Energy-saving type nylon zipper forming machine

Abstract

The utility model provides an energy-saving type nylon zipper forming machine, and belongs to the technical field of zipper forming machines. Comprising a machine base, a rack is fixed to the top of the machine base, and a mounting head is arranged at the end of the rack. According to the utility model, the heat insulation mechanism is arranged, a certain distance is formed between the second heat insulation plate and the mounting head, and the second heat insulation plate, the first heat insulation plate and the heat insulation ring are all made of heat insulation materials, so that the heat transfer is reduced, and the energy consumption of the heating module is further reduced; the contact area between the second heat insulation plate and the heating module is reduced, heat transfer is further reduced, the heat insulation effect is better, an inclined face is arranged in the groove, a reflector plate is fixed to the inner wall, heat is reflected back to the heating module through the reflector plate, the refraction range is increased through the inclined face, the possibility that heat is accumulated in the groove is reduced, and the heat insulation effect is better. The heat consumption is further reduced, the energy utilization rate is improved, and the energy-saving effect is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of zipper forming machines, in particular to an energy-saving nylon zipper forming machine. Background Art

[0002] Nylon zipper forming machine is a device dedicated to the production of nylon zippers. It is mainly used in the manufacturing and molding process of nylon zippers. During the manufacturing and molding process, heating and molding are carried out through a heating module, in which the heating module is fixed to the side of the mounting head by bolts. During use, the heat of the heating module will be transferred to the mounting head and the frame through heat transfer. The heating module needs to consume more energy for heating, resulting in energy waste.

[0003] After searching, the patent with announcement number CN212603369U discloses a nylon coil thermal shaping device in a nylon zipper forming machine, including a table, a winding disk, a center rod, a lead screw, a bracket, a fixed seat, and also includes: a heating mold, and there is a heat insulation gap between the heating mold and the mounting surface corresponding to the fixed seat, a cooling mold, the cooling mold is fixed to the fixed seat and the cooling mold is located above the heating mold, and the two ends of the cooling mold are respectively provided with air inlet pipe 1 and air inlet pipe 2, and the positions where the cooling mold contacts the fixed seat and the heating mold are provided with heat insulation gaskets. On the one hand, the utility model can effectively reduce the heat conducted from the heating mold to the cooling mold through the fixed seat, and on the other hand, it can reduce the heat conduction from the heating mold to the fixed seat; a heat insulation gasket is arranged between the cooling mold, the fixed seat and the heating mold to improve its cooling effect; two air inlets are arranged on the cooling mold, which can quickly and effectively cool the shaped nylon coil.

[0004] In the above patent, the heating module and the installation head are isolated by glass fiber cloth, and the heat insulation effect is poor. Therefore, this application provides an energy-saving nylon zipper forming machine to meet the demand. Utility Model Content

[0005] The technical problem to be solved by the utility model is to provide an energy-saving nylon zipper forming machine to solve the problem of poor heat insulation effect.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0007] An energy-saving nylon zipper forming machine comprises a machine base, a frame is fixed on the top of the machine base, a mounting head is arranged at the end of the frame, a heating module is arranged on the surface of the mounting head, and further comprises:

[0008] A heat insulation mechanism, the heat insulation mechanism includes a first heat insulation plate fixed to the side of the mounting head, a second heat insulation plate is attached to the side of the heating module, a heat insulation ring is fixed to the side of the second heat insulation plate close to the first heat insulation plate, the heat insulation ring is attached to the side of the first heat insulation plate, an internal thread block is inlaid on the side of the first heat insulation plate close to the second heat insulation plate, a first bolt is arranged on the side of the heating module, the first bolt movably passes through the heating module and the second heat insulation plate, one end of the first bolt close to the first heat insulation plate is threadedly connected in the internal thread block, a third heat insulation plate is attached between the frame and the mounting head, and the frame, the mounting head and the third heat insulation plate are fixedly connected by the second bolt.

[0009] Preferably, a groove is formed on a side of the second heat insulation board close to the heating module.

[0010] Preferably, the inner wall of the groove is provided with a slope.

[0011] Preferably, a reflective sheet is fixed to the inner wall of the groove.

[0012] Preferably, the reflective sheet is an aluminum sheet.

[0013] Preferably, a ring gasket is fixed to one end of the insulation ring close to the first insulation plate, and a ring groove is provided on one side of the first insulation plate close to the insulation ring, and the end of the ring gasket is fitted to the inner wall of the ring groove.

[0014] Preferably, the end of the ring gasket is arranged as a curved surface, and the curved surface of the end of the ring gasket is matched with the concave surface of the ring groove.

[0015] Preferably, the side surface of the thermal insulation ring is vertically arranged between the second thermal insulation plate.

[0016] Preferably, a triangular plate is fixed to the inner wall of the heat insulation ring, and the side surface of the triangular plate is fixedly connected to a side of the second heat insulation plate close to the first heat insulation plate.

[0017] Preferably, the first insulation board and the second insulation board are arranged in parallel.

[0018] Compared with the prior art, the utility model has at least the following beneficial effects:

[0019] In the above scheme, by setting a heat insulation mechanism, since the second heat insulation plate and the mounting head have a certain distance, the two are connected by the first bolt, the first heat insulation plate and the heat insulation ring, wherein the second heat insulation plate, the first heat insulation plate and the heat insulation ring are all heat insulation materials, and there is a distance between the first heat insulation plate and the second heat insulation plate, which reduces the heat transfer and thus reduces the energy consumption of the heating module, and a groove is provided on the surface of the second heat insulation plate to reduce the contact area between the second heat insulation plate and the heating module, further reducing the heat transfer, thereby reducing heat loss, and achieving better insulation effect, an inclined surface is provided in the groove, and a reflective sheet is fixed to the inner wall, and the heat is reflected back to the heating module through the reflective sheet, and the inclined surface increases the range of refraction, reduces the possibility of heat accumulation in the groove, further reduces heat consumption, improves energy utilization, and achieves energy-saving effect.

[0020] By providing the third heat insulation board, the third heat insulation board isolates the rack and the mounting head, thereby reducing heat transfer and heat loss, thereby further saving energy. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the present disclosure and to enable those skilled in the relevant art to make and use the present disclosure.

[0022] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0023] Figure 2 It is a three-dimensional structural schematic diagram of the heat insulation mechanism of the utility model;

[0024] Figure 3 This is a cross-sectional view of the first heat insulation board of the utility model.

[0025] [reference numerals]

[0026] 1. Machine base; 2. Machine frame; 3. Mounting head; 4. Heating module; 5. Heat insulation mechanism; 51. First heat insulation board; 52. Second heat insulation board; 53. Heat insulation ring; 54. Ring gasket; 55. Ring groove; 56. Internal thread block; 57. Groove; 58. Reflector; 6. Third heat insulation board; 7. First bolt.

[0027] As shown in the figure, in order to clearly implement the structure of the embodiment of the utility model, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the utility model to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments, and the adjustments or modifications made are still included in the scope of the attached claims. DETAILED DESCRIPTION

[0028] The following is a detailed description of an energy-saving nylon zipper forming machine provided by the utility model in combination with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternative methods to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments, and are not intended to specifically limit the utility model.

[0029] It should be noted that the references to "one embodiment", "an embodiment", "an exemplary embodiment", "some embodiments" and the like in the specification indicate that the embodiments described may include specific features, structures or characteristics, but not every embodiment may include the specific features, structures or characteristics. In addition, when a specific feature, structure or characteristic is described in conjunction with an embodiment, it should be within the knowledge of a person skilled in the art to implement such feature, structure or characteristic in conjunction with other embodiments (whether or not explicitly described).

[0030] In general, a term can be understood, at least in part, from its use in context. For example, depending, at least in part, on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending, at least in part, on the context, allow for the presence of other factors that are not necessarily explicitly described.

[0031] like Figure 1-Figure 3 As shown, the embodiment of the utility model provides an energy-saving nylon zipper forming machine, including a base 1, a frame 2 is fixed on the top of the base 1, a mounting head 3 is arranged at the end of the frame 2, and a heating module 4 is arranged on the surface of the mounting head 3, and also includes:

[0032] The heat insulation mechanism 5 includes a first heat insulation plate 51 fixed on the side of the mounting head 3, a second heat insulation plate 52 is attached to the side of the heating module 4, a heat insulation ring 53 is fixed on the side of the second heat insulation plate 52 close to the first heat insulation plate 51, the heat insulation ring 53 is attached to the side of the first heat insulation plate 51, and an internal thread block 56 is inlaid on the side of the first heat insulation plate 51 close to the second heat insulation plate 52. A first bolt 7 is arranged on the side of the heating module 4, the first bolt 7 movably penetrates the heating module 4 and the second heat insulation plate 52, and one end of the first bolt 7 close to the first heat insulation plate 51 is threadedly connected in the internal thread block 56, a third heat insulation plate 6 is attached between the frame 2 and the mounting head 3, and the frame 2, the mounting head 3 and the third heat insulation plate 6 are fixedly connected by the second bolt, and the heat insulation ring 53 seals the interlayer between the second heat insulation plate 52 and the first heat insulation plate 51 to prevent air from passing through the interlayer and taking away the heat on the first bolt 7, the second heat insulation plate 52 and the first heat insulation plate 51, thereby preventing heat loss.

[0033] like Figure 3 As shown, in this embodiment, a groove 57 is provided on the side of the second insulation board 52 near the heating module 4. The groove 57 reduces the contact area between the second insulation board 52 and the heating module 4, reduces the heat transfer, thereby improving the energy utilization rate of the heating module 4 and achieving energy saving effect.

[0034] like Figure 3 As shown, in this embodiment, the inner wall of the groove 57 is provided with an inclined surface, which increases the reflection area of ​​the reflection sheet 58 and prevents heat from accumulating at the corner position of the groove 57.

[0035] like Figure 3 As shown, in this embodiment, a reflective sheet 58 is fixed to the inner wall of the groove 57. The reflective sheet 58 can reflect the heat emitted by the heating module 4, thereby improving the utilization rate of the heat and further saving energy.

[0036] like Figure 3 As shown, in this embodiment, the reflective sheet 58 is an aluminum sheet, which has a high reflection coefficient and further reduces heat loss.

[0037] like Figure 3 As shown, in this embodiment, a ring gasket 54 is fixed to one end of the insulation ring 53 close to the first insulation plate 51, and a ring groove 55 is provided on one side of the first insulation plate 51 close to the insulation ring 53. The end of the ring gasket 54 is fitted on the inner wall of the ring groove 55. The ring gasket 54 is a high temperature resistant rubber gasket to facilitate the fitting of the contact surface.

[0038] like Figure 3 As shown, in this embodiment, the end of the ring gasket 54 is arranged as a curved surface, and the curved surface of the end of the ring gasket 54 is matched with the concave surface of the ring groove 55, thereby increasing the contact area and thus improving the sealing performance.

[0039] like Figure 3 As shown, in this embodiment, the side surface of the insulation ring 53 is vertically arranged between the second insulation plate 52, so that the direction of the force is parallel to the side surface of the insulation ring 53, thereby improving the stability of the insulation ring 53 after installation.

[0040] like Figure 3 As shown, in this embodiment, a triangular plate is fixed to the inner wall of the insulation ring 53, and the side surface of the triangular plate is fixedly connected to the side of the second insulation plate 52 close to the first insulation plate 51. The triangular plate improves the stability of the insulation ring 53 after installation to prevent the insulation ring 53 from being damaged due to bending.

[0041] like Figure 3 As shown, in this embodiment, the first heat insulation board 51 and the second heat insulation board 52 are arranged in parallel, so that the overall installation is more stable and does not cause the heating module 4 to tilt.

[0042] Working principle: when the heating module 4 is installed, the first bolt 7 is passed through the heating module 4 and the second heat insulation plate 52, the heat insulation ring 53 of the second heat insulation plate 52 is close to the first heat insulation plate 51, the first bolt 7 is aligned with the internal thread block 56 and inserted, and the first bolt 7 is rotated. When the first bolt 7 is completely screwed into the internal thread block 56, the heating module 4 and the second heat insulation plate 52 are fixed. At this time, the heat insulation ring 53 drives the ring gasket 54 to fit in the ring groove 55, and the ring gasket 54 fits tighter when the first bolt 7 is tightened. When the heating module 4 is in use, the heat will be transferred to the surface of the second heat insulation plate 52. Through the performance of the second heat insulation plate 52, the second heat insulation plate 52 can only absorb A small part of the heat, most of the heat still exists in the heating module 4. At this time, the heat inside the second insulation plate 52 is transferred to the ring gasket 54 through the insulation ring 53, and then transferred to the first insulation plate 51 through the ring gasket 54. Since the insulation ring 53 and the ring gasket 54 can both play a heat insulation effect and the energy-absorbing heat energy is limited, the energy consumed by the heating module 4 during use is less, and the heat transferred to the internal thread block 56 through the first bolt 7 is also isolated by the first insulation plate 51, and a third insulation plate 6 is also installed between the frame 2 and the mounting head 3. The third insulation plate 6 further prevents the transfer of heat, so that the heat loss of the heating module 4 during use is smaller, thereby achieving the effect of energy saving.

[0043] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, the specific details are described in detail in the above preferred embodiments of the present invention, and those skilled in the art can fully understand the present invention without the description of these details.

[0044] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. An energy-saving nylon zipper forming machine, comprising a machine base (1), a frame (2) fixed on the top of the machine base (1), a mounting head (3) disposed at the end of the frame (2), a heating module (4) disposed on the surface of the mounting head (3), characterized in that: Also includes: A heat insulation mechanism (5), the heat insulation mechanism (5) comprising a first heat insulation plate (51) fixed to the side of the mounting head (3), a second heat insulation plate (52) attached to the side of the heating module (4), a heat insulation ring (53) fixed to the side of the second heat insulation plate (52) close to the first heat insulation plate (51), the heat insulation ring (53) attached to the side of the first heat insulation plate (51), an internal thread block (56) embedded in the side of the first heat insulation plate (51) close to the second heat insulation plate (52), a first bolt (7) provided on the side of the heating module (4), the first bolt (7) movably passing through the heating module (4) and the second heat insulation plate (52), one end of the first bolt (7) close to the first heat insulation plate (51) is threadedly connected in the internal thread block (56), a third heat insulation plate (6) attached between the frame (2) and the mounting head (3), the frame (2), the mounting head (3) and the third heat insulation plate (6) are fixedly connected by a second bolt.

2. The energy-saving nylon zipper forming machine according to claim 1, characterized in that: A groove (57) is formed on a side of the second heat insulation board (52) close to the heating module (4).

3. The energy-saving nylon zipper forming machine according to claim 2, characterized in that: The inner wall of the groove (57) is provided with an inclined surface.

4. The energy-saving nylon zipper forming machine according to claim 3, characterized in that: A reflective sheet (58) is fixed to the inner wall of the groove (57).

5. The energy-saving nylon zipper forming machine according to claim 4, characterized in that: The reflective sheet (58) is an aluminum sheet.

6. The energy-saving nylon zipper forming machine according to claim 1, characterized in that: A ring gasket (54) is fixed to one end of the heat insulation ring (53) close to the first heat insulation plate (51), and a ring groove (55) is provided on one side of the first heat insulation plate (51) close to the heat insulation ring (53), and the end of the ring gasket (54) is fitted on the inner wall of the ring groove (55).

7. The energy-saving nylon zipper forming machine according to claim 6, characterized in that: The end of the ring washer (54) is arranged as a curved surface, and the curved surface of the end of the ring washer (54) is matched with the concave surface of the ring groove (55).

8. The energy-saving nylon zipper forming machine according to claim 1, characterized in that: The side surface of the heat insulation ring (53) is vertically arranged between the second heat insulation plate (52).

9. The energy-saving nylon zipper forming machine according to claim 1, characterized in that: A triangular plate is fixed to the inner wall of the heat insulation ring (53), and the side surface of the triangular plate is fixedly connected to a side of the second heat insulation plate (52) close to the first heat insulation plate (51).

10. The energy-saving nylon zipper forming machine according to claim 1, characterized in that: The first heat insulation board (51) and the second heat insulation board (52) are arranged in parallel.

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