Automatic lubrication gear of crane rotation gear ring
By designing a crane slewing ring automatic lubrication gear including a lubrication mechanism, the problem of lubricating oil not being evenly applied in the existing system is solved, and a more efficient lubrication effect is achieved, avoiding unsmeared blind spots.
Patent Information
- Application Number
- CN202420015724.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-04
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-01-04
AI Technical Summary
During the lubrication process of the existing crane slewing ring automatic lubrication system, the lubricating oil cannot be applied evenly, resulting in low application efficiency and prone to unsmeared blind spots.
A crane slewing ring automatic lubrication gear including a support table, an inspection table, a rotary ring body, a crane body, a machine room, an installation mechanism and a lubrication mechanism are designed. The lubrication mechanism achieves uniform lubricating oil through sliders, guide rails, concave locking seats, limit springs, clamp blocks, connecting shafts, pull rings, sliders, connecting pipes, oil-up steel pipes, lubricating gear bodies, clamp slots and other components. smear.
Through this device, the lubricating oil can evenly slide on the rotating gear, and is uniformly applied to the outer surface of the rotating ring body through the meshing transmission of the lubricating gear body, which significantly improves the lubricating efficiency and avoids unspread blind spots.
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Figure CN222502610U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of crane lubrication, and particularly relates to an automatic lubrication gear for a crane rotary gear ring. Background Art
[0002] A gantry crane is a kind of lifting machinery. Its main feature is that the main part of the lifting machinery is installed on a gantry structure, and the lifting and moving of goods are achieved through the movement of the gantry structure. A gantry crane is usually composed of a gantry structure, a lifting machinery, a lifting machinery control system and an electrical system. A gantry crane, referred to as a gantry crane, is equipped with a slewing gear. The slewing gear is a mechanism with an inner shaft and outer teeth. The upper part of the gantry crane is meshed with a planetary gear and a slewing gear ring, and the two rotate continuously to adjust the direction of the gantry crane boom. Because the planetary gear and the slewing gear ring need to be in constant contact, they need to be lubricated. The traditional way of lubricating is to rely on manpower and manual oiling. With the rapid development of automatic lubrication in the field of gantry cranes, lubrication systems that are automatically controlled by electronic systems have appeared in China, getting rid of manpower and automatic lubrication. However, there are still many problems with the lubrication of rotary gears today: before the automatic lubrication device was available, oiling could only be done manually, which was time-consuming, labor-intensive, and dangerous. Employees had to climb up and down repeatedly to oil the gear rings, affecting production efficiency. Port machinery is a special industry. At present, some manufacturers have studied automatic lubrication systems and have produced specific products, which can realize the process of oiling through computer-controlled solenoid valves. However, such systems are often very expensive due to the scarcity of competitors in special industries. After actual comparison by professionals, it was found that the reliability of such electronic equipment would become a huge problem in harsh environments such as docks. The electric control valve oiling equipment often has oil blockage. At the same time, the manufacturer can only be sought to repair the related equipment, and it is inconvenient to solve it by oneself.
[0003] The publication number is "CN213017638U", which is an automatic lubrication device for a slewing gear ring of a crane. The device includes an oil storage tank and a machine room shell. The top of the oil storage tank is provided with a refueling port. The bottom of the oil storage tank is provided with a bottom plate, which is an inclined surface. The bottom side of the bottom plate is fixedly provided with an oil delivery trough, which is connected with the oil storage tank. The bottom of the machine room shell is fixedly provided with a first angle iron and a second angle iron. The utility model uses and applies an oil delivery trough, which automatically lubricates by gravity, is stable and reliable, does not have the risk of leakage and software system failure, saves manpower, avoids the danger in the oiling process, relies on gravity oiling, makes the lubricating oil spread evenly, and has a good lubrication effect. The first angle iron and the second angle iron are applied, which does not affect the existing equipment, does not need to disassemble the existing device, and only needs to directly add the corresponding structure.
[0004] Although the above-mentioned device can assist in automatic lubrication during use, during the lubrication process, when the lubricating oil is applied to the outer surface of the rotating gear ring body, it cannot be applied evenly, and the overall application efficiency is low. During the application period, it is very easy for the outer surface of the rotating gear ring to have dead corners that are not applied with lubricating oil. The overall application efficiency is low, so it needs to be improved. Utility Model Content
[0005] In view of the problems mentioned in the background technology, the purpose of the utility model is to provide an automatic lubrication gear for a crane slewing gear ring to solve the problem that although it can assist in automatic lubrication, during the lubrication process, the lubricating oil cannot be evenly applied to the outer surface of the slewing gear ring body, and the overall application efficiency is low. During the application period, it is very easy for the outer surface of the slewing gear ring to have dead corners where the lubricating oil is not applied, resulting in a low overall application efficiency.
[0006] The above technical objectives of the utility model are achieved through the following technical solutions:
[0007] A crane slewing gear ring automatic lubrication gear comprises a support platform, a maintenance platform is fixedly installed on the top of the support platform, a slewing gear ring body is rotatably connected to the middle of the top of the maintenance platform, a crane body is fixedly installed on the top of the slewing gear ring body, a machine room is fixedly installed on the top side of the crane body, a mounting mechanism is fixedly installed on the bottom side of the crane body, and a lubrication mechanism is installed on the inner side of the mounting mechanism.
[0008] Furthermore, as a preferred technical solution, the mounting mechanism includes a mounting frame, the mounting frame is fixedly mounted on one side of the bottom of the crane body, a sliding assembly is fixedly mounted on the inner bottom of the mounting frame, and the lubrication mechanism is rotatably connected to the top of the sliding assembly.
[0009] Furthermore, as a preferred technical solution, the sliding assembly includes a guide rail, which is fixedly installed in the middle of the bottom of the mounting frame, the bottom of the lubrication mechanism is slidably connected to the inner side of the guide rail, and concave sockets are fixedly installed on both sides of the front end of the lubrication mechanism, a limiting spring is fixedly installed on the inner side of the concave socket, a clamping block is fixedly installed on the inner side of the limiting spring, and the inner side of the clamping block passes through the guide rail and is inserted into the front ends of both sides of the bottom of the lubrication mechanism.
[0010] Furthermore, as a preferred technical solution, a connecting shaft is fixedly installed on the outer side of the clamping block, and a pull ring is fixedly installed on the outer end of the connecting shaft passing through the concave clamping seat.
[0011] Furthermore, as an optimal technical solution, the lubrication mechanism includes a slide bar, which is slidably connected to the inner side of the guide rail, a connecting pipe is fixedly installed at the rear end of the slide bar, an oiling steel pipe is fixedly installed on the top of the connecting pipe passing through the slide bar, a lubrication gear body is sleeved on the outer surface of the oiling steel pipe, the lubrication gear body and the rotating gear ring body are meshingly connected, and slots are provided on both sides of the front end of the slide bar, and the inner side of the block is inserted into the inner side of the slot.
[0012] Furthermore, as a preferred technical solution, support shafts are fixedly installed at equal intervals on the top of the mounting outer frame, a universal ball is fixedly installed on the bottom of the support shaft, and the bottom of the universal ball is fit-connected to the lubrication gear body.
[0013] Furthermore, as a preferred technical solution, a vertical pole is fixedly installed on the rear side of the upper end of the mounting outer frame, and an inclined scraper is fixedly installed on the bottom of the vertical pole.
[0014] In summary, the utility model mainly has the following beneficial effects:
[0015] First, by sliding the slide bar into the inner side of the guide rail, at this time, by pulling the pull ring guide rail and the connecting shaft to pull the block to shrink, after the block shrinks, the slide bar can be completely slid into the inner side of the guide rail, when the block contacts the slot, the limit spring resets the block to plug into the inner side of the slot, and then the lubricating gear body on the outer surface of the oiled steel pipe can contact the rotating gear body and mesh with it, during the lubrication period, the universal ball at the bottom of the support shaft can fit the bottom of the rotating gear ring body, and then the rotating gear ring body can be assisted to resist and reinforce, so that the rotating gear ring body can rotate more stably, making the overall lubrication of the device more stable;
[0016] Second, through the meshing transmission of the lubricating gear body and the rotating gear ring body, the output end of the oil pump is connected through a connecting pipe. At this time, the lubricating oil can be transported to the oiling steel pipe through the connecting pipe, and the lubricating oil is transmitted to the top of the lubricating gear body through the oiling steel pipe. When the lubricating gear body rotates, the inclined scraper at the bottom of the vertical pole can assist in scraping the lubricating oil, so that the lubricating oil can slide onto the rotating gear body more evenly. At this time, with the meshing transmission of the lubricating gear body, the lubricating oil can be evenly applied to the outer surface of the rotating gear ring body, achieving a better lubrication effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the utility model;
[0018] Figure 2 It is a bottom view of the utility model;
[0019] Figure 3 This is a structural diagram of the rotary gear ring body and lubrication mechanism of the utility model;
[0020] Figure 4 This is the installation structure diagram of the installation mechanism and lubrication mechanism of the utility model;
[0021] Figure 5 It is a structural diagram of the lubrication mechanism of the utility model.
[0022] Figure numerals: 1. support platform, 2. maintenance platform, 3. rotary gear ring body, 4. crane body, 5. machine room, 6. installation mechanism, 61. installation frame, 62. sliding assembly, 621. guide rail, 622. concave seat, 623. limit spring, 624. block, 625. connecting shaft, 626. pull ring, 63. support shaft, 64. universal ball, 65. vertical pole, 66. inclined scraper, 7. lubrication mechanism, 71. slide bar, 72. connecting pipe, 73. oiling steel pipe, 74. lubrication gear body, 75. slot. DETAILED DESCRIPTION
[0023] Example 1
[0024] refer to Figures 1 to 5 The automatic lubrication gear of a crane slewing gear ring described in this embodiment includes a support platform 1, a maintenance platform 2 is fixedly installed on the top of the support platform 1, a slewing gear ring body 3 is rotatably connected to the middle of the top of the maintenance platform 2, a crane body 4 is fixedly installed on the top of the slewing gear ring body 3, a machine room 5 is fixedly installed on the top side of the crane body 4, a mounting mechanism 6 is fixedly installed on the bottom side of the crane body 4, a lubrication mechanism 7 is installed on the inner side of the mounting mechanism 6, a lubricating oil storage tank is provided inside the machine room 5, an oil pump is installed on the top of the lubricating oil storage tank, and the output end of the oil pump can be connected to the connecting pipe 72 by a threaded pipe joint.
[0025] Example 2
[0026] refer to Figure 4 The mounting mechanism 6 includes a mounting outer frame 61, which is fixedly mounted on one side of the bottom of the crane body 4, and a sliding assembly 62 is fixedly mounted on the inner bottom of the mounting outer frame 61, and the lubricating mechanism 7 is rotatably connected to the top of the sliding assembly 62; by setting the sliding assembly 62, the lubricating mechanism 7 can be quickly installed through the sliding assembly 62 during use of the device, which facilitates quick replacement and maintenance of the lubricating mechanism 7.
[0027] refer to Figure 5The sliding assembly 62 includes a guide rail 621, which is fixedly installed in the middle of the bottom of the installation outer frame 61. The bottom of the lubricating mechanism 7 is slidably connected to the inner side of the guide rail 621. Concave holders 622 are fixedly installed on both sides of the front end of the lubricating mechanism 7. A limiting spring 623 is fixedly installed on the inner side of the concave holder 622. A clamping block 624 is fixedly installed on the inner side of the limiting spring 623. The inner side of the clamping block 624 passes through the guide rail 621 and is plugged into the front ends of both sides of the bottom of the lubricating mechanism 7. By setting the sliding assembly 62, the device can be moved inward by the limiting spring 623 against the clamping block 624 during use, and the inner side slide bar 71 of the guide rail 621 is limited and installed by the clamping block 624.
[0028] Example 3
[0029] refer to Figure 5 A connecting shaft 625 is fixedly installed on the outer side of the block 624, and a pull ring 626 is fixedly installed on the outer end of the connecting shaft 625 through the concave card seat 622; by setting the connecting shaft 625, during the use of the device, the connecting shaft 625 can be driven by pulling the pull ring 626 to pull the block 624, so that the device can be quickly disassembled and assembled, which is convenient for flexible disassembly, assembly, maintenance and use of the device.
[0030] refer to Figure 4 The lubricating mechanism 7 includes a slide bar 71, which is slidably connected to the inner side of the guide rail 621. A connecting pipe 72 is fixedly installed at the rear end of the slide bar 71. An oiling steel pipe 73 is fixedly installed on the top of the connecting pipe 72 passing through the slide bar 71. A lubricating gear body 74 is sleeved on the outer surface of the oiling steel pipe 73. The lubricating gear body 74 and the rotating gear ring body 3 are meshed and connected. Slots 75 are provided on both sides of the front end of the slide bar 71, and the inner side of the block 624 is inserted into the inner side of the slot 75. By setting the lubricating mechanism 7, the device can be used during use through the mutual meshing transmission of the lubricating gear body 74 and the rotating gear body. At this time, the lubricating oil is assisted by the connecting pipe 72 and the oiling pipe to be discharged to the lubricating gear body 74, and the rotating gear ring body 3 is meshed and oiled with the assistance of the lubricating gear body 74, thereby achieving a better oiling and self-lubricating effect.
[0031] refer to Figure 4 A support shaft 63 is fixedly installed at an equal interval on the top of the mounting outer frame 61, a universal ball 64 is fixedly installed on the bottom of the support shaft 63, and the bottom of the universal ball 64 is fitly connected to the lubricating gear body 74; by providing the universal ball 64 at the bottom of the support shaft 63, the universal ball 64 at the bottom of the support shaft 63 can contact the lubricating gear body 74 during use, so that the lubricating gear body 74 can rotate stably.
[0032] refer to Figure 4A vertical pole 65 is fixedly installed on the rear side of the upper end of the outer frame 61, and an inclined scraper 66 is fixedly installed on the bottom of the vertical pole 65; by setting the inclined scraper 66 on the vertical pole 65, the lubricating oil discharged from the oiling steel pipe 73 can be assisted to be scraped, so that the lubricating oil can be evenly oiled on the rotating gear ring body 3, so that the device can achieve a better moisturizing effect.
[0033] Principle and advantages of use: By setting the mounting mechanism 6, the device can be used to slide the slide bar 71 into the inner side of the guide rail 621 during use. At this time, by pulling the pull ring 626, the guide rail 621 and the connecting shaft 625 pull the block 624 to shrink. After the block 624 shrinks, the slide bar 71 can be completely slid into the inner side of the guide rail 621. When the block 624 contacts the slot 75, the limit spring 623 resets the block 624 to be inserted into the inner side of the slot 75, so that the lubricating gear body 74 on the outer surface of the oiling steel pipe 73 can contact the rotating gear body and mesh with it. During lubrication, the universal ball 64 at the bottom of the support shaft 63 can fit the bottom of the rotating gear ring body 3, so as to assist in the resistance and reinforcement of the rotating gear ring body 3, so that the rotating gear ring body 3 can rotate more stably, making the overall lubrication of the device more stable.
[0034] By setting the lubrication mechanism 7, the device can be used in the meshing transmission of the lubricating gear body 74 and the rotating gear ring body 3, and the output end of the oil pump is connected through the connecting pipe 72. At this time, the lubricating oil can be transported to the oiling steel pipe 73 through the connecting pipe 72, and the lubricating oil is transmitted to the top of the lubricating gear body 74 through the oiling steel pipe 73. When the lubricating gear body 74 rotates, the inclined scraper 66 at the bottom of the vertical rod 65 can assist in scraping the lubricating oil, so that the lubricating oil can slide onto the rotating gear body more evenly. At this time, the lubricating oil can be used in combination with the lubricating gear body 74. The meshing transmission of the gear body 74 allows the lubricating oil to be more evenly applied to the outer surface of the rotating gear ring body 3, achieving a better lubrication effect. When disassembly is required, the connecting shaft 625 can be moved outward by adjusting the pull ring 626, and the block 624 can be moved outward by the connecting shaft 625. Then, the connection between the connecting pipe 72 and the oil pump is released, and the slide bar 71 can be pulled out, so that the device can quickly replace the lubricating gear body 74 for inspection and cleaning, making the device as a whole more convenient to use, more practical, and worthy of popularization.
Claims
1. A crane slewing gear ring automatic lubrication gear, comprising a support platform, characterized in that: A maintenance platform is fixedly installed on the top of the support platform, a slewing gear ring body is rotatably connected to the middle of the top of the maintenance platform, a crane body is fixedly installed on the top of the slewing gear ring body, a machine room is fixedly installed on one side of the top of the crane body, a mounting mechanism is fixedly installed on one side of the bottom of the crane body, and a lubrication mechanism is installed on the inner side of the mounting mechanism.
2. The automatic lubrication gear for a crane slewing gear ring according to claim 1, characterized in that: The mounting mechanism comprises a mounting outer frame, which is fixedly mounted on one side of the bottom of the crane body, a sliding assembly is fixedly mounted on the inner bottom of the mounting outer frame, and the lubrication mechanism is rotatably connected to the top of the sliding assembly.
3. The automatic lubrication gear for a crane slewing gear ring according to claim 2, characterized in that: The sliding assembly includes a guide rail, which is fixedly installed in the middle of the bottom of the installation frame. The bottom of the lubrication mechanism is slidably connected to the inner side of the guide rail. Concave sockets are fixedly installed on both sides of the front end of the lubrication mechanism. A limiting spring is fixedly installed on the inner side of the concave socket. A clamping block is fixedly installed on the inner side of the limiting spring. The inner side of the clamping block passes through the guide rail and is inserted into the front ends of both sides of the bottom of the lubrication mechanism.
4. The automatic lubrication gear for a crane slewing gear ring according to claim 3, characterized in that: A connecting shaft is fixedly installed on the outer side of the clamping block, and a pull ring is fixedly installed on the outer end of the connecting shaft passing through the concave clamping seat.
5. The automatic lubrication gear for a crane slewing gear ring according to claim 4, characterized in that: The lubrication mechanism includes a slide bar, which is slidably connected to the inner side of the guide rail, a connecting pipe is fixedly installed at the rear end of the slide bar, an oiling steel pipe is fixedly installed on the top of the connecting pipe passing through the slide bar, a lubrication gear body is sleeved on the outer surface of the oiling steel pipe, the lubrication gear body and the rotating gear ring body are meshingly connected, and slots are opened on both sides of the front end of the slide bar, and the inner side of the block is inserted into the inner side of the slot.
6. The automatic lubrication gear for a crane slewing gear ring according to claim 3, characterized in that: A support shaft is fixedly installed at an equal interval on the top of the mounting outer frame, a universal ball is fixedly installed on the bottom of the support shaft, and the bottom of the universal ball is fitted and connected to the lubrication gear body.
7. The automatic lubrication gear for a crane slewing gear ring according to claim 6, characterized in that: A vertical pole is fixedly installed on the rear side of the upper end of the installation outer frame, and an inclined scraper is fixedly installed on the bottom of the vertical pole.
Citation Information
Patent Citations
Automatic lubricating device for rotary gear ring of gantry crane
CN213017638U