Device for manufacturing brake pads in different shapes
By designing a device including supporting base, lower mold, molding groove, telescopic cylinder and gantry, the problems of low manufacturing efficiency and high production cost caused by frequent mold replacement in the prior art are solved, and brakes of different shapes and sizes are realized High-efficiency molding and automatic mold release of the sheet.
Patent Information
- Application Number
- CN202421247149.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-31
AI Technical Summary
During the production process of existing brake pads, it is necessary to frequently replace molds to produce brake pads of different specifications, resulting in low manufacturing efficiency and high production costs.
A device including a support base, a lower mold, a molding groove, a telescopic cylinder and a gantry is designed to achieve brake pad forming in different shapes and sizes through adjustable molding grooves and a telescopic cylinder.
The device can effectively improve work efficiency, save production equipment costs, and reduce the risk of damage from manual operation through automatic mold release function.
Smart Images

Figure CN222495550U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brake pad production and preparation, in particular to a device for making brake pads of different shapes. Background Art
[0002] Brake pads are the most important safety components of port machinery. In the early days, the pressing process of brake pads required a lot of manual labor. Due to the large number of port machinery equipment, the sizes of brake pads used in different port machinery equipment may be different. At present, different drum brake pad molds are used in the production process of drum brake pads of different specifications. The process of replacing drum brake pad molds is cumbersome, which affects manufacturing efficiency and increases production costs. Summary of the invention
[0003] In view of this, the purpose of the utility model is to provide a device for manufacturing brake pads of different shapes, which can realize the manufacturing and molding of brake pads of different sizes.
[0004] The utility model is implemented by the following method: a device for making brake pads of different shapes, comprising a support base, a groove is provided on the upper surface of the support base, a lower mold is embedded in the groove, a limiting groove is provided on the upper surface of the lower mold, a plurality of molding grooves are provided at equal distances on the inner bottom surface of the limiting groove, a limiting groove is provided on the right end of the inner bottom surface of the molding groove, a first telescopic cylinder is embedded in the inner bottom surface of the limiting groove, a limiting block is provided at the end of the telescopic rod of the first telescopic cylinder, a gantry is provided on the upper surface of the support base, a molding part for realizing brake pad press molding is provided on the gantry; a support frame is provided on the rear surface of the support base, a feeding part for realizing feeding of the molding groove is provided on the support frame.
[0005] Furthermore, a second telescopic cylinder is embedded at the right end of the lower surface of the forming groove, and an ejection block is provided at the end of the telescopic rod of the second telescopic cylinder.
[0006] Furthermore, the molded part includes a first multi-section telescopic cylinder, which is embedded at both left and right ends of the horizontal plate of the gantry, and an upper mold is provided at the end of the telescopic rod of the first multi-section telescopic cylinder. A plurality of installation grooves are equidistantly provided on the lower surface of the upper mold, and a plurality of pressing blocks are fixed in the installation grooves by bolts.
[0007] Furthermore, the loading part includes a fixed plate, which is arranged on the upper surface of the support frame and is vertically arranged with the support frame. A second multi-section telescopic cylinder is embedded in the fixed plate, and a fixed seat is arranged at the end of the telescopic rod of the second multi-section telescopic cylinder. A strip groove is opened on the front of the fixed seat, and a driving motor is arranged on the lower surface of the fixed seat. The output end of the driving motor is connected to a screw, and the screw is arranged in the strip groove. A lifting plate is spirally sleeved on the screw, and a plurality of lower hoppers are equidistantly arranged on the lower surface of the lifting plate, and a feeding hose is connected to the lower hopper.
[0008] The beneficial effects of the utility model are as follows: the utility model adds a molding groove, a molding part and a limit block to the device, which can realize the production of brake pads of different shapes and sizes, and can realize the production of brake pads of different specifications, effectively improving the work efficiency and saving the equipment cost of production. Through the action of the ejection block, the brake pad can be automatically ejected from the mold, effectively speeding up the efficiency of manual clamping of the brake pad and avoiding damage to the brake pad caused by manual clamping. The utility model has a simple structure and is easy to operate, and can effectively save manpower and material resources and improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 It is a structural schematic diagram of the utility model.
[0010] Figure 2 It is a side view of the utility model.
[0011] Figure 3 It is a structural schematic diagram of the lower mold. DETAILED DESCRIPTION
[0012] The utility model is further described below in conjunction with the accompanying drawings.
[0013] See also Figures 1 to 3As shown, the utility model provides an embodiment: a device for making brake pads of different shapes, comprising a support base 1, a groove (not shown) is provided on the upper surface of the support base 1, a lower mold 2 is embedded in the groove, a limiting groove 21 is provided on the upper surface of the lower mold 2, a plurality of molding grooves 22 are provided at equal distances on the inner bottom surface of the limiting groove 21, a limiting groove 23 is provided on the right end of the inner bottom surface of the molding groove 22, a first telescopic cylinder 24 is embedded on the inner bottom surface of the limiting groove 23, a limiting block 25 is provided at the end of the telescopic rod of the first telescopic cylinder 24, a gantry 3 is provided on the upper surface of the support base 1, a molding part 4 for realizing brake pad press molding is provided on the gantry 3; a support frame 5 is provided on the rear surface of the support base 1, a feeding part 6 for realizing feeding of the molding groove is provided on the support frame 5. The brake pad raw material is transported to the molding groove 22 through the feeding piece 6, and then pressed and formed by the molding piece 4. The first telescopic cylinder 24 can drive the limit block 25 to rise and fall, so that the molding space in the molding groove 22 can be changed, and then the pressing block of the molding piece 4 can be replaced to realize the molding and production of brake pads of different shapes.
[0014] Please continue reading Figure 1 and Figure 2 As shown, in one embodiment of the utility model, a second telescopic cylinder 7 is embedded at the right end of the lower surface of the molding groove 22, and an ejection block (not shown) is provided at the end of the telescopic rod of the second telescopic cylinder 7. The ejection block is driven up and down by the second telescopic cylinder 7, so that the brake pad can be ejected after the brake pad is formed, avoiding damage to the brake pad by manual clamping.
[0015] Please continue reading Figure 1 and Figure 2 As shown, in one embodiment of the utility model, the molding part 4 includes a first multi-section telescopic cylinder 41, and the first multi-section telescopic cylinder 41 is embedded on both the left and right ends of the horizontal plate of the gantry 3, and an upper mold 42 is provided at the end of the telescopic rod of the first multi-section telescopic cylinder 41, and a plurality of mounting grooves (not shown) are equidistantly provided on the lower surface of the upper mold 42, and a plurality of pressing blocks 44 are fixed in the mounting grooves by bolts 43. The first multi-section telescopic cylinder 41 can drive the upper mold 42 to rise and fall, thereby driving the pressing block 44 to rise and fall, and realizing the pressing molding of the brake pad.
[0016] Please continue reading Figure 1 and Figure 2As shown, in one embodiment of the utility model, the loading member 6 includes a fixing plate 61, which is arranged on the upper surface of the support frame 5, and the fixing plate 61 is arranged perpendicular to the support frame 5, and a second multi-section telescopic cylinder 62 is embedded in the fixing plate 61, and a fixing seat 63 is arranged at the end of the telescopic rod of the second multi-section telescopic cylinder 62, and a strip groove 64 is opened on the front of the fixing seat 63, and a driving motor 65 is arranged on the lower surface of the fixing seat 63, and a screw 66 is connected to the output end of the driving motor 65, and the screw 66 is arranged in the strip groove 64, and a lifting plate 67 is spirally sleeved on the screw 66, and a plurality of lower hoppers 68 are equidistantly arranged on the lower surface of the lifting plate 67, and a feeding hose 69 is connected to the lower hopper 68. The second multi-section telescopic cylinder 62 can drive the fixing seat 63 to move forward and backward, and the driving motor 65 can drive the screw 66 to rotate, thereby driving the lifting plate 67 to move up and down, and the brake pad raw material is transported to the molding groove 22 through the lower hopper 68.
[0017] The driving motor, the multi-section telescopic cylinder and the telescopic cylinder in the utility model are all prior art, and those skilled in the art can clearly understand them, so they will not be described in detail here.
[0018] The above description is only a preferred embodiment of the present invention. All equivalent changes and modifications made according to the scope of the patent application of the present invention should fall within the scope of the present invention.
Claims
1. A device for making brake pads of different shapes, characterized in that: It includes a support base, a groove is provided on the upper surface of the support base, a lower mold is embedded in the groove, a limiting groove is provided on the upper surface of the lower mold, a plurality of molding grooves are provided at equal distances on the inner bottom surface of the limiting groove, a limiting groove is provided on the right end of the inner bottom surface of the molding groove, a first telescopic cylinder is embedded in the inner bottom surface of the limiting groove, a limiting block is provided at the end of the telescopic rod of the first telescopic cylinder, a gantry is provided on the upper surface of the support base, and a molding part for realizing brake pad press molding is provided on the gantry; a support frame is provided on the rear surface of the support base, and a feeding part for feeding the molding groove is provided on the support frame.
2. The device for manufacturing brake pads of different shapes according to claim 1, characterized in that: A second telescopic cylinder is embedded at the right end of the lower surface of the molding groove, and a ejection block is arranged at the end of the telescopic rod of the second telescopic cylinder.
3. The device for manufacturing brake pads of different shapes according to claim 1, characterized in that: The molded part includes a first multi-section telescopic cylinder, which is embedded on both left and right ends of the horizontal plate of the gantry, an upper mold is provided at the end of the telescopic rod of the first multi-section telescopic cylinder, and a plurality of installation grooves are opened at equal distances on the lower surface of the upper mold, and a plurality of pressing blocks are fixed in the installation grooves by bolts.
4. The device for manufacturing brake pads of different shapes according to claim 1, characterized in that: The loading part includes a fixing plate, which is arranged on the upper surface of the support frame and is vertically arranged with the support frame. A second multi-section telescopic cylinder is embedded in the fixing plate, and a fixing seat is arranged at the end of the telescopic rod of the second multi-section telescopic cylinder. A strip groove is opened on the front of the fixing seat, and a driving motor is arranged on the lower surface of the fixing seat. The output end of the driving motor is connected with a screw rod, and the screw rod is arranged in the strip groove. A lifting plate is spirally sleeved on the screw rod, and a plurality of lower hoppers are equidistantly arranged on the lower surface of the lifting plate, and a feeding hose is connected to the lower hopper.