Bidirectional nail feeding device for round nail production
By designing the feeding assembly, testing mechanism and clamping mechanism of the bidirectional nail feeding device for round nail production, the problem of manual feeding device for round nail production in the prior art requires irregular loading and discharge of materials, and automation is achieved Feeding and testing reduce labor intensity and improve work efficiency.
Patent Information
- Application Number
- CN202421385481.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-18
AI Technical Summary
The existing nail feeding device for round nail production requires manual loading of staff, which is very labor-intensive and has low working efficiency. The material discharge of round nails is not neat and requires manual inspection to be straightened, resulting in the device being easily blocked.
A two-way nail feeding device for round nail production is designed, including a feeding assembly, a detection mechanism and a clamping mechanism. The feeding assembly drives the mobile station upwards through the electric lifting rod, and sends the round nails into the bidirectional conveyor belt; the detection mechanism uses the optical fiber identification device and the detection head to detect the untidy round nails, and blows it down to the discharge through the electric telescopic rod. Channel; The clamping mechanism clamps the round nails by clamping the cylinder and clamping head, and pushes the moving plate through the electric telescopic rod to feed the material.
Automatic feeding and testing of round nails is realized, which reduces the labor intensity of staff, improves work efficiency, and prevents the round nails from falling and prevents the device from being blocked.
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Figure CN222497852U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of round nail production, and particularly relates to a bidirectional nail feeding device for round nail production. Background Art
[0002] Round nails are steel nails with a cylindrical shape, a flat head at one end and a sharp tip at the other end. In the construction and decoration industries, round nails are often used to fix materials such as templates and wooden boards. In addition, round nails also have different sizes and materials, such as galvanized round nails, stainless steel round nails, etc. Round nails are widely used in the construction, decoration, and decoration industries. They can be used to hang objects, and can also be used to fix soft and hard wood, bamboo parts, ordinary plastics, earth wall sanding, home repair, packaging wooden boxes and other materials. In furniture manufacturing, round nails are also one of the commonly used connecting parts.
[0003] The nail feeding devices for round nail production currently on the market usually require workers to manually load the materials, resulting in high labor intensity and low work efficiency. In addition, the round nails are not arranged neatly and need to be manually inspected and aligned, which makes the device easy to get blocked and is not conducive to the next operation. Utility Model Content
[0004] The utility model aims to provide a bidirectional nail feeding device for round nail production, aiming to solve the problem in the above-mentioned background technology that the nail feeding device for round nail production usually requires manual feeding by staff, and the arrangement of round nails is not neat, which requires manual inspection and correction.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A bidirectional nail feeding device for round nail production includes a feeding assembly, which includes a feeding box, an inclined plate, an electric lifting rod and a moving platform. The inclined plate is fixedly installed inside the feeding box, the electric lifting rod is fixedly installed at the bottom of the feeding box, and the moving platform is fixedly installed on the top of the feeding box. The moving platform is driven upward by the electric lifting rod to feed a large portion of the round nails onto the bidirectional conveyor belt.
[0007] As a preferred solution of the utility model, a manipulator is fixedly installed on the outer side of the feeding box, a workbench is fixedly installed on the side of the feeding box, and a bidirectional conveyor belt is arranged on the top of the workbench.
[0008] As a preferred solution of the utility model, one-way conveyor belts are provided on both sides of the two-way conveyor belt, baffles are fixedly installed on the sides of the two-way conveyor belt and the one-way conveyor belt, a discharge channel is fixedly connected between the one-way conveyor belt and the loading box, and the tip of the round nail is stuck in the groove of the conveyor belt, thereby improving the loading efficiency of the round nail.
[0009] As a preferred solution of the utility model, a detection mechanism is arranged on the top of the workbench, and the detection mechanism includes a fixed frame, an optical fiber identification device, a detection head, a first electric telescopic rod and a push plate. The fixed frame is fixedly installed on the side of the workbench, the optical fiber identification device is fixedly installed on the bottom of the fixed frame, and the detection head is fixedly installed on the bottom of the optical fiber identification device.
[0010] As a preferred solution of the utility model, the first electric telescopic rod is fixedly installed on the inner side of the fixed frame, and the push plate is fixedly installed on the output end of the first electric telescopic rod. The round nails that are not placed neatly can be detected by the optical fiber recognition device and the detection head. The first electric telescopic rod drives the push plate to blow the round nails into the discharge channel, thereby realizing fully automated detection and reducing the labor intensity of the staff.
[0011] As a preferred solution of the utility model, a clamping mechanism is provided on the side of the one-way conveyor belt, and the clamping mechanism includes a bracket, a second electric telescopic rod, a movable plate, a clamping cylinder and a clamping head. The bracket is fixedly mounted on the side of the workbench, and the second electric telescopic rod is fixedly mounted on the inner side of the bracket.
[0012] As a preferred solution of the utility model, the movable plate is fixedly mounted on the output end of the second electric telescopic rod, the clamping cylinder is fixedly mounted inside the movable plate, the clamping head is arranged on the outside of the clamping cylinder, the clamping head is controlled by the clamping cylinder to clamp the round nails, and the movable plate is pushed by the second electric telescopic rod to feed the material. The movable plate can block one end of the one-way conveyor belt to prevent the round nails from falling.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] Through the setting of the feeding mechanism, the electric lifting rod drives the moving platform to move upward, and a large part of the round nails are sent to the two-way conveyor belt. The tips of the round nails are stuck in the grooves of the conveyor belt, which improves the feeding efficiency of the round nails. Through the setting of the detection mechanism, the optical fiber recognition device and the detection head can detect the round nails that are not placed neatly, and the first electric telescopic rod drives the push plate to blow the round nails into the discharge channel, realizing fully automated detection and reducing the labor intensity of the staff. Through the setting of the clamping mechanism, the clamping cylinder controls the clamping head to clamp the round nails, and the second electric telescopic rod pushes the moving plate for feeding. The moving plate can block one end of the one-way conveyor belt to prevent the round nails from falling. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 3 It is a schematic diagram of a feeding assembly of the utility model;
[0019] Figure 4 It is a schematic diagram of the detection mechanism of the utility model;
[0020] Figure 5 It is a schematic diagram of the clamping mechanism of the utility model.
[0021] In the figure: 1. feeding assembly; 101. feeding box; 102. inclined plate; 103. electric lifting rod; 104. moving platform; 2. manipulator; 3. workbench; 4. two-way conveyor belt; 5. one-way conveyor belt; 6. baffle; 7. discharge channel; 8. detection mechanism; 801. fixed frame; 802. optical fiber identification device; 803. detection head; 804. first electric telescopic rod; 805. push plate; 9. clamping mechanism; 901. bracket; 902. second electric telescopic rod; 903. moving plate; 904. clamping cylinder; 905. clamping head. DETAILED DESCRIPTION
[0022] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0024] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0025] Example
[0026] Reference Figure 1-5 , which is the first embodiment of the utility model, and provides a bidirectional nail feeding device for round nail production, including a feeding component 1, the feeding component 1 includes a feeding box 101, an inclined plate 102, an electric lifting rod 103 and a moving platform 104, the inclined plate 102 is fixedly installed inside the feeding box 101, the electric lifting rod 103 is fixedly installed at the bottom of the feeding box 101, and the moving platform 104 is fixedly installed on the top of the feeding box 101.
[0027] Specifically, a manipulator 2 is fixedly installed on the outer side of the loading box 101 , a workbench 3 is fixedly installed on the side of the loading box 101 , and a bidirectional conveyor belt 4 is arranged on the top of the workbench 3 .
[0028] Furthermore, the electric lifting rod 103 drives the movable platform 104 to move upward, and a large part of the round nails are sent to the bidirectional conveyor belt 4, and the tips of the round nails are stuck in the grooves of the conveyor belt, thereby improving the feeding efficiency of the round nails.
[0029] Specifically, a unidirectional conveyor belt 5 is provided on both sides of the bidirectional conveyor belt 4 , baffles 6 are fixedly installed on the sides of the bidirectional conveyor belt 4 and the unidirectional conveyor belt 5 , and a discharge channel 7 is fixedly connected between the unidirectional conveyor belt 5 and the loading box 101 .
[0030] Furthermore, the round nails are conveyed by the one-way conveyor belt 5 and the two-way conveyor belt 4, thereby reducing the labor intensity of the staff.
[0031] Specifically, a detection mechanism 8 is provided on the top of the workbench 3, and the detection mechanism 8 includes a fixed frame 801, a fiber optic identification device 802, a detection head 803, a first electric telescopic rod 804 and a push plate 805. The fixed frame 801 is fixedly installed on the side of the workbench 3, the fiber optic identification device 802 is fixedly installed on the bottom of the fixed frame 801, and the detection head 803 is fixedly installed on the bottom of the fiber optic identification device 802.
[0032] Furthermore, the optical fiber identification device 802 and the detection head 803 can detect the round nails that are not placed neatly.
[0033] Specifically, the first electric telescopic rod 804 is fixedly installed on the inner side of the fixing frame 801 , and the push plate 805 is fixedly installed on the output end of the first electric telescopic rod 804 .
[0034] Furthermore, the first electric telescopic rod 804 drives the push plate 805 to blow the round nails into the discharge channel 7, thereby realizing fully automated detection.
[0035] Specifically, a clamping mechanism 9 is provided on the side of the one-way conveyor belt 5, and the clamping mechanism 9 includes a bracket 901, a second electric telescopic rod 902, a movable plate 903, a clamping cylinder 904 and a clamping head 905. The bracket 901 is fixedly installed on the side of the workbench 3, and the second electric telescopic rod 902 is fixedly installed on the inner side of the bracket 901.
[0036] Furthermore, the second electric telescopic rod 902 pushes the movable plate 903 to feed the material, and the movable plate 903 can block one end of the one-way conveyor belt 5 to prevent the round nails from falling.
[0037] Specifically, the moving plate 903 is fixedly installed on the output end of the second electric telescopic rod 902 , the clamping cylinder 904 is fixedly installed inside the moving plate 903 , and the clamping head 905 is arranged on the outside of the clamping cylinder 904 .
[0038] Furthermore, the clamping head 905 is controlled by the clamping cylinder 904 to clamp the round nail.
[0039] When in use, first put the round nails into the loading box 101, and drive the moving platform 104 to move upward through the electric lifting rod 103, and prevent the round nails from falling through the inclined plate 102, and send most of the round nails to the two-way conveyor belt 4, and the tip of the round nail is stuck in the groove of the conveyor belt, which improves the feeding efficiency of the round nails, and the unidirectional conveyor belt 5 conveys the round nails to the bottom of the detection mechanism 8. The optical fiber recognition device 802 and the detection head 803 can detect the round nails that are not placed neatly, and the first electric telescopic rod 804 drives the push plate 805 to push the round nails into the discharge channel 7, and the round nails fall into the loading box 101 again, realizing fully automated detection and reducing the labor intensity of the staff. The clamping cylinder 904 controls the clamping head 905 to clamp the round nails, and the second electric telescopic rod 902 pushes the moving plate 903 to feed, and the moving plate 903 can block one end of the unidirectional conveyor belt 5 to prevent the round nails from falling.
[0040] In summary: through the setting of the feeding mechanism 1, the electric lifting rod 103 drives the moving platform 104 to move upward, and a large part of the round nails are fed into the bidirectional conveyor belt 4. The tips of the round nails are stuck in the grooves of the conveyor belt, which improves the feeding efficiency of the round nails. Through the setting of the detection mechanism 8, the optical fiber identification device 802 and the detection head 803 can detect the round nails that are not placed neatly. The first electric telescopic rod 804 drives the push plate 805 to blow the round nails into the discharge channel 7, realizing fully automated detection and reducing the labor intensity of the staff. Through the setting of the clamping mechanism 9, the clamping cylinder 904 controls the clamping head 905 to clamp the round nails, and the second electric telescopic rod 902 pushes the moving plate 903 to feed. The moving plate 903 can block one end of the unidirectional conveyor belt 5 to prevent the round nails from falling.
[0041] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values (e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.
[0042] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.
[0043] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.
[0044] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A bidirectional nail feeding device for round nail production, characterized in that: The invention comprises a loading assembly (1), wherein the loading assembly (1) comprises a loading box (101), an inclined plate (102), an electric lifting rod (103) and a moving platform (104), wherein the inclined plate (102) is fixedly installed inside the loading box (101), the electric lifting rod (103) is fixedly installed at the bottom of the loading box (101), and the moving platform (104) is fixedly installed at the top of the loading box (101).
2. The bidirectional nail feeding device for round nail production according to claim 1, characterized in that: A manipulator (2) is fixedly installed on the outer side of the loading box (101), a workbench (3) is fixedly installed on the side of the loading box (101), and a bidirectional conveyor belt (4) is arranged on the top of the workbench (3).
3. The bidirectional nail feeding device for round nail production according to claim 2, characterized in that: One-way conveyor belts (5) are provided on both sides of the bidirectional conveyor belt (4), baffles (6) are fixedly installed on the sides of the bidirectional conveyor belt (4) and the one-way conveyor belt (5), and a discharge channel (7) is fixedly connected between the one-way conveyor belt (5) and the loading box (101).
4. The bidirectional nail feeding device for round nail production according to claim 2, characterized in that: A detection mechanism (8) is arranged on the top of the workbench (3), and the detection mechanism (8) comprises a fixing frame (801), an optical fiber identification device (802), a detection head (803), a first electric telescopic rod (804) and a push plate (805); the fixing frame (801) is fixedly mounted on the side of the workbench (3), the optical fiber identification device (802) is fixedly mounted on the bottom of the fixing frame (801), and the detection head (803) is fixedly mounted on the bottom of the optical fiber identification device (802).
5. The bidirectional nail feeding device for round nail production according to claim 4, characterized in that: The first electric telescopic rod (804) is fixedly mounted on the inner side of the fixing frame (801), and the push plate (805) is fixedly mounted on the output end of the first electric telescopic rod (804).
6. The bidirectional nail feeding device for round nail production according to claim 3, characterized in that: A clamping mechanism (9) is provided on the side of the one-way conveyor belt (5), and the clamping mechanism (9) comprises a bracket (901), a second electric telescopic rod (902), a movable plate (903), a clamping cylinder (904) and a clamping head (905); the bracket (901) is fixedly mounted on the side of the workbench (3), and the second electric telescopic rod (902) is fixedly mounted on the inner side of the bracket (901).
7. The bidirectional nail feeding device for round nail production according to claim 6, characterized in that: The movable plate (903) is fixedly mounted on the output end of the second electric telescopic rod (902), the clamping cylinder (904) is fixedly mounted inside the movable plate (903), and the clamping head (905) is arranged on the outside of the clamping cylinder (904).