Basin type bridge rubber support

By designing a basin bridge rubber support containing fixed components, pressure-bearing components and support components, the combination of stainless steel plates, PTFE, intermediate steel plates and rubber plates is solved in the prior art load bearing and load-bearing The problem of insufficient rotation flexibility has achieved the effects of high vertical bearing capacity, large horizontal displacement and corner flexibility.

CN222499961UActive Publication Date: 2025-02-18CHANGSHU BAODE BRIDGE COMPONENTS CO LTD
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Patent Information

Application Number
CN202421187210.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-02-18
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The existing basin-type bridge rubber support has shortcomings in carrying large loads and rotational flexibility, especially in the case of uneven pressure distribution, resulting in a short service life of the device.

Method used

A basin bridge rubber support consisting of fixed components, pressure-bearing components and support components is designed to utilize the fluidity and low friction coefficient of the rubber sheet through a combination of stainless steel plates, PTFE, intermediate steel plates and rubber sheets. Achieve rotational and horizontal displacement, and improve the load-bearing capacity of the device through the pressure bearing assembly.

Benefits of technology

It achieves high vertical bearing capacity (6000KN) and large horizontal displacement capabilities, and has a 0.02rad corner flexibility, extends the service life of the device and is suitable for larger bridge structures.

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Abstract

The utility model is suitable for the technical field of bridge supports, and provides a pot type bridge rubber support which comprises a fixing assembly, a pressure bearing assembly is installed on the top of the fixing assembly, and a supporting assembly is arranged at the end, away from the fixing assembly, of the pressure bearing assembly. The supporting assembly comprises a top plate, the width of the top plate in the transverse bridge direction is set to be b, and the value of b is 770 MM; the length of the top plate in the bridge direction is set to be g, and the numerical value of g is 680 MM. The device solves the problems that due to friction aging between a steel basin and a rubber plate, a basin type bridge rubber support is uneven in pressure distribution, the device is even in stress and stable in structure through precise size design, and the service life of the device is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of bridge supports, and more specifically, to a basin-type bridge rubber support. Background Art

[0002] The pot-type bridge rubber bearing is a new type of bridge bearing composed of steel components and rubber. Compared with other similar pot-type bearings and cast steel roller bearings, it has the advantages of large bearing capacity, large horizontal displacement and flexible rotation.

[0003] At present, the existing basin-type rubber steel bearings on the market use the deformation of the rubber block in the steel basin to achieve rotation; and use the plane sliding between the polytetrafluoroethylene plate and the stainless steel plate to adapt to the requirements of beam deformation and displacement. The steel basin wall not only bears the horizontal force generated by the load, but also the rubber plate will generate lateral pressure under the vertical pressure, and the steel basin wall and the steel basin plate jointly bear the vertical pressure.

[0004] Therefore, for pot-type bridge rubber bearings, the sizes of stainless steel plates and rubber plates are particularly important. The right size can evenly share the pressure, which not only brings good bearing capacity and rotational force to the device, but also further improves the service life of the device due to the uniform pressure distribution. Utility Model Content

[0005] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a pot-type bridge rubber bearing with a vertical bearing capacity of up to 6000KN, a horizontal force of up to 15% of the vertical bearing capacity, a rotation angle of 0.02rad, high bearing capacity and stable support.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A basin-type bridge rubber bearing comprises a fixing component, a pressure-bearing component is installed on the top of the fixing component, and a supporting component is arranged at one end of the pressure-bearing component away from the fixing component; the supporting component comprises a top plate, and the width of the top plate in the transverse direction of the bridge is set to b, and the value of b is 770MM; the length of the top plate in the longitudinal direction of the bridge is set to d, and the value of d is 860MM.

[0008] The utility model is further configured as follows: the pressure-bearing component includes a stainless steel plate, a polytetrafluoroethylene plate is arranged at one end of the stainless steel plate away from the supporting component, an intermediate steel plate is installed at the bottom of the polytetrafluoroethylene plate, the transverse dimension of the polytetrafluoroethylene plate is smaller than that of the stainless steel plate, and a rubber plate is installed at one end of the intermediate steel plate close to the fixing component.

[0009] By adopting the above technical solution, the rubber plate has the properties of a fluid under three stress states, which is used to realize the rotation of its upper structure. At the same time, the horizontal displacement of the upper structure is realized by relying on the low friction coefficient between the polytetrafluoroethylene plate on the middle steel plate and the stainless steel plate on the upper seat plate. The bearing capacity of the device is improved by the overall structure of the pressure-bearing component, so that the device is a product that can meet the requirements of large supporting force, large horizontal displacement, and large rotation angle. The design of the pressure-bearing component enables the vertical bearing capacity of the device to reach 6000KN, the horizontal force can reach 15% of the vertical bearing capacity, and the rotation angle can reach 0.02rad.

[0010] The utility model is further configured as follows: a group of support rods are respectively arranged at the four corners of the top plate; the support rods are arranged along the direction of the bridge. The distance between the two groups of support rods in the transverse direction of the bridge is set to c, and the value of c is 600MM; the distance between the two groups of support rods in the direction of the bridge is set to e, and the value of e is 770MM.

[0011] The utility model is further configured as follows: the fixing assembly includes a steel basin, which is arranged at the bottom of the rubber plate; a group of anchor rods are arranged at each of the four corners of the steel basin; wherein the distance between the steel basin and the top plate is set to a, and the value of a is 155MM; the transverse length between the two groups of steel basins is set to i, and the value of i is 680MM; the longitudinal width between the two groups of steel basins is set to g, and the value of g is 680MM.

[0012] The utility model is further configured as follows: a group of anchor rods are respectively arranged at the four corners of the steel basin; the diameter of the anchor rods is set to j, and the value of j is 70MM; the transverse distance between the two groups of anchor rods is set to h, and the value of h is 510MM; the longitudinal distance between the two groups of anchor rods is set to f, and the value of f is 510MM.

[0013] By adopting the above technical solution, a pressure-bearing component is arranged in the recess of the steel basin, and the steel basin provides a stable installation environment for the pressure-bearing component, so that the pressure-bearing effect of the pressure-bearing component is good, thereby improving the pressure-bearing capacity of the device.

[0014] The utility model is further configured as follows: the anchor rod needs to be installed inside a hole filled with epoxy mortar; wherein the length of the anchor rod placed at the bottom of the bridge plate is set to k, and the value of k is 200MM; the inner diameter of the anchor rod installation hole is set to m, and the value of m is 130MM; the depth of the anchor rod installation hole is set to l, and the value of l is 260MM.

[0015] By adopting the above technical solution, the anchor rod is installed in the hole filled with epoxy mortar, so that the device can be stably fixed, avoiding displacement caused by vehicles passing on the bridge, and improving the stability of the device.

[0016] In summary, the present application includes at least one of the following beneficial technical effects:

[0017] 1. The basin-type bridge rubber bearing has a simple structure and flexible disassembly, which can be flexibly disassembled by disassembling the anchor rod. The pressure-bearing structure of the device includes a stainless steel plate, a polytetrafluoroethylene plate, an intermediate steel plate and a rubber plate, wherein the rubber plate has the properties of a fluid under three stress states, and is used to realize the rotation of its upper structure, and the rotation angle can reach 0.02rad, so that the upper structure can rotate flexibly.

[0018] 2. At the same time, the device relies on the low friction coefficient between the polytetrafluoroethylene plate on the middle steel plate and the stainless steel plate on the upper seat plate to achieve the horizontal displacement of the upper structure, so that the vertical bearing capacity of the device can reach 6000KN, the vertical bearing capacity is high, the horizontal force can reach 15% of the vertical bearing capacity, and the displacement along the bridge is ±150MM.

[0019] 3. Since the vertical bearing capacity of this device can reach 6000KN and the horizontal force can reach 15% of the vertical bearing capacity, compared with the pot-type bridge rubber bearing of the same size, it has a higher bearing capacity and can be applied to larger bridges. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the basin-type bridge rubber bearing of the utility model.

[0021] Figure 2 It is a structural schematic diagram of the pressure-bearing component in the utility model.

[0022] Figure 3 for Figure 1 Half section view.

[0023] Figure 4 for Figure 3 Annotation diagram of .

[0024] Figure 5 This is a schematic diagram of the installation of the anchor rod in this practical application.

[0025] Description of reference numerals: 1, support assembly; 11, support rod; 12, top plate;

[0026] 2. Pressure-bearing components; 21. Stainless steel plate; 22. Polytetrafluoroethylene plate; 23. Intermediate steel plate; 24. Rubber plate;

[0027] 3. Fixing assembly; 31. Steel basin; 32. Anchor rod. DETAILED DESCRIPTION

[0028] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0029] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0030] For example, see Figure 1-5 , the utility model provides the following technical solutions:

[0031] A basin-type bridge rubber bearing includes a fixing assembly 3, a pressure-bearing assembly 2 is installed on the top of the fixing assembly 3, and the fixing assembly 3 and the pressure-bearing assembly 2 are arranged along the bridge direction. A support assembly 1 is arranged at one end of the pressure-bearing assembly 2 away from the fixing assembly 3, and the pressure-bearing assembly 2 and the support assembly 1 are arranged along the bridge direction.

[0032] See also Figure 1 The support assembly 1 includes a top plate 12, which is a semi-enclosed structure, enclosing the pressure-bearing assembly 2 below it. The top plate 12 is rectangular, and the width of the top plate 12 in the transverse direction is set to b, and the value of b is 770MM; the length of the top plate 12 in the longitudinal direction is set to d, and the value of d is 860MM. The top plate 12 provides good support for the device.

[0033] See also Figure 1 A set of support rods 11 is arranged at each of the four corners of the top plate 12, and the four sets of support rods 11 are arranged along the direction of the bridge. The distance between the two sets of support rods 11 in the transverse direction of the bridge is set to c, and the value of c is 600MM; the distance between the two sets of support rods 11 in the direction of the bridge is set to e, and the value of e is 770MM. The four sets of support rods improve the supporting effect of the device and improve the stability of the device.

[0034] See also Figure 2 The pressure-bearing component 2 includes a stainless steel plate 21. A polytetrafluoroethylene plate 22 is arranged at one end of the stainless steel plate 21 away from the supporting component 1. The transverse dimension of the stainless steel plate 21 is larger than that of the polytetrafluoroethylene plate 22. An intermediate steel plate 23 is installed at the bottom of the polytetrafluoroethylene plate 22. The transverse dimension of the polytetrafluoroethylene plate 22 is smaller than that of the stainless steel plate 21. The horizontal displacement of the upper structure can be achieved through the low friction coefficient between the polytetrafluoroethylene plate on the intermediate steel plate and the stainless steel plate on the upper seat plate. A rubber plate 24 is installed at one end of the intermediate steel plate 23 close to the fixed component 3. The rubber plate has the properties of a fluid under a three-dimensional force state and can provide a rotation angle of 0.02rad to achieve the rotation of the upper structure, thereby improving the flexibility of the device.

[0035] See also Figure 3The fixing component 3 includes a steel basin 31, which is arranged at the bottom of the rubber plate 24; a group of anchor rods 32 are arranged at the four corners of the steel basin 31; wherein, the distance between the steel basin 31 and the top plate 12 is set to a, and the value of a is 155MM; the steel basin 31 and the top plate 12 provide stable support for the upper and lower sides of the device. The transverse length of the steel basin 31 is set to i, and the value of i is 680MM; the longitudinal width of the steel basin 31 is set to g, and the value of g is 680MM. The steel basin 31 is square, and the steel basin 31 provides an installation environment for the pressure-bearing component 2. The size of the steel basin 31 is adapted to the pressure-bearing component 2, so that the vertical bearing capacity of the device can reach 6000KN, the vertical bearing capacity is high, and the horizontal force can reach 15% of the vertical bearing capacity, which improves the stability of the device.

[0036] See also Figure 4 , a set of anchor rods 32 are set at each of the four corners of the steel basin 31, and the anchor rods 32 are set along the direction of the bridge. The diameter of the anchor rod 32 is set to j, and the value of j is 70MM; the distance between the two sets of anchor rods 32 in the transverse direction of the bridge is set to h, and the value of h is 510MM; the distance between the two sets of anchor rods 32 in the direction of the bridge is set to f, and the value of f is 510MM. Thus, the anchor rods 32 can firmly fix the steel basin 31. Fixing the anchor rods 32 can root the device on the top of the bridge column, so that the device stands firmly on the top of the bridge column.

[0037] See also Figure 5 , the anchor rod 32 needs to be installed inside the hole filled with epoxy mortar, and the epoxy mortar is injected into the hole to fill the gap between the anchor rod 32 and the hole. After the epoxy mortar solidifies, the anchor rod 32 is fixed inside it to prevent it from shaking. Among them, the length of the anchor rod 32 placed at the bottom of the bridge plate is set to k, and the value of k is 200MM; so that the anchor rod 32 has good stability. The inner diameter of the hole for installing the anchor rod 32 is set to m, and the value of m is 130MM; the depth of the hole for installing the anchor rod 32 is set to l, and the value of l is 260MM. The installation hole of the anchor rod 32 is adapted to the shape of the anchor rod 32, and the depth of the installation hole of the anchor rod 32 provides a stable installation environment for the anchor rod 32.

[0038] Obviously, the embodiments described above are only some embodiments of the utility model, not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

Claims

1. A basin-type bridge rubber bearing, characterized in that: It comprises a fixing component (3), a pressure-bearing component (2) being mounted on the top of the fixing component (3), and a supporting component (1) being arranged at one end of the pressure-bearing component (2) away from the fixing component (3); The support assembly (1) comprises a top plate (12), wherein the width of the top plate (12) in the transverse direction is set to b, and the value of b is 770 mm; the length between two groups of the top plates (12) in the longitudinal direction is set to d, and the value of d is 860 mm; The pressure-bearing component (2) comprises a stainless steel plate (21), a polytetrafluoroethylene plate (22) being arranged at one end of the stainless steel plate (21) away from the supporting component (1), an intermediate steel plate (23) being installed at the bottom of the polytetrafluoroethylene plate (22), the transverse dimension of the polytetrafluoroethylene plate (22) being smaller than the dimension of the stainless steel plate (21), and a rubber plate (24) being installed at one end of the intermediate steel plate (23) close to the fixing component (3).

2. The basin-type bridge rubber bearing according to claim 1, characterized in that: A group of support rods (11) are respectively provided at the four corners of the top plate (12); The distance between the two groups of support rods (11) in the transverse direction of the bridge is set to c, and the value of c is 600MM; the distance between the two groups of support rods (11) in the longitudinal direction of the bridge is set to e, and the value of e is 770MM.

3. The basin-type bridge rubber bearing according to claim 1 is characterized in that: The fixing assembly (3) comprises a steel basin (31), and the steel basin (31) is arranged at the bottom of the rubber plate (24); The distance between the steel basin (31) and the top plate (12) is set to a, and the value of a is 155 MM; the transverse length between the two groups of steel basins (31) is set to i, and the value of i is 680 MM; the longitudinal width between the two groups of steel basins (31) is set to g, and the value of g is 680 MM.

4. The basin-type bridge rubber bearing according to claim 3 is characterized by: A group of anchor rods (32) are respectively arranged at the four corners of the steel basin (31); The diameter of the anchor rod (32) is set to j, and the value of j is 70MM; the distance between the two groups of anchor rods (32) in the transverse direction of the bridge is set to h, and the value of h is 510MM; the distance between the two groups of anchor rods (32) in the longitudinal direction of the bridge is set to f, and the value of f is 510MM; The anchor rod (32) needs to be installed inside the hole filled with epoxy mortar; The length of the anchor rod (32) placed at the bottom of the bridge plate is set to k, and the value of k is 200MM; the inner diameter of the installation hole of the anchor rod (32) is set to m, and the value of m is 130MM; the depth of the installation hole of the anchor rod (32) is set to l, and the value of l is 260MM.