Microbial fermentation tank with stirring structure
By designing two sets of stirring parts and dredging components driven by motors in the microbial fermentation tank, the problems of low mixing efficiency of raw materials and blockage of discharge pipes in the prior art are solved, and more efficient raw materials mixing and discharge are achieved.
Patent Information
- Application Number
- CN202420936238.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing microbial fermentation tank stirring structure has one-way operation, resulting in low mixing efficiency of raw materials and poor fluidity of raw materials, which can easily block the discharge pipe, affecting the discharge speed and efficiency.
A microbial fermentation tank with a stirring structure is designed, and the output shaft is driven by a motor to drive the two groups of stirring parts to rotate in the tank body. The rotation direction of the stirring part is inconsistent to speed up the mixing of raw materials. At the same time, a dredging component is provided in the discharge pipe to prevent blockage.
The mixing efficiency and processing efficiency of raw materials are improved, and the problem of raw materials blocking the discharge pipe is avoided, thereby improving the discharge speed and efficiency.
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Figure CN222499094U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of microbial fermentation tanks, and in particular relates to a microbial fermentation tank with a stirring structure. Background Art
[0002] Microbial fermentation refers to the process of using microorganisms to convert raw materials into products needed by humans through specific metabolic pathways under suitable conditions. Fermentation tank refers to an industrial device used for microbial fermentation. Its main body is generally a cylindrical cylinder made of stainless steel plates with a volume of 1m3 to hundreds of m3. Fermentation tank is a key equipment in the microbial production process. Microorganisms need to grow, metabolize and eventually produce fermentation products in a suitable environment. The microbial fermentation process is divided into aerobic fermentation and anaerobic fermentation according to the fermentation conditions. Aerobic fermentation methods include liquid surface culture fermentation, fermentation on the surface of porous or granular solid culture medium and deep fermentation with oxygen. Anaerobic fermentation uses deep fermentation without oxygen. Therefore, both aerobic and anaerobic fermentation can be achieved through deep culture, and this culture is completed in a cylindrical fermentation tank with a certain diameter-to-height ratio. Publication No.: CN216584997U discloses a microbial fermentation tank with an air intake treatment device, which specifically relates to the technical field of microbial fermentation tanks. Most of the existing devices do not have a good removal of dust and other microorganisms in the air. The fermentation tank is easily infected with miscellaneous bacteria during the process of culturing microorganisms, and the amount of air injected cannot be controlled according to different needs. It includes a connecting box and a fan, a filter component is installed inside the connecting box, and an adjustment component is installed on the side surface of the connecting box. By setting the filter component in conjunction with an ultraviolet sterilization lamp, miscellaneous bacteria and dust particles in the injected gas can be removed to prevent the microorganisms inside the fermentation tank body from being infected, thereby improving the product quality. The dust particles blocked by the dustproof filter will accumulate inside the dust collecting chamber. By setting the adjustment component, the water storage tank and the nozzle, the different needs of different microorganisms for humidity and gas volume during fermentation can be met to ensure the working efficiency of the microorganisms and improve the product quality.
[0003] However, there are some problems with the prior art: the stirring structure of the existing microbial fermentation tank performs unidirectional stirring in one direction, so that the stirring structure cannot improve the mixing efficiency of the raw materials when stirring the raw materials, and when the raw materials are discharged from the tank body through the discharge pipe, due to the poor fluidity of the raw materials, the raw materials are easily blocked in the discharge pipe, thereby affecting the discharge speed and efficiency. Therefore, we propose a microbial fermentation tank with a stirring structure. Utility Model Content
[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide a microbial fermentation tank with a stirring structure, in which the output shaft is driven to rotate by the operation of a motor, and the rotation of the output shaft drives the two groups of stirring parts of the stirring assembly to rotate in the tank body. The rotation directions of the two groups of stirring parts are inconsistent, so that the raw materials in the tank body are mixed faster, thereby improving the mixing efficiency of the raw materials, and also having the advantage of improving the processing efficiency of the raw materials that have not been processed subsequently.
[0005] The utility model is implemented as follows: a microbial fermentation tank with a stirring structure comprises a tank body, a sealing cover and a stirring assembly, wherein the tank body is provided with a stirring assembly, the stirring assembly is composed of two groups of stirring parts, a motor is fixedly mounted on the upper surface of the sealing cover, a rotating hole is provided on the sealing cover, and the output shaft of the motor is inserted through the rotating hole into the tank body, the stirring assembly and the output shaft of the motor are matched in transmission, the sealing cover is detachably provided on the tank body, the outer wall of the tank body is provided with supporting legs, the supporting legs are provided in four groups, and the four groups of supporting legs are arranged in a circular array around the outer wall of the tank body, and a feeding hole is provided on the sealing cover.
[0006] Optionally, a discharge hole is opened at the bottom of the tank body, a discharge pipe is fixedly installed in the discharge hole, and a dredging component is arranged at the bottom of the tank body, and the dredging component is close to the discharge pipe.
[0007] Optionally, the stirring assembly includes a first rotating rod, and the upper surface of the first rotating rod is fixedly mounted on the output shaft end of the motor.
[0008] Optionally, stirring blades are arranged on the surface of the first rotating rod, and three groups of stirring blades are arranged, and the first rotating rod is arranged longitudinally in the tank body.
[0009] Optionally, a first bevel gear is fixedly mounted on the lower surface of the first rotating rod, a second bevel gear is meshed with the first bevel gear, and a mounting hole is formed on the second bevel gear.
[0010] Optionally, a second rotating rod is fixedly installed in the mounting hole of the second bevel gear, and the second rotating rod is transversely arranged in the tank body, and stirring plates are arranged at both ends of the surface of the second rotating rod.
[0011] Optionally, two groups of mounting plates are fixedly mounted on the inner wall of the tank body, one end of the two groups of mounting plates are fixedly mounted with bearings, and both ends of the second rotating rod are rotatably arranged in the two groups of bearings.
[0012] Optionally, the dredging assembly includes a fixed plate, the upper surface of which is fixedly mounted on the bottom of the tank body, an electric telescopic rod is fixedly mounted on the lower surface of the fixed plate, a dredging rod is fixedly mounted on the piston rod end of the electric telescopic rod, and one end of the dredging rod is located in the discharge pipe.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The motor is operated to drive the output shaft to rotate, and the rotation of the output shaft drives the two stirring parts of the stirring assembly to rotate in the tank body. The rotation directions of the two stirring parts are inconsistent, so that the raw materials in the tank body 1 are mixed faster, thereby improving the mixing efficiency of the raw materials, and can also improve the processing efficiency of the raw materials that have not been processed later.
[0015] 2. The output shaft of the motor rotates to drive the first rotating rod to rotate, the first rotating rod drives the first stirring blade and the first bevel gear to rotate, the first bevel gear drives the second bevel gear to rotate, the second bevel gear drives the second rotating rod to rotate, the second rotating rod drives the stirring plate to rotate, and the stirring plate and the stirring blade rotate in different directions, thereby achieving the effect of accelerating the mixing of raw materials.
[0016] 3. The electric telescopic rod is repeatedly operated to make the piston rod continuously extend and retract back and forth. The piston rod is extended and retracted back and forth to drive one end of the dredging rod to move back and forth in the discharge pipe, thereby clearing the raw materials blocked in the discharge pipe, thereby improving the discharge speed and efficiency of the raw materials.
[0017] Other features and advantages of the present invention will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram provided by the utility model;
[0019] Figure 2 It is a schematic diagram of the dredging rod provided by the utility model;
[0020] Figure 3 This is a schematic diagram of the first bevel gear provided by the utility model;
[0021] Figure 4 This is a schematic diagram of a second rotating rod provided by the utility model.
[0022] In the figure: 1. tank body; 2. sealing cover; 3. stirring assembly; 4. motor; 5. discharge pipe; 6. dredging assembly; 7. mounting plate; 8. bearing; 301. first rotating rod; 302. stirring blade; 303. first bevel gear; 304. second bevel gear; 305. second rotating rod; 306. stirring plate; 601. fixing plate; 602. electric telescopic rod; 603. dredging rod. DETAILED DESCRIPTION
[0023] In order to further understand the content, features and effects of the utility model, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.
[0024] like Figures 1 to 4 As shown, a microbial fermentation tank with a stirring structure provided by an embodiment of the utility model includes a tank body 1, a cover 2 and a stirring assembly 3. The tank body 1 is provided with a stirring assembly 3, and the stirring assembly 3 is composed of two groups of stirring parts. A motor 4 is fixedly installed on the upper surface of the cover 2, and a rotating hole is provided on the cover 2, and the output shaft of the motor 4 is inserted through the rotating hole to the tank body 1. The stirring assembly 3 and the output shaft of the motor 4 are matched in transmission. The cover 2 is detachably arranged on the tank body 1, and the outer wall of the tank body 1 is provided with supporting legs. There are four groups of supporting legs, and the four groups of supporting legs are arranged in a ring shape around the outer wall of the tank body 1, and a feeding hole is provided on the cover 2.
[0025] The motor 4 is operated to drive the output shaft to rotate, and the output shaft drives the two stirring parts of the stirring assembly 3 to rotate in the tank body 1. The rotation directions of the two stirring parts are inconsistent, so that the raw materials in the tank body 1 are mixed faster, thereby improving the mixing efficiency of the raw materials, and can also improve the processing efficiency of the raw materials that have not been processed later. The tank body 1 is supported by four groups of supporting legs, so that the tank body 1 has the function of being supported and having its height adjusted, so that the discharge pipe 5 can be vertically downward, thereby facilitating the discharge of the raw materials.
[0026] A discharge hole is provided at the bottom of the tank body 1 , and a discharge pipe 5 is fixedly installed in the discharge hole. A dredging component 6 is provided at the bottom of the tank body 1 , and the dredging component 6 is close to the discharge pipe 5 .
[0027] When the discharge pipe 5 is clogged, the dredging component 6 is operated to dredge the clogged raw materials in the discharge pipe 5, thereby improving the discharge speed and efficiency of the raw materials.
[0028] Specifically, the stirring assembly 3 includes a first rotating rod 301, the upper surface of which is fixedly mounted on the output shaft end of the motor 4; a stirring blade 302 is arranged on the surface of the first rotating rod 301, and three groups of stirring blades 302 are arranged, and the first rotating rod 301 is longitudinally arranged in the tank body 1; a first bevel gear 303 is fixedly mounted on the lower surface of the first rotating rod 301, and a second bevel gear 304 is meshed on the first bevel gear 303, and a mounting hole is opened on the second bevel gear 304; a second rotating rod 305 is fixedly mounted in the mounting hole of the second bevel gear 304, and the second rotating rod 305 is transversely arranged in the tank body 1, and stirring plates 306 are arranged at both ends of the surface of the second rotating rod 305.
[0029] The output shaft of the motor 4 rotates to drive the first rotating rod 301 to rotate, the first rotating rod 301 rotates to drive the first stirring blade 302 and the first bevel gear 303 to rotate, the first bevel gear 303 rotates to drive the second bevel gear 304 to rotate, the second bevel gear 304 rotates to drive the second rotating rod 305 to rotate, the second rotating rod 305 rotates to drive the stirring plate 306 to rotate, and the stirring plate 306 and the stirring blade 302 rotate in different directions, thereby achieving the effect of accelerating the mixing of the raw materials.
[0030] Two groups of mounting plates 7 are fixedly mounted on the inner wall of the tank body 1 , one end of each of the two groups of mounting plates 7 is fixedly mounted with a bearing 8 , and both ends of the second rotating rod 305 are rotatably disposed in the two groups of bearings 8 .
[0031] When the second rotating rod 305 rotates, both ends will rotate in the bearing 8 at the same time, so that the rotating rod has rotation stability when rotating.
[0032] The dredging assembly 6 includes a fixed plate 601, the upper surface of which is fixedly installed on the bottom of the tank body 1, and the lower surface of the fixed plate 601 is fixedly installed with an electric telescopic rod 602, and the piston rod end of the electric telescopic rod 602 is fixedly installed with a dredging rod 603, and one end of the dredging rod 603 is located in the discharge pipe 5.
[0033] The electric telescopic rod 602 is repeatedly operated to cause the piston rod to continuously telescope back and forth, and the telescopic movement of the piston rod drives one end of the dredging rod 603 to move back and forth in the discharge pipe 5, thereby clearing the raw materials blocked in the discharge pipe 5, thereby improving the discharge speed and efficiency of the raw materials.
[0034] Working principle of this utility model:
[0035] The output shaft of the motor 4 rotates to drive the first rotating rod 301 to rotate, and the rotation of the first rotating rod 301 drives the first stirring blade 302 to rotate and drives the first bevel gear 303 to rotate, and the rotation of the first bevel gear 303 drives the second bevel gear 304 to rotate, and the rotation of the second bevel gear 304 drives the second rotating rod 305 to rotate, and the rotation of the second rotating rod 305 drives the stirring plate 306 to rotate. The stirring plate 306 and the stirring blade 302 have different rotation directions, thereby achieving the effect of accelerating the mixing of the raw materials, thereby improving the mixing efficiency of the raw materials. When the discharge pipe 5 is blocked, the electric telescopic rod 602 is repeatedly operated to cause the piston rod to continuously telescope back and forth, and the piston rod is telescoped back and forth to drive one end of the dredging rod 603 to move back and forth in the discharge pipe 5, thereby clearing the raw materials blocked in the discharge pipe 5, thereby improving the discharge speed and efficiency of the raw materials.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A microbial fermentation tank with a stirring structure, comprising a tank body (1), a sealing cover (2) and a stirring assembly (3), characterized in that: A stirring assembly (3) is arranged in the tank body (1), and the stirring assembly (3) is composed of two groups of stirring parts. A motor (4) is fixedly mounted on the upper surface of the cover (2). A rotation hole is provided on the cover (2), and the output shaft of the motor (4) is inserted through the rotation hole into the tank body (1). The stirring assembly (3) and the output shaft of the motor (4) are matched in transmission. The cover (2) is detachably arranged on the tank body (1). The rotation directions of the two groups of stirring parts are inconsistent. Support legs are arranged on the outer wall of the tank body (1). There are four groups of support legs. The four groups of support legs are arranged in a circular shape around the outer wall of the tank body (1). A feed hole is provided on the cover (2).
2. The microbial fermentation tank with a stirring structure according to claim 1, characterized in that: A discharge hole is provided at the bottom of the tank body (1), a discharge pipe (5) is fixedly installed in the discharge hole, and a dredging component (6) is provided at the bottom of the tank body (1), and the dredging component (6) is close to the discharge pipe (5).
3. The microbial fermentation tank with a stirring structure according to claim 1, characterized in that: The stirring assembly (3) comprises a first rotating rod (301), the upper surface of which is fixedly mounted on the output shaft end of the motor (4).
4. The microbial fermentation tank with a stirring structure according to claim 3, characterized in that: The surface of the first rotating rod (301) is provided with stirring blades (302), and three groups of stirring blades (302) are provided. The first rotating rod (301) is longitudinally arranged in the tank body (1).
5. The microbial fermentation tank with a stirring structure according to claim 3, characterized in that: A first bevel gear (303) is fixedly mounted on the lower surface of the first rotating rod (301), a second bevel gear (304) is meshed with the first bevel gear (303), and a mounting hole is provided on the second bevel gear (304).
6. The microbial fermentation tank with a stirring structure according to claim 5, characterized in that: A second rotating rod (305) is fixedly mounted in the mounting hole of the second bevel gear (304), and the second rotating rod (305) is transversely arranged in the tank body (1), and stirring plates (306) are arranged at both ends of the surface of the second rotating rod (305).
7. The microbial fermentation tank with a stirring structure according to claim 6, characterized in that: Two groups of mounting plates (7) are fixedly mounted on the inner wall of the tank body (1), one end of each of the two groups of mounting plates (7) is fixedly mounted with a bearing (8), and both ends of the second rotating rod (305) are rotatably arranged in the two groups of bearings (8).
8. The microbial fermentation tank with a stirring structure according to claim 2, characterized in that: The dredging assembly (6) comprises a fixing plate (601), the upper surface of which is fixedly mounted on the bottom of the tank body (1), the lower surface of which is fixedly mounted an electric telescopic rod (602), a dredging rod (603) being fixedly mounted on the piston rod end of the electric telescopic rod (602), and one end of the dredging rod (603) being located in the discharge pipe (5).
Citation Information
Patent Citations
Microbial fermentation tank with air inlet treatment device
CN216584997U