Pouring positioning structure for fixing oil-immersed reactor body
By adopting a cast positioning structure between the body of the oil-immersed reactor and using the combination of laminated wooden positioning bowl, strap and epoxy resin, the possible displacement problem of the body during transportation is solved, and the improvement of the Stability and performance of reactors.
Patent Information
- Application Number
- CN202420890777.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-04-26
AI Technical Summary
The existing oil-immersed reactors may cause the displacement of the unit body due to acceleration during transportation, and the shaking of the unit body may affect the insulation distance, resulting in unstable reactor performance.
Using a cast positioning structure including positioning nails, positioning bowls and cast positioning components, the laminated wooden positioning bowls and straps between the positioning nails and positioning bowls and casting them with epoxy resin to ensure that the device is in the fuel tank stable positioning.
It realizes good fixation of the oil-immersed reactor body in the oil tank, ensures the stability of the instrument body during transportation, and improves the safety and overall performance of the reactor.
Smart Images

Figure CN222507273U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of manufacturing oil-immersed reactors, in particular to a casting positioning structure for an oil-immersed reactor body. Background Art
[0002] The body structure of the oil-immersed reactor is mainly composed of an iron core, a coil, insulation and leads. The entire body is assembled into a whole and placed in the oil tank. The traditional positioning method is: positioning pins are welded on the bottom of the tank, and the holes in the core clamps are matched with the positioning pins. This method can position the body in the correct position in the oil tank.
[0003] However, considering that the structure of oil-immersed reactors tends to be larger and more complex, the existing positioning nail structure products may cause the device body to move in the oil tank due to the acceleration generated during transportation. At the same time, the shaking of the device body may have an adverse effect on the insulation distance. Therefore, in order to ensure the performance of the reactor, a casting positioning structure is proposed to reinforce the reactor body in the oil tank. Utility Model Content
[0004] In order to solve the deficiencies in the prior art, the utility model provides a casting positioning structure for fixing the body of an oil-immersed reactor, so that the body of the oil-immersed reactor can be well fixed in the oil tank, and the stability of the body can be guaranteed during transportation, making the oil-immersed reactor safer during operation and ensuring the overall performance of the reactor.
[0005] The utility model adopts the following technical solutions.
[0006] A casting positioning structure for fixing an oil-immersed reactor body, comprising a positioning pin, a positioning bowl and a casting positioning assembly, wherein the positioning pin and the positioning bowl are arranged at fixed positions inside the oil-immersed reactor body and an oil tank, the positioning pin is fixedly inserted into the positioning bowl, and the casting positioning assembly is arranged between the positioning pin and the positioning bowl;
[0007] The casting positioning component comprises a laminated wood positioning bowl, a support bar and epoxy resin. The laminated wood positioning bowl and the support bar are placed between the positioning nail and the positioning bowl. The positioning nail and the laminated wood positioning bowl are fixed by casting epoxy resin.
[0008] Preferably, the outer circle of the laminated wood positioning bowl is provided with rectangular grooves distributed along the circumference.
[0009] Preferably, the stays are placed in rectangular grooves of the laminated wood positioning bowl, wherein the number of rectangular grooves is the same as the number of stays.
[0010] Preferably, a laminated wood positioning bowl is placed in the positioning bowl, and the positioning bowls are fixed to the laminated wood positioning bowls by using struts.
[0011] Preferably, the positioning pin is arranged in the laminated wood positioning bowl, and the positioning pin and the laminated wood positioning bowl are fixed by using epoxy resin.
[0012] Preferably, the diameter of the locating bowl is larger than the laminated wood locating bowl.
[0013] Preferably, the height of the stays is equal to the height of the laminated wood positioning bowl.
[0014] Preferably, the positioning nail is welded integrally with one of the fixed positions inside the reactor body or the oil tank.
[0015] Preferably, the positioning bowl is welded integrally with the reactor body or one of the fixed positions inside the oil tank.
[0016] Preferably, the reactor body and the oil tank are connected at multiple locations by positioning pins and positioning bowls to form a whole casting positioning structure, and each casting positioning structure is cured at the same time, so that the reactor body and the oil tank are a whole.
[0017] The beneficial effect of the utility model is that, compared with the prior art,
[0018] 1) The utility model changes the traditional fixing structure, removes the opening of the core clamp, welds the positioning pins and the positioning bowl on the clamps and the oil tank of the reactor, and pours the epoxy resin casting material into the laminated wood positioning bowl before the reactor body is placed in the oil tank. When the reactor body is placed in the oil tank, the positioning pins are inserted into the positioning bowl, and the epoxy resin casting material completely fills the gap between the laminated wood positioning bowl and the positioning pins. After drying and curing, the epoxy resin can become a rigid body with high mechanical strength and stable chemical properties. It can be used in the oil tank without affecting the normal operation of the product. The reactor body and the oil tank are cast as a whole, making the oil-immersed reactor safer during transportation, and the product performance is not affected by the displacement of the reactor body, and the reactor has better integrity;
[0019] 2) The structure provided by the utility model makes the body and the oil tank of the oil-immersed reactor an integral whole. This improvement makes the oil-immersed reactor more stable and reliable during transportation. This optimized design is expected to further improve the safety and reliability of the reactor. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of a casting positioning structure for fixing the body of an oil-immersed reactor provided by the utility model;
[0021] Figure 2 It is a top view of a casting positioning structure for fixing an oil-immersed reactor body provided by the utility model;
[0022] In the figure: 1. Positioning pins; 2. Positioning bowl; 3. Laminated wood positioning bowl; 4. Support bar; 5. Epoxy resin. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. The embodiments described in this application are only part of the embodiments of the utility model, not all of them. Based on the spirit of the utility model, other embodiments obtained by ordinary technicians in this field without creative work are all within the scope of protection of the utility model.
[0024] The utility model provides a casting positioning structure for fixing an oil-immersed reactor body, comprising a positioning nail 1, a positioning bowl 2 and a casting positioning component.
[0025] The positioning nail 1 and the positioning bowl 2 are respectively arranged at fixed positions inside the oil-immersed reactor body and the oil tank; the positioning nail 1 is fixedly inserted into the positioning bowl 2;
[0026] The casting positioning assembly includes a laminated wood positioning bowl 3, a support bar 4 and an epoxy resin 5. The laminated wood positioning bowl 3 and the support bar 4 are placed between the positioning nail 1 and the positioning bowl 2. The epoxy resin 5 is cast between the positioning nail 1 and the laminated wood positioning bowl 3 to form a fixation.
[0027] In a preferred but non-limiting embodiment of the utility model, the height of the support bar 4 is consistent with the height of the laminated wood positioning bowl 3, the positioning bowl 2 and the laminated wood positioning bowl 3 are both cylindrical structures with an open upper end, and the diameter of the positioning bowl 2 is larger than that of the laminated wood positioning bowl 3.
[0028] like Figure 1 , Figure 2 As shown, during the assembly process, firstly, a laminated wood positioning bowl 3 is placed in the positioning bowl 2, and four stays 4 are used between the two layers of positioning bowls for reinforcement. Before the reactor body is lowered into the box, epoxy resin 5 casting material is poured into the laminated wood positioning bowl, and the positioning pins 1 at the bottom of the reactor body are inserted into the positioning bowl 2. In this way, the epoxy resin casting material can completely fill the gap between the laminated wood positioning bowl and the positioning pins, thereby better fixing the reactor body.
[0029] In a preferred but non-limiting embodiment of the present invention, the outer circumference of the laminated wood positioning bowl 3 is provided with four grooves evenly distributed along the circumference for accommodating the support bars 4 .
[0030] The positioning bowl 2, the support bar 4 and the pressed wood positioning bowl 3 are structurally fixed by matching their sizes. When the device body needs to be lifted out of the oil tank, the support bar can automatically fall off as the device body is lifted, making it convenient to check the product's hanging core.
[0031] Further preferably, the entire casting positioning structure is formed at multiple locations between the device body and the oil tank, and each casting positioning structure is cured at the same time, so that the device body and the oil tank become a whole, thereby achieving good fixation of the device body.
[0032] The beneficial effect of the utility model is that, compared with the prior art,
[0033] 1) The utility model changes the traditional fixing structure, removes the opening of the core clamp, welds the positioning pins and the positioning bowl on the clamps and the oil tank of the reactor, and pours the epoxy resin casting material into the laminated wood positioning bowl before the reactor body is placed in the oil tank. When the reactor body is placed in the oil tank, the positioning pins are inserted into the positioning bowl, and the epoxy resin casting material completely fills the gap between the laminated wood positioning bowl and the positioning pins. After drying and curing, the epoxy resin can become a rigid body with high mechanical strength and stable chemical properties. It can be used in the oil tank without affecting the normal operation of the product. The reactor body and the oil tank are cast as a whole, making the oil-immersed reactor safer during transportation, and the product performance is not affected by the displacement of the reactor body, and the reactor has better integrity;
[0034] 2) The utility model provides an oil-immersed reactor body and oil tank that are integrated into one unit. This improvement makes the oil-immersed reactor more stable and reliable during transportation. This optimized design is expected to further enhance the safety and reliability of the reactor.
[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model is described in detail with reference to the above embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the utility model can still be modified or replaced by equivalents, and any modifications or equivalent replacements that do not depart from the spirit and scope of the utility model should be included in the scope of protection of the claims of the utility model.
Claims
1. A casting positioning structure for fixing an oil-immersed reactor body, comprising a positioning pin (1), a positioning bowl (2) and a casting positioning assembly, characterized in that: The positioning pin (1) and the positioning bowl (2) are arranged at fixed positions inside the oil-immersed reactor body and the oil tank, the positioning pin (1) is fixedly inserted into the positioning bowl (2), and the casting positioning component is arranged between the positioning pin (1) and the positioning bowl (2); The casting positioning component comprises a laminated wood positioning bowl (3), a support bar (4) and an epoxy resin (5); the laminated wood positioning bowl (3) and the support bar (4) are placed between the positioning nail (1) and the positioning bowl (2); and the epoxy resin (5) is cast between the positioning nail (1) and the laminated wood positioning bowl (3) to form a fixed connection.
2. A casting positioning structure for fixing an oil-immersed reactor body according to claim 1, characterized in that: The outer circle of the laminated wood positioning bowl (3) is provided with rectangular grooves distributed along the circumference.
3. A casting positioning structure for fixing an oil-immersed reactor body according to claim 2, characterized in that: The support bars (4) are placed in the rectangular grooves of the laminated wood positioning bowl (3), wherein the number of the rectangular grooves is the same as the number of the support bars (4).
4. A casting positioning structure for fixing an oil-immersed reactor body according to claim 1, characterized in that: A laminated wood positioning bowl (3) is placed in the positioning bowl (2), and the positioning bowl (2) and the laminated wood positioning bowl (3) are fixed by a support bar (4).
5. The casting positioning structure for fixing the body of an oil-immersed reactor according to claim 1, characterized in that: The positioning nail (1) is arranged in the laminated wood positioning bowl (3), and the positioning nail (1) and the laminated wood positioning bowl (3) are fixed by using epoxy resin (5).
6. The casting positioning structure for fixing the body of an oil-immersed reactor according to claim 1, characterized in that: The positioning bowl (2) and the laminated wood positioning bowl (3) are cylindrical structures with an open upper end, and the diameter of the positioning bowl (2) is larger than that of the laminated wood positioning bowl (3).
7. The casting positioning structure for fixing the body of an oil-immersed reactor according to claim 1, characterized in that: The height of the support bar (4) is equal to the height of the laminated wood positioning bowl (3).
8. The casting positioning structure for fixing the body of an oil-immersed reactor according to claim 1, characterized in that: The positioning nail (1) is welded integrally with the reactor body or one of the fixed positions inside the oil tank.
9. The casting positioning structure for fixing the body of an oil-immersed reactor according to claim 1, characterized in that: The positioning bowl (2) is welded integrally with the reactor body or one of the fixed positions inside the oil tank.
10. The casting positioning structure for fixing the body of an oil-immersed reactor according to claim 8 or 9, characterized in that: The reactor body and the oil tank are connected at multiple locations by positioning pins (1) and positioning bowls (2) to form a whole casting positioning structure. Each casting positioning structure is solidified at the same time, and the reactor body and the oil tank are a whole.