Tubular microporous aeration membrane mounting structure
By designing the installation structure of multiple aeration diaphragms and multiple vents in the tube microporous aerator, the problem of the aeration diaphragms being easily damaged and leaked due to excessive stress at the fixed tube clamp, and the The diaphragm has a longer service life and the system operates more stably.
Patent Information
- Application Number
- CN202421135794.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-23
AI Technical Summary
In existing tube microporous aerators, the aeration diaphragm is subjected to excessive stress at the fixed pipe clamps at both ends, which causes the diaphragm to break and leak, and high frequency replacement is not conducive to the stable operation of the system.
A tube-type microporous aeration diaphragm installation structure is designed. By setting multiple tube clamps on the aeration diaphragm tube, the diaphragm and the pipe fittings are divided into multiple sections equally to form a small aeration diaphragm chamber and on the tube wall. Multiple outlet openings are opened to reduce the air flow rate and pressure of each outlet opening.
It effectively reduces the breakage and leakage frequency of the aeration diaphragm, extends the service life of the diaphragm and the operation cycle of the aerator, improves the stability of the aerobic tank system, and reduces the cost of manual maintenance.
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Figure CN222498840U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tubular microporous aeration in an aerobic pool in wastewater treatment, in particular to a tubular microporous aeration membrane installation structure. Background Art
[0002] In current wastewater treatment, the mainstream aerobic pool aeration methods are divided into two types: disc microporous aerator aeration and tube microporous aerator aeration. The disc microporous aerator is mainly an aeration blower that blows compressed air through the rubber micropores covered on the ABS disc to achieve the purpose of aeration; the tube microporous aerator uses a blower to let the compressed air enter through one end of the ABS pipe of the DN65 pipe, and then exhausts from the pipe surface at 5cm inside the pipe. After the microporous aeration membrane is covered on the surface of the aeration membrane tube, the gas is blown out from the aeration membrane to achieve the purpose of aeration.
[0003] The aeration installation method of the disc microporous aerator is: the aerator is installed at the bottom of the pool by installing a saddle seat on the aeration branch pipe installed at the bottom of the pool. There are many pipes for installation and connection. The aeration of the aerobic pool is operated 24 hours a day. After years of operation, the aeration membrane and pipes will be damaged. At this time, the system needs to be stopped, the pool body needs to be emptied, and manual reinstallation is performed. The maintenance cost is high and it is not easy to operate.
[0004] The installation method of the tubular microporous aerator is: by installing the aerator on a liftable riser, the aeration membrane group is installed on the bottom of the pool through the T-shaped thread at the bottom of the riser. The tubular microporous aeration is to take in air near the end of the riser, and then exhaust air through the microporous aeration membrane on the surface of the membrane tube in the aeration membrane group. Since two DN65 pipe clamps are fixed at both ends of the membrane tube in the tubular microporous aerator, the aeration membrane is in an overall bow shape during normal operation, and the pipe clamps at both ends are under great stress; at the same time, the aeration of the aerobic pool is operated for 24 hours, and the aeration membrane is very easy to be damaged and leaked, resulting in an increase in the frequency of aeration membrane replacement. Although the tubular microporous aerator is liftable, high-frequency aeration membrane replacement is not conducive to the stable operation of the aerobic pool system. Utility Model Content
[0005] The main purpose of the utility model is to provide a tubular microporous aeration membrane installation structure to solve the problem that two pipe clamps are fixed at both ends of the membrane tube of the tubular microporous aerator in the prior art, resulting in the aeration membrane being in a bow shape as a whole during normal operation, causing greater force on the pipe clamps at both ends, and the aeration membrane is very easy to be damaged and leaked.
[0006] In order to solve the above technical problems, the utility model is implemented as follows: a tubular microporous aeration membrane installation structure, comprising: an aeration membrane tube and an aeration membrane, one end of the aeration membrane tube is an air inlet end, and the other end is provided with a pipe plug for blocking the aeration membrane tube; the aeration membrane is sleeved on the outside of the aeration membrane tube; the outer sleeve of the aeration membrane is provided with a plurality of pipe hoops, and the plurality of pipe hoops are arranged in sequence along the length direction of the aeration membrane tube, wherein two pipe hoops are respectively located at the two ends of the aeration membrane;
[0007] A plurality of pipe hoops divide the aeration membrane and the aeration membrane tube into a plurality of equidistant sections along the length direction of the aeration membrane tube, and the aeration membrane tube and the aeration membrane between two adjacent pipe hoops together form a small aeration membrane chamber; a plurality of air outlet holes are arranged on the tube wall of the corresponding aeration membrane tube in each of the small aeration membrane chambers.
[0008] As a further technical solution, the air inlet end of the aeration membrane tube is provided with an air inlet pipe, the interior of the air inlet end of the aeration membrane tube is provided with an internal thread interface, and the air inlet pipe is connected to the aeration membrane tube through the internal thread interface; the air inlet pipe is communicated with the interior of the aeration membrane tube.
[0009] As a further technical solution, the number of the pipe clamps is four; the number of the small aeration membrane chambers is three.
[0010] As a further technical solution, four groups of air outlet holes are provided on the corresponding aeration membrane tube in each of the small aeration membrane chambers, and the air outlet holes are connected to the interior of the aeration membrane tube; each group of air outlet holes includes two air outlet holes, the two air outlet holes in each group are on the same plane, and the two air outlet holes in each group are arranged in sequence along the length direction of the aeration membrane tube; the four groups of air outlet holes are arranged in a cross shape along the circumferential direction of the cross section of the aeration membrane tube.
[0011] As a further technical solution, the two air outlet holes in each group are located in the middle of the aeration membrane tube of the corresponding section.
[0012] As a further technical solution, an interface fixing support is provided between the side of the inner thread interface close to the end of the aeration membrane tube and the air inlet pipe.
[0013] As a further technical solution, the diameter of the air outlet is 58 mm.
[0014] The beneficial effects of the utility model are:
[0015] 1. Compared with the original tubular microporous aerator, the present invention adopts a different method of taking in air from one end and then exhausting it from the surface of the membrane tube, and fixing the two ends of the aeration membrane with pipe hoops. The present application takes in air from one end of the aeration membrane tube and blocks the other end. Instead of blocking the two ends of the membrane tube with the original two pipe hoops, the aeration membrane tube and the aeration membrane are divided into equal parts by four pipe hoops at a fixed distance to form a plurality of small aeration membrane chambers, and air outlet holes are evenly opened on the aeration membrane tube. Each small aeration membrane chamber corresponds to its own air outlet hole. After the compressed air passes through the air outlet hole, it is evenly exposed through the aeration membrane. There are two air outlet holes on the same plane between each two adjacent pipe hoops, that is, there are eight air outlet holes in each small aeration membrane chamber; and the eight air outlet holes are evenly divided into four groups, and the four groups of air outlet holes are arranged in a cross shape in the circumferential direction of the cross section of the aeration membrane tube, that is, the air outlet holes of each adjacent group are supported at 90 degrees.
[0016] 2. The tubular microporous aeration structure of the utility model is simple, and the prior art changes the air outlet of the entire aeration membrane to an evenly divided aeration membrane outlet of multiple sections, shortening the distance between two adjacent pipe clamps, while increasing the aperture and number of the air outlet holes, reducing the air flow rate of the aeration outlet holes, and reducing the pressure at the aeration membrane pipe clamp. The tubular microporous aeration membrane group installation structure provided by the utility model greatly reduces the outlet pressure of the aeration membrane by adding two pipe clamps and air inlet and outlet methods, reduces the frequency of aeration membrane damage and leakage, and under normal working conditions, prolongs the service life of the aeration membrane and the operating cycle of the aerator, increases the stability of the biochemical system operation, and reduces the cost of manual maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0018] Figure 1 It is an internal detail diagram of the utility model;
[0019] Figure 2 It is a schematic diagram of the utility model under aeration state;
[0020] Figure 3 It is a schematic cross-section diagram of the air inlet end of the aeration membrane tube in the utility model.
[0021] Description of Reference Numerals
[0022] 1. Female thread interface; 2. Aeration membrane; 3. Aeration membrane tube; 4. Air outlet; 5. Pipe clamp; 6. Pipe plug; 7. Air inlet pipe; 8. Air inlet end; 9. Interface fixing support. DETAILED DESCRIPTION
[0023] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the present invention. In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
[0024] like Figure 1-Figure 3 As shown, the utility model proposes a tubular microporous aeration membrane installation structure, including: an aeration membrane tube 3 and an aeration membrane 2, one end of the aeration membrane tube 3 is an air inlet end 8, and the other end is provided with a pipe plug 6 for blocking the end of the aeration membrane tube 3. The aeration membrane 2 is sleeved on the outside of the aeration membrane tube 3. The outer sleeve of the aeration membrane 2 is provided with a plurality of pipe hoops 5, and the plurality of pipe hoops 5 are arranged in sequence along the length direction of the aeration membrane tube 3, wherein two pipe hoops 5 are respectively located at the two ends of the aeration membrane 2; the plurality of pipe hoops 5 divide the aeration membrane 2 and the aeration membrane tube 3 into a plurality of equidistant sections along the length direction of the aeration membrane tube 3, and the aeration membrane tube 3 and the aeration membrane 2 between two adjacent pipe hoops 5 together form a small aeration membrane chamber; a plurality of air outlet holes 4 are provided on the tube wall of the corresponding aeration membrane tube 3 in each small aeration membrane chamber.
[0025] The air intake method of this application is as follows: Figure 1 As shown, air is taken in through the air inlet end 8 of the aeration membrane tube 3, and the other end of the aeration membrane tube 3 is blocked; the air is discharged through the air outlet holes 4 on the wall of the aeration membrane tube 3, and the gas enters the corresponding small aeration membrane chamber and then is evenly exposed through the aeration membrane 2.
[0026] like Figure 1 and Figure 2 As shown, in the present application, the air inlet end 8 of the aeration membrane tube 3 is provided with an air inlet pipe 7, the connection end of the air inlet pipe 7 is an outer thread joint, and the interior of the air inlet end 8 of the aeration membrane tube 3 is provided with an inner thread interface 1, the outer thread joint of the air inlet pipe 7 is connected to the inner thread interface 1 of the aeration membrane tube 3, and directly passes through the interior of the aeration membrane tube 3. In addition, an interface fixing support 9 is provided between the side of the inner thread interface 1 close to the end of the aeration membrane tube 3 and the air inlet pipe 7, which can increase the strength of the connection between the inner thread interface 1 and the air inlet pipe 7. The setting of the interface fixing support 9 is similar to the setting of the reinforcing rib or reinforcing plate in the prior art, that is, it is set between the end of the inner thread interface 1 and the side wall of the air inlet pipe 7. In addition, the air inlet pipe 7 may not be provided in the present application, and the T-shaped aeration branch pipe at the bottom of the aeration riser used for air intake in the prior art can be directly connected to the air inlet end 8 of the aeration membrane tube 3, wherein the T-shaped aeration branch pipe at the bottom of the aeration riser is an external thread joint, and the air inlet end 8 of the aeration membrane tube is an internal thread joint, and the two are connected after being wrapped with raw tape.
[0027] In this embodiment, there are four pipe hoops 5, and the four pipe hoops 5 divide the aeration membrane tube 3 and the aeration membrane sheet 2 into three sections at equal distances, that is, into three small aeration membrane chambers. Four groups of air outlet holes 4 are provided on the corresponding section of the aeration membrane tube 3 in each small aeration membrane chamber, and the air outlet holes 4 are connected to the inside of the aeration membrane tube 3; each group of air outlet holes 4 includes two, and the two air outlet holes 4 in each group are on the same plane, and the two air outlet holes 4 in each group are arranged in sequence along the length direction of the aeration membrane tube 3; the four groups of air outlet holes 4 are arranged in a cross shape along the circumferential direction of the cross section of the aeration membrane tube 3, and the two air outlet holes 4 in each group are located in the middle of the corresponding section of the aeration membrane tube 3. In the present application, the number of pipe hoops 5 used to fix the aeration membrane 2 is increased from two in the prior art to four, and the aeration membrane 2 is changed from a whole piece to three uniform sections, with one section of the aeration membrane 2 between each two pipe hoops 5; the number of air outlets 4 on the aeration membrane tube 3 is increased from two to twenty-four, and the twenty-four air outlets 4 are evenly distributed in four directions of the aeration membrane tube 3 (i.e., four directions of a cross-shaped cross section of the aeration membrane tube 3), and the vertical direction (i.e., the cross section of the aeration membrane tube 3) is 90 degrees between each adjacent two air outlets 4; in the horizontal direction (i.e., the length direction of the aeration membrane tube 3), the two air outlets 4 in each group of air outlets 4 evenly divide the corresponding section of the aeration membrane tube 3 in each small aeration membrane chamber into three sections, i.e., the two air outlets 4 in each group of air outlets 4 are located in the middle position between two adjacent pipe hoops 5. In addition, in the present embodiment, the aperture of the air outlet 4 is 58 mm, which is 4.8 times larger than the aperture of the air outlet of 10 mm in the prior art. In this embodiment, the diameter of the air outlet holes 4 is increased and the number thereof is increased, thereby reducing the air flow rate of the air outlet holes 4 and reducing the pressure at the pipe clamp 4 of the aeration membrane 2 .
[0028] In this embodiment, the compressed air from the blower enters through the air inlet pipe 7 of the aeration membrane tube 3, and after entering the interior of the aeration membrane tube 3, it comes out through the eight evenly distributed air outlet holes 4 in the small aeration membrane chamber between the two adjacent pipe hoops 5, and then passes through the corresponding aeration membrane 2 to enter the interior of the aerobic tank to complete the aeration purpose. The core technology of the utility model is that the air intake mode of the aeration membrane tube 3 is the air intake inside the aeration membrane tube 3, and the air outlet mode is that the gas inside the aeration membrane tube 3 is exhausted through the air outlet holes 4 on the surface of the aeration membrane tube 3, and the aeration membrane 2 is changed from a whole piece to a uniform three-section membrane, and there is a section of the aeration membrane 2 between every two pipe hoops 5.
[0029] In this embodiment, the aeration membrane tube 3 adopts a DN65 aeration membrane tube, the aeration membrane sheet 2 adopts a DN65 aeration membrane sheet, the pipe clamp 5 and the pipe plug 6 adopt a DN65 pipe clamp and a DN65 pipe plug respectively; and the air inlet pipe 7 adopts a DN32 air inlet pipe. The compressed air from the blower passes through the DN32 air inlet pipe 7, enters the interior of the aeration membrane tube 3, and is exhausted through the air outlet 4 on the wall of the aeration membrane tube 3, and then enters the aerobic tank through the aeration membrane sheet 2, so as to achieve the purpose of aeration.
[0030] The above description is only a preferred embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
Claims
1. A tubular microporous aeration membrane installation structure, comprising: An aeration membrane tube and an aeration membrane sheet, characterized in that one end of the aeration membrane tube is an air inlet end, and the other end is provided with a pipe plug for blocking the aeration membrane tube; the aeration membrane sheet is sleeved on the outside of the aeration membrane tube; the outer sleeve of the aeration membrane sheet is provided with a plurality of pipe hoops, and the plurality of pipe hoops are sequentially arranged at intervals along the length direction of the aeration membrane tube, wherein two pipe hoops are respectively located at the two ends of the aeration membrane sheet; A plurality of pipe hoops divide the aeration membrane and the aeration membrane tube into a plurality of equidistant sections along the length direction of the aeration membrane tube, and the aeration membrane tube and the aeration membrane between two adjacent pipe hoops together form a small aeration membrane chamber; a plurality of air outlet holes are arranged on the tube wall of the corresponding aeration membrane tube in each of the small aeration membrane chambers.
2. A tubular microporous aeration membrane installation structure according to claim 1, characterized in that: The air inlet end of the aeration membrane tube is provided with an air inlet pipe, the interior of the air inlet end of the aeration membrane tube is provided with an internal thread interface, the air inlet pipe is connected to the aeration membrane tube through the internal thread interface; the air inlet pipe is communicated with the interior of the aeration membrane tube.
3. A tubular microporous aeration membrane installation structure according to claim 1, characterized in that: There are four pipe clamps and three small aeration membrane chambers.
4. A tubular microporous aeration membrane installation structure according to claim 1, characterized in that: The corresponding aeration membrane tube in each of the small aeration membrane chambers is provided with four groups of air outlet holes, and the air outlet holes are connected to the interior of the aeration membrane tube; each group of air outlet holes includes two air outlet holes, the two air outlet holes in each group are on the same plane, and the two air outlet holes in each group are arranged in sequence along the length direction of the aeration membrane tube; the four groups of air outlet holes are arranged in a cross shape along the circumferential direction of the cross section of the aeration membrane tube.
5. A tubular microporous aeration membrane installation structure according to claim 4, characterized in that: The two air outlet holes in each group are located in the middle of the aeration membrane tube of the corresponding section.
6. A tubular microporous aeration membrane installation structure according to claim 2, characterized in that: An interface fixing support is provided between one side of the inner thread interface close to the end of the aeration membrane tube and the air inlet pipe.
7. A tubular microporous aeration membrane installation structure according to claim 1, characterized in that: The diameter of the air outlet is 58 mm.