Wool yarn mercerization dipping device

Abstract

The utility model provides a wool yarn mercerizing treatment dipping device which comprises a unit supporting plate, a unit support, a yarn guide wheel, a first alkali dipping chamber, a second alkali dipping chamber and wool yarn, the unit supporting plate is fixedly installed on the ground, and the unit support is fixedly installed on the surface of the unit supporting plate. The guide wire wheels are rotationally mounted at all positions of the unit bracket through bearings respectively; the first alkali soaking chamber and the second alkali soaking chamber are fixedly installed at the two ends of the surface of the unit supporting plate respectively, and the wool yarn sequentially bypasses each group of guide yarn wheels and penetrates through the first alkali soaking chamber and the second alkali soaking chamber; due to the arrangement of the unit supports and the first alkali soaking chamber, proper tension can be provided for wool yarns, and the wool yarns can be effectively soaked.

Description

Technical Field

[0001] The utility model relates to the technical field of wool yarn mercerization treatment, in particular to a wool yarn mercerization treatment impregnation device. Background Art

[0002] In the textile industry, mercerization of wool yarn is a key process that aims to improve the quality, appearance and feel of the yarn, making it more suitable for the manufacture of high-quality textiles. Mercerization can improve the gloss, softness and wrinkle resistance of wool yarn, thereby increasing its added value and meeting the market demand for high-end textiles. However, the existing mercerization structure of wool yarn still has the problem of being unable to provide appropriate tension for wool yarn and unable to effectively impregnate wool yarn.

[0003] Therefore, it is very necessary to invent a kind of wool yarn mercerizing and impregnation device. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a wool yarn mercerization treatment and impregnation device to solve the problem that the existing wool yarn mercerization treatment structure still cannot provide appropriate tension for the wool yarn and cannot effectively impregnate the wool yarn. A wool yarn mercerization treatment and impregnation device, including a unit support plate, a unit bracket, a guide wire wheel, a first alkali dipping chamber, a second alkali dipping chamber and wool yarn, wherein: the unit support plate is fixedly mounted on the ground, and the unit bracket is fixedly mounted on the surface of the unit support plate, and the guide wire wheel is rotatably mounted at various locations of the unit bracket through bearings; the first alkali dipping chamber and the second alkali dipping chamber are respectively fixedly mounted at both ends of the surface of the unit support plate, and the wool yarn passes around each group of guide wire wheels in turn, and passes through the first alkali dipping chamber and the second alkali dipping chamber.

[0005] The first alkali soaking chamber includes a support frame, an alkali soaking bin, tension plugs at both ends, an alkali material inlet and an alkali material outlet, and the support frame is fixedly installed on one end of the surface of the unit support plate, and the alkali soaking bin is fixedly installed on the top of the support frame; the tension plugs at both ends are fixedly installed on both ends of the alkali soaking bin, and the alkali material inlet is fixedly installed at one end of the alkali soaking bin, and the alkali material outlet is fixedly installed at the other end of the alkali soaking bin.

[0006] The unit bracket adopts a stainless steel metal frame, and the middle of the unit bracket bulges upward to form 5 points; the first and second points of the unit bracket are on the same line, the third point is located alone at the bulge, and the fourth and fifth points are on the same line, and these five points are all provided with guide wire wheels; a first alkali dipping chamber is provided between the first and second points of the unit bracket; a second alkali dipping chamber is provided between the fourth and fifth points of the unit bracket, which has the following functions: ① Supporting guide wire wheels: multiple guide wire wheels are installed on the unit bracket, and these wire wheels are used to guide the path of the wool yarn to ensure that the yarn passes through the alkali dipping chamber according to a predetermined route. The installation position and angle of the guide wire wheels are determined by the unit bracket, thereby ensuring that the yarn can pass through the processing device smoothly; ② Separating and supporting the alkali dipping chamber: the structure of the unit bracket effectively separates the first alkali dipping chamber and the second alkali dipping chamber to ensure that each alkali dipping chamber can work independently.

[0007] The internal structure of the first alkali immersion chamber is exactly the same as that of the second alkali immersion chamber, and the alkali immersion chamber adopts a stainless steel metal cylinder, and the center line point of the alkali immersion chamber is on the path that the wool yarn must pass through; the tension plugs at both ends adopt two sets of rubber plugs with holes in the middle, and the holes in the middle of the tension plugs at both ends match the wool yarn. The alkali material inlet and alkali material outlet are connected to the water pump, which can make the alkali water continuously enter and discharge the alkali immersion chamber, and have the following functions: ① Impregnation of wool yarn: The first alkali immersion chamber and the second alkali immersion chamber are used to perform two independent alkali solution impregnation treatments on the wool yarn. This multiple impregnation can ensure that the yarn is fully exposed to the alkali solution and improve the effect of mercerization treatment; ② Modified yarn: The structure of the wool yarn changes by immersing in the alkali solution. The alkali solution treatment makes the fibers of the yarn swell and smooth, thereby enhancing its glossiness, strength and hygroscopicity. This is crucial to improving the quality of the yarn and the subsequent dyeing effect; ③ Circulating alkali solution: the alkali material inlet and alkali material outlet can continuously circulate the alkali solution to prevent the alkali solution from becoming less or the concentration becoming lower due to long-term processing; ④ Providing tension: The tension plugs at both ends will rub the yarn when the yarn moves, so that the yarn gains tension. Tension control is very important for mercerizing treatment, because the appropriate tension can ensure that the yarn absorbs the alkali solution evenly during the alkali immersion process, thereby achieving the best mercerizing effect.

[0008] Compared with the prior art, the utility model has the following beneficial effects:

[0009] 1. The setting of the unit bracket of the utility model has the following functions: ① supporting the guide wheel: a plurality of guide wheels are installed on the unit bracket, and these guide wheels are used to guide the path of the wool yarn to ensure that the yarn passes through the alkali dipping chamber according to the predetermined route. The installation position and angle of the guide wheel are determined by the unit bracket, thereby ensuring that the yarn can pass through the processing device smoothly; ② separating and supporting the alkali dipping chamber: the structure of the unit bracket effectively separates the first alkali dipping chamber and the second alkali dipping chamber to ensure that each alkali dipping chamber can work independently.

[0010] 2. The setting of the first alkali dipping chamber of the utility model has the following functions: ① Impregnation of wool yarn: The first alkali dipping chamber and the second alkali dipping chamber are respectively used to perform two independent alkali dipping treatments on the wool yarn. This multiple dipping can ensure that the yarn is fully in contact with the alkali solution and improve the effect of mercerization treatment; ② Modified yarn: The structure of the wool yarn changes by being immersed in the alkali solution. The alkali solution treatment makes the fibers of the yarn swell and smooth, thereby enhancing its gloss, strength and hygroscopicity. This is crucial to improving the quality of the yarn and the subsequent dyeing effect; ③ Circulating alkali solution: The alkali material inlet and the alkali material outlet can continuously circulate the alkali solution to prevent the alkali solution from becoming less or the concentration lower due to long-term processing; ④ Providing tension: The tension plugs at both ends will rub the yarn when the yarn moves, so that the yarn gains tension. Tension control is very important for mercerization treatment, because the appropriate tension can ensure that the yarn absorbs the alkali solution evenly during the alkali dipping process, thereby achieving the best mercerization effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural schematic diagram of the utility model.

[0012] Figure 2 It is an enlarged view of point A of the present utility model.

[0013] In the figure:

[0014] Unit support plate 1, unit bracket 2, guide wire wheel 3, first alkali soaking chamber 4, support frame 41, alkali soaking bin 42, tensioning plugs at both ends 43, alkali material inlet 44, alkali material outlet 45, second alkali soaking chamber 5, wool yarn 6. DETAILED DESCRIPTION

[0015] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be described clearly and completely below. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

[0016] As attached Figure 1 To Attachment Figure 2 shown.

[0017] The utility model provides a wool yarn mercerizing and impregnation device, comprising a unit support plate 1, a unit bracket 2, a guide wire wheel 3, a first alkali dipping chamber 4, a second alkali dipping chamber 5 and wool yarn 6, wherein: the unit support plate 1 is fixedly mounted on the ground, and the unit bracket 2 is fixedly mounted on the surface of the unit support plate 1, and the guide wire wheel 3 is rotatably mounted at various locations of the unit bracket 2 through bearings; the first alkali dipping chamber 4 and the second alkali dipping chamber 5 are respectively fixedly mounted at both ends of the surface of the unit support plate 1, and the wool yarn 6 passes around each group of guide wire wheels 3 in turn, and passes through the first alkali dipping chamber 4 and the second alkali dipping chamber 5.

[0018] The first alkali soaking chamber 4 includes a support frame 41, an alkali soaking tank 42, tension plugs 43 at both ends, an alkali material inlet 44 and an alkali material outlet 45, and the support frame 41 is fixedly installed on one end of the surface of the unit support plate 1, and the alkali soaking tank 42 is fixedly installed on the top of the support frame 41; the tension plugs 43 at both ends are fixedly installed on both ends of the alkali soaking tank 42, and the alkali material inlet 44 is fixedly installed at one end of the alkali soaking tank 42, and the alkali material outlet 45 is fixedly installed at the other end of the alkali soaking tank 42.

[0019] Working principle of the impregnation device for mercerizing wool yarn

[0020] 1. Unit support plate and unit bracket

[0021] The basis of the device is the unit support plate 1, which is firmly mounted on the ground to provide stable support for the entire device. The unit bracket 2 is fixed on the surface of the unit support plate, which is the supporting structure of the guide wire wheel 3 and the alkali dipping chamber.

[0022] 2. Guide wire wheel

[0023] The guide wire wheel 3 is respectively installed at various places of the unit bracket 2 through bearings. Its function is to guide the movement path of the wool yarn 6 so that it can pass through the alkali soaking chamber smoothly.

[0024] 3. Soaking room

[0025] The device includes two alkali immersion chambers, namely a first alkali immersion chamber 4 and a second alkali immersion chamber 5, which are fixedly installed at both ends of the surface of the unit support plate 1. The wool yarn passes around each group of guide wire wheels in turn and passes through the first alkali immersion chamber 4 and the second alkali immersion chamber 5. The function of the alkali immersion chamber is to immerse the yarn in an alkaline solution for subsequent mercerization treatment.

[0026] 4. Internal structure of alkali soaking chamber

[0027] The internal structures of the first alkali immersion chamber 4 and the second alkali immersion chamber 5 are exactly the same. The alkali immersion chamber includes a support frame 41, an alkali immersion bin 42, tension plugs 43 at both ends, an alkali material inlet 44 and an alkali material outlet 45. The support frame 41 is fixed to one end of the surface of the unit support plate 1, and the alkali immersion bin 42 is fixed to the top of the support frame 41. The tension plugs 43 at both ends are fixed to both ends of the alkali immersion bin 42, the alkali material inlet 44 is fixed to one end of the alkali immersion bin 42, and the alkali material outlet 45 is fixed to the other end of the alkali immersion bin 42.

[0028] 5. Workflow

[0029] During operation, the wool yarn is guided by the guide wheel 3 and passes through the first alkali immersion chamber 4 and the second alkali immersion chamber 5 in sequence. The alkali immersion chambers are filled with alkaline solution. The wool yarn is immersed in them for a period of time so that the fibers can be fully treated. The treated yarn flows out through the discharge port and enters the subsequent process flow.

[0030] 6. Automatic control

[0031] The entire device can be equipped with an automatic control system to monitor and adjust the concentration and temperature of the alkaline solution in the alkali immersion chamber to ensure the stability and consistency of the treatment effect.

[0032] Through such working principle, the wool yarn mercerizing treatment impregnation device can effectively complete the mercerizing process of wool yarn, improve the quality and appearance of yarn, and provide important support for the production of textile industry.

[0033] Utilizing the technical solution described in the utility model, or those skilled in the art designing similar technical solutions inspired by the technical solution of the utility model to achieve the above-mentioned technical effects, all fall within the protection scope of the utility model.

Claims

1. A wool yarn mercerizing and impregnation device, characterized in that: The invention comprises a unit support plate (1), a unit bracket (2), a guide wire wheel (3), a first alkali immersion chamber (4), a second alkali immersion chamber (5) and a wool yarn (6), wherein: the unit support plate (1) is fixedly mounted on the ground, and the unit bracket (2) is fixedly mounted on the surface of the unit support plate (1); the guide wire wheel (3) is rotatably mounted on various locations of the unit bracket (2) via bearings; the first alkali immersion chamber (4) and the second alkali immersion chamber (5) are fixedly mounted at two ends of the surface of the unit support plate (1), respectively, and the wool yarn (6) passes around each group of guide wire wheels (3) in turn, and passes through the first alkali immersion chamber (4) and the second alkali immersion chamber (5).

2. A wool yarn mercerizing and impregnation device as claimed in claim 1, characterized in that: The first alkali soaking chamber (4) comprises a support frame (41), an alkali soaking tank (42), tension plugs at both ends (43), an alkali material inlet (44) and an alkali material outlet (45), and the support frame (41) is fixedly mounted on one end of the surface of the unit support plate (1), and the alkali soaking tank (42) is fixedly mounted on the top of the support frame (41); the tension plugs at both ends (43) are fixedly mounted on both ends of the alkali soaking tank (42), and the alkali material inlet (44) is fixedly mounted on one end of the alkali soaking tank (42), and the alkali material outlet (45) is fixedly mounted on the other end of the alkali soaking tank (42).

3. A wool yarn mercerizing and impregnation device as claimed in claim 1, characterized in that: The unit bracket (2) is made of a stainless steel metal frame, and the middle of the unit bracket (2) is raised upward to form five points; the first and second points of the unit bracket (2) are on the same straight line, the third point is located alone at the raised position, the fourth and fifth points are on the same straight line, and these five points are all provided with guide wire wheels (3); a first alkali immersion chamber (4) is provided between the first and second points of the unit bracket (2); and a second alkali immersion chamber (5) is provided between the fourth and fifth points of the unit bracket (2).

4. A wool yarn mercerizing and impregnation device as claimed in claim 2, characterized in that: The internal structure of the first alkali immersion chamber (4) is completely consistent with that of the second alkali immersion chamber (5), and the alkali immersion chamber (42) adopts a stainless steel metal cylinder, and the center line point of the alkali immersion chamber (42) is on the path that the wool yarn (6) must pass through; the tension plugs at both ends (43) adopt two groups of rubber plugs with holes in the middle, and the holes in the middle of the tension plugs at both ends (43) match the wool yarn (6), and the alkali material inlet (44) and the alkali material outlet (45) are connected to a water pump, so that alkaline water can continuously enter and discharge the alkali immersion chamber (42).

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