Uniform-dyeing high-temperature water-saving dyeing machine for printing and dyeing knitwear

By designing automated distance and range adjustment components, the existing dyeing machines are complicated to adjust and unevenly distributed dyes, and efficient and uniform dyeing effects are achieved.

CN222499662UActive Publication Date: 2025-02-18RUSHAN WUXING FIBRE CO LTD
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Patent Information

Application Number
CN202421241144.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-02-18
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The existing nozzle dyeing machines are complicated when adjusting the distance between the nozzle and the textile fabric and spraying range, making it difficult to meet the needs of different types and widths of fabrics, resulting in uneven distribution of dyes and waste.

Method used

A high-temperature water-saving dyeing machine including a distance adjustment assembly and a range adjustment assembly is designed. The movement of the screw and rack plate is driven by the motor, and the distance between the nozzle and the fabric and the spray range are adjusted to achieve automated control.

Benefits of technology

It improves the uniformity of dye distribution on the fabric, reduces the waste of dye, improves dyeing efficiency and accuracy, and is suitable for textile fabrics of different types and widths.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of textile dyeing, and discloses a uniform-dyeing high-temperature water-saving dyeing machine for printing and dyeing knitwear, which comprises a shell, the bottom of the inner wall of the shell is fixedly connected with a supporting plate, and the top of the inner wall of the shell and the top of the supporting plate are respectively provided with a distance adjusting assembly. A range adjusting assembly is installed on the surface of the distance adjusting assembly, the distance adjusting assembly comprises a first motor, an output shaft of the first motor is fixedly connected with a lead screw, the outer side of the lead screw is sleeved with a threaded pipe in a threaded mode, and the end, away from the first motor, of the threaded pipe is fixedly connected with a mounting plate; by arranging the distance adjusting assembly and the range adjusting assembly, the distribution uniformity of the dye on the cloth is improved, so that the optimal dyeing effect is achieved, the dyeing precision and efficiency are balanced, the usage amount of the dye can be effectively saved, and waste of the dye is reduced to the maximum extent.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile dyeing, and more specifically to a high-temperature water-saving dyeing machine with uniform dyeing for knitwear printing and dyeing. Background Art

[0002] The textile industry is a traditional pillar industry in my country, including five parts: textile, printing and dyeing, chemical fiber, clothing and textile special equipment manufacturing. With the rapid development of the national economy, my country's printing and dyeing industry has also entered a period of rapid development, with significantly improved equipment and technical levels, and continuous updates of production processes and equipment. Printing and dyeing technology occupies a pivotal position in the textile industry, and cost control in the printing and dyeing process directly affects the economic value of the fabric. Therefore, the cost of the dyeing process of the fabric must be strictly controlled.

[0003] An existing dyeing machine adopts nozzle dyeing to spray dyeing liquid on the surface of the transmitted textile fabric. Different types of fabrics may have different requirements for the spraying distance of the dye, and different types and concentrations of dyes also have different requirements for the spraying distance. However, the distance between the existing nozzle and the textile fabric is not easy to adjust. Using different spraying ranges for fabrics of different widths can reduce adjustments and waste. However, the existing method of controlling the nozzle often requires manual adjustment of the nozzle control valve in sequence, which is cumbersome. Utility Model Content

[0004] In order to overcome the above defects of the prior art, the utility model provides a high-temperature water-saving dyeing machine for uniform dyeing of knitwear for printing and dyeing, so as to solve the problems existing in the above background technology.

[0005] The utility model provides the following technical solution: a high-temperature water-saving dyeing machine with uniform dyeing for knitwear printing and dyeing, comprising a shell, a support plate is fixedly connected to the bottom of the inner wall of the shell, a distance adjustment component is installed on the top of the inner wall of the shell and the top of the support plate, a range adjustment component is installed on the surface of the distance adjustment component, the distance adjustment component comprises a first motor, a screw is fixedly connected to the output shaft of the first motor, a threaded tube is sleeved on the outer thread of the screw, a mounting plate is fixedly connected to one end of the threaded tube away from the first motor, a spray dyeing component is fixedly connected to the surface of the mounting plate away from the threaded tube, the spray dyeing component comprises a nozzle, a cylindrical through hole is penetrated through the front of the spray dyeing component, the range adjustment component comprises a second motor fixedly connected to the surface of the mounting plate and a rack plate installed on the surface of the mounting plate, a cylindrical gear is fixedly sleeved on the output shaft of the second motor, a T-bar is fixedly connected to the surface of the rack plate, a T-slot is opened on the surface of the mounting plate, and the T-slot is slidably sleeved with the T-bar.

[0006] Furthermore, support legs are fixedly connected to the four sides of the bottom of the shell, a discharge pipe is fixedly connected to the middle of the bottom of the shell, and a control valve is installed on the outside of the discharge pipe.

[0007] Furthermore, the bottom of the shell is a pyramid shape with high sides and low center, strip holes are opened on both sides of the shell, and positioning rollers are installed on both sides of the inner wall of the shell.

[0008] Furthermore, a control panel is installed on the front side of the shell, and the control panel is electrically connected to the first motor and the second motor through wires.

[0009] Furthermore, the front and back sides of the mounting plate close to the surface of the first motor are fixedly connected with positioning rods, and the outer sides of the positioning rods are movably sleeved with positioning tubes.

[0010] Furthermore, a fixing plate is fixedly connected to the end of the side surface of the rack plate, a connecting rod is fixedly connected to the surface of the fixing plate, and a cylindrical plug is fixedly connected to the other end of the connecting rod.

[0011] Technical effects and advantages of the utility model:

[0012] 1. The utility model is provided with a distance adjustment component. The control panel can control the first motor to drive the screw to rotate. Under the thread thrust of the screw, the threaded tube drives the mounting plate to rise and fall, thereby adjusting the distance between the spray dyeing component and the textile cloth, improving the uniformity of dye distribution on the cloth, so as to obtain the best dyeing effect and balance the requirements of dyeing accuracy and efficiency.

[0013] 2. The utility model is provided with a range adjustment component. The control panel controls the second motor to drive the cylindrical gear to rotate. The meshing action with the rack plate drives the rack plate to move longitudinally on the surface of the mounting plate, thereby driving the two fixed plates to move away from or closer to each other. The cylindrical plug and the cylindrical through hole are adapted to each other. The cylindrical plug is driven to move by the connecting rod, and the corresponding nozzle can be blocked, so that the nozzle located between the two cylindrical plugs may spray out the dyeing liquid, while the other nozzles cannot spray out. Then, the spraying range of the spray dyeing component can be adjusted according to the width of the textile cloth, which can effectively save the use of dye and minimize the waste of dye. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0015] Figure 2 This is a schematic diagram of the support plate structure of the utility model.

[0016] Figure 3 It is a schematic diagram of the structure of the distance adjustment component of the utility model.

[0017] Figure 4 It is a schematic diagram of the structure of the range adjustment component of the utility model.

[0018] Figure 5 This is a schematic diagram of the cylindrical plug structure of the utility model.

[0019] Figure 6 It is a schematic diagram of the structure of the spray dyeing component of the utility model.

[0020] The accompanying drawings are marked as follows: 1. Shell; 101. Support leg; 102. Discharge pipe; 103. Control valve; 104. Strip hole; 105. Control panel; 106. Positioning roller; 107. Support plate; 2. Distance adjustment assembly; 201. First motor; 202. Screw rod; 203. Threaded pipe; 204. Mounting plate; 241. T-slot; 205. Positioning rod; 206. Positioning pipe; 3. Range adjustment assembly; 301. Second motor; 302. Cylindrical gear; 303. Rack plate; 304. T-bar; 305. Fixing plate; 306. Connecting rod; 307. Cylindrical plug; 4. Spray dyeing assembly; 401. Nozzle; 402. Cylindrical through hole. DETAILED DESCRIPTION

[0021] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative. The present invention involves a high-temperature, water-saving dyeing machine with uniform dyeing for knitwear printing and dyeing, and is not limited to the various structures recorded in the following embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.

[0022] Reference Figure 1-Figure 6The utility model provides a high-temperature water-saving dyeing machine with uniform dyeing for knitwear printing and dyeing, comprising a shell 1, a support plate 107 is fixedly connected to the bottom of the inner wall of the shell 1, a distance adjustment component 2 is installed on the top of the inner wall of the shell 1 and the top of the support plate 107, a range adjustment component 3 is installed on the surface of the distance adjustment component 2, the distance adjustment component 2 comprises a first motor 201, a screw rod 202 is fixedly connected to the output shaft of the first motor 201, a threaded tube 203 is threadedly sleeved on the outer side of the screw rod 202, a mounting plate 204 is fixedly connected to the end of the threaded tube 203 away from the first motor 201, a spray dyeing component 4 is fixedly connected to the surface of the mounting plate 204 away from the threaded tube 203, and the spray dyeing component Component 4 includes a nozzle 401, and a cylindrical through hole 402 is opened on the front of the spray dyeing component 4. The range adjustment component 3 includes a second motor 301 fixedly connected to the surface of the mounting plate 204 and a rack plate 303 installed on the surface of the mounting plate 204. The output shaft of the second motor 301 is fixedly sleeved with a cylindrical gear 302, and the surface of the rack plate 303 is fixedly connected with a T-bar 304. The surface of the mounting plate 204 is provided with a T-slot 241, and the T-slot 241 is slidably sleeved with the T-bar 304. The end of the side of the rack plate 303 is fixedly connected with a fixing plate 305, and the surface of the fixing plate 305 is fixedly connected with a connecting rod 306, and the other end of the connecting rod 306 is fixedly connected with a cylindrical plug 307.

[0023] In the embodiment of the present application, a plurality of feed pipes are fixedly connected to the surface of the spray dyeing component 4, and the feed pipes are connected to the middle of the inner side of the cylindrical through hole 402. The control panel 105 can control the first motor 201 to drive the screw rod 202 to rotate. Under the thread thrust of the screw rod 202, the threaded tube 203 drives the mounting plate 204 to rise and fall, thereby adjusting the distance between the spray dyeing component 4 and the textile cloth, improving the uniformity of the distribution of the dye on the cloth, so as to obtain the best dyeing effect and balance the requirements of dyeing accuracy and efficiency.

[0024] The second motor 301 is controlled by the control panel 105 to drive the cylindrical gear 302 to rotate, and through the meshing action with the rack plate 303, the rack plate 303 is driven to move longitudinally on the surface of the mounting plate 204, and then the two fixed plates 305 are driven to move away from or close to each other. The cylindrical plug 307 is adapted to the cylindrical through hole 402, and the cylindrical plug 307 is driven to move by the connecting rod 306, so that the corresponding nozzle 401 can be blocked, so that the nozzle 401 located between the two cylindrical plugs 307 may spray out the dyeing liquid, and the other nozzles 401 cannot spray out. Then, the spraying range of the spray dyeing component 4 can be adjusted according to the width of the textile cloth, which can effectively save the use of dye and minimize the waste of dye.

[0025] In a preferred embodiment, support legs 101 are fixedly connected on all sides of the bottom of the shell 1, a discharge pipe 102 is fixedly connected to the middle of the bottom of the shell 1, a control valve 103 is installed on the outside of the discharge pipe 102, the bottom of the shell 1 is a pyramid-shaped one with high sides and low middle, strip holes 104 are opened on both sides of the shell 1, and positioning rollers 106 are installed on both sides of the inner wall of the shell 1. The pyramid-shaped design of the bottom of the shell 1 facilitates the recovery of the dyeing liquid after use and facilitates the cleaning of the interior of the shell 1.

[0026] In a preferred embodiment, a control panel 105 is installed on the front of the shell 1, and the control panel 105 is electrically connected to the first motor 201 and the second motor 301 through wires. The first motor 201 can control the distance between the spray dyeing component 4 and the textile cloth, and the second motor 301 can control the spraying range of the spray dyeing component 4.

[0027] In a preferred embodiment, the front and back sides of the mounting plate 204 close to the surface of the first motor 201 are fixedly connected with positioning rods 205, and the outer side of the positioning rods 205 is movably sleeved with positioning tubes 206. Through the cooperation of the positioning rods 205 and the positioning tubes 206, the mounting plate 204 can be positioned.

[0028] Working principle of the utility model: a plurality of feed pipes are fixedly connected to the surface of the spray dyeing component 4, and the feed pipes are connected to the middle of the inner side of the cylindrical through hole 402. The control panel 105 can control the first motor 201 to drive the screw rod 202 to rotate. Under the thread thrust of the screw rod 202, the threaded tube 203 drives the mounting plate 204 to rise and fall, thereby adjusting the distance between the spray dyeing component 4 and the textile cloth, improving the uniformity of the distribution of the dye on the cloth, so as to obtain the best dyeing effect and balance the requirements of dyeing accuracy and efficiency.

[0029] The second motor 301 is controlled by the control panel 105 to drive the cylindrical gear 302 to rotate, and through the meshing action with the rack plate 303, the rack plate 303 is driven to move longitudinally on the surface of the mounting plate 204, and then the two fixed plates 305 are driven to move away from or close to each other. The cylindrical plug 307 is adapted to the cylindrical through hole 402, and the cylindrical plug 307 is driven to move by the connecting rod 306, so that the corresponding nozzle 401 can be blocked, so that the nozzle 401 located between the two cylindrical plugs 307 may spray out the dyeing liquid, and the other nozzles 401 cannot spray out. Then, the spraying range of the spray dyeing component 4 can be adjusted according to the width of the textile cloth, which can effectively save the use of dye and minimize the waste of dye.

[0030] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0031] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0032] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A high-temperature water-saving dyeing machine for uniform dyeing of knitwear, comprising a housing (1), characterized in that: The bottom of the inner wall of the shell (1) is fixedly connected to a support plate (107), the top of the inner wall of the shell (1) and the top of the support plate (107) are both installed with a distance adjustment component (2), the surface of the distance adjustment component (2) is installed with a range adjustment component (3), the distance adjustment component (2) comprises a first motor (201), the output shaft of the first motor (201) is fixedly connected to a screw rod (202), the outer side of the screw rod (202) is threadedly sleeved with a threaded tube (203), the end of the threaded tube (203) away from the first motor (201) is fixedly connected to a mounting plate (204), and the surface of the mounting plate (204) away from the threaded tube (203) is fixedly connected to the mounting plate (204). A spray dyeing component (4) is connected, the spray dyeing component (4) comprises a nozzle (401), a cylindrical through hole (402) is opened through the front of the spray dyeing component (4), the range adjustment component (3) comprises a second motor (301) fixedly connected to the surface of the mounting plate (204) and a rack plate (303) mounted on the surface of the mounting plate (204), the output shaft of the second motor (301) is fixedly sleeved with a cylindrical gear (302), the surface of the rack plate (303) is fixedly connected with a T-shaped bar (304), the surface of the mounting plate (204) is opened with a T-shaped slot (241), and the T-shaped slot (241) is slidably sleeved with the T-shaped bar (304).

2. A high temperature water-saving dyeing machine for uniform dyeing of knitwear according to claim 1, characterized in that: Support legs (101) are fixedly connected to the four sides of the bottom of the shell (1), a discharge pipe (102) is fixedly connected to the middle of the bottom of the shell (1), and a control valve (103) is installed on the outside of the discharge pipe (102).

3. A high temperature and water-saving dyeing machine for uniform dyeing of knitwear according to claim 1, characterized in that: The bottom of the shell (1) is a pyramid shape with high sides and low center. Strip holes (104) are provided on both sides of the shell (1), and positioning rollers (106) are installed on both sides of the inner wall of the shell (1).

4. A high temperature and water-saving dyeing machine for uniform dyeing of knitwear according to claim 1, characterized in that: A control panel (105) is installed on the front of the housing (1), and the control panel (105) is electrically connected to the first motor (201) and the second motor (301) via wires.

5. The high-temperature water-saving dyeing machine for uniform dyeing of knitwear according to claim 1, characterized in that: The front and back sides of the mounting plate (204) close to the surface of the first motor (201) are fixedly connected with positioning rods (205), and the outer sides of the positioning rods (205) are movably sleeved with positioning tubes (206).

6. A high temperature and water-saving dyeing machine for uniform dyeing of knitwear according to claim 1, characterized in that: The end of the side surface of the rack plate (303) is fixedly connected to a fixing plate (305), the surface of the fixing plate (305) is fixedly connected to a connecting rod (306), and the other end of the connecting rod (306) is fixedly connected to a cylindrical plug (307).