric lead screw 26 is arranged on the slide rail frame 23.
[0026] The preferred technical solution in this embodiment is that in order to facilitate fixing of the glass on the workbench 2, a plurality of long strip-shaped vacuum suction cups 28 (mature prior art) are arranged on the workbench 2 at equal intervals.
[0027] The preferred technical solution in this embodiment is that in order to facilitate confirmation of the position of the glass on the workbench 2, a plurality of pin holes 29 are provided on the workbench 2, and detachable positioning pins 30 are inserted into the pin holes 29. The positioning pins 30 are aligned with the edge of the glass to determine the edge of the glass.
[0028] In the description of the present utility model, it should be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In the description of the present utility model, unless otherwise specified and limited, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a mechanical connection or an electrical connection, or it can be the internal communication of two elements, it can be a direct connection, or it can be an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0029] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A glass punching machine with a dust removal mechanism, characterized in that: The invention comprises a base (1), a workbench (2) of a frame structure is arranged on the base (1), a vertical rail frame (3) is arranged at the right end of the base (1), a punching beam (4) is slidably arranged on the vertical rail frame (3), and a first driving mechanism (5) for driving the punching beam (4) to slide up and down is arranged in the vertical rail frame (3), a punching motor (6) is arranged at the left end of the punching beam (4), a drill bit (12) is arranged on the driving shaft of the punching motor (6), a dust removal mechanism cooperating with the drill bit (12) is arranged on the punching beam (4), and the dust removal mechanism comprises a first telescopic cover (8) with multiple sections, the first telescopic cover (8) is fixed on the punching motor (6), a first air inlet is arranged on the bottom section of the first telescopic cover (8), a first connecting pipe (9) is arranged on the top section, and a first spring (10) connecting the two ends is arranged on the first telescopic cover (8).
2. A glass punching machine with a dust removal mechanism as claimed in claim 1, characterized in that: The vertical rail frame (3) is provided with a dust collecting beam (11) located below the perforating beam (4); the top of the dust collecting beam (11) is provided with a second telescopic cover (13) aligned with the drill bit (12) and having multiple sections; the bottom section of the second telescopic cover (13) is provided with a second air inlet, and the top section is provided with a second connecting pipe (14); the first telescopic cover (8) is provided with a second spring (15) connecting the two ends; the first driving mechanism (5) drives the perforating beam (4) and the dust collecting beam (11) to slide relative to each other on the vertical rail frame (3).
3. A glass punching machine with a dust removal mechanism as claimed in claim 2, characterized in that: The first connecting tube (9) and the second connecting tube (14) are respectively provided with a detachable first filter box (16) and a second filter box (17); the first filter box (16) and the second filter box (17) are respectively connected to an air intake pipe.
4. A glass punching machine with a dust removal mechanism as claimed in claim 2, characterized in that: The first driving mechanism (5) comprises a first motor (18) fixedly arranged on the vertical rail frame (3); a gear (19) extending into the vertical rail frame (3) is arranged on the driving shaft of the first motor (18); a first rack (20) and a second rack (21) sliding up and down are respectively arranged on the front and rear sides of the gear (19) in the vertical rail frame (3); the first rack (20) is fixedly connected to the perforated crossbeam (4); and the second rack (21) is fixedly connected to the dust collecting crossbeam (11).
5. A glass punching machine with a dust removal mechanism as claimed in claim 1, characterized in that: The right end of the base (1) is provided with a front and rear slide rail (22), the vertical rail frame (3) is slidably arranged in the front and rear slide rails (22), and a second driving mechanism for driving the vertical rail frame (3) to slide forward and backward is arranged in the front and rear slide rails (22); the top front and rear sides of the base (1) are both provided with slide rail frames (23), the front and rear ends of the workbench (2) are respectively slidably connected to a slide rail frame (23), and one of the slide rail frames (23) is provided with a third driving mechanism for driving the workbench (2) to slide left and right.
6. A glass punching machine with a dust removal mechanism as claimed in claim 5, characterized in that: The second driving mechanism is a second electric lead screw (24), which is arranged in one of the slide rail frames (23), and a second lead screw base (25) adapted to the second electric lead screw (24) is arranged on the workbench (2); the third driving mechanism is a third electric lead screw (26), which is arranged in the front and rear slide rails (22), and a third lead screw base (27) adapted to the third electric lead screw (26) is arranged on the slide rail frame (23).
7. A glass punching machine with a dust removal mechanism as claimed in claim 1, characterized in that: A plurality of long strip-shaped vacuum suction cups (28) are arranged at equal intervals on the workbench (2).
8. A glass punching machine with a dust removal mechanism as claimed in claim 1, characterized in that: The workbench (2) is provided with a plurality of pin holes (29), and detachable positioning pins (30) are inserted into the pin holes (29).