Data acquisition card for machine vision detection

By designing a machine vision detection data acquisition card including protective cover, breathable hole, installation cavity, fixing frame, buffer clamp, fixing bolts and dust-proof and heat dissipation mechanism, the problem of poor heat dissipation of visual circuit boards and susceptibility to vibration damage is solved. , realizes effective heat dissipation and vibration absorption, and extends the service life of the equipment.

CN222509657UActive Publication Date: 2025-02-18LONGYAN ZHENGCHUANG TECHNOLOGY SERVICE CO LTD
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Patent Information

Application Number
CN202420464497.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2025-02-18
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

In the prior art, the visual circuit board cannot dissipate heat after installation, resulting in easy damage at higher temperatures when working for a long time, and is easily damaged by vibration when fixed on external equipment, and cannot achieve the best use effect.

Method used

A data acquisition card for machine vision detection is designed, using a stainless steel protective cover, with a breathable hole above the protective cover, an inner wall with an installation cavity and a fixing frame, and the distribution mechanism and circuit board are fixed by buffering clamps and fixing bolts. , a dust-proof and heat-dissipating mechanism is provided at the bottom, including a heat-dissipating chamber, a heat-dissipating fan and air intake holes. These structures enable heat dissipation and vibration absorption of the circuit board.

Benefits of technology

Through effective heat dissipation and vibration absorption, the circuit board is avoided from being damaged by high temperature and vibration, extending the service life of the equipment and achieving the best use effect.

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Abstract

The utility model relates to the technical field of data acquisition, and discloses a data acquisition card for machine vision detection, which comprises a protective cover, an air hole is arranged above the protective cover, an inner mounting cavity is arranged on the inner wall of the protective cover, fixing frames are fixedly mounted on two sides of the inner wall of the inner mounting cavity, and a power distribution mechanism is slidably mounted on the inner wall of each fixing frame. The protective cover and the installation fixing frame are fixedly installed, the circuit board is fixed through the installation inner cavity and the fixing frame, the circuit board is attached through the buffering clamping plate and the lower buffering plate, fixing is conducted through the fixing bolts, and therefore the circuit board body is prevented from being damaged during external vibration, and the circuit board is fixedly installed on the lower surface of the protective cover through the attaching plate and the fixing holes. The outer wall of the circuit board is cooled through the heat dissipation cavity and the heat dissipation fan, ventilation is performed through the air inlet holes, the heat dissipation effect is improved, damage caused by long-time work at a high temperature is avoided, and therefore the optimal use effect is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of data acquisition, in particular to a data acquisition card for machine vision detection. Background Art

[0002] The visual system is to use machines to replace human eyes for measurement and judgment. The visual system refers to the use of machine vision products (i.e. image capture devices, divided into CMOS and CCD) to convert the captured target into image signals, transmit them to a dedicated image processing system, and convert them into digital signals based on pixel distribution, brightness, color and other information; the image system performs various operations on these signals to extract the characteristics of the target, and then controls the action of the equipment on site based on the results of the judgment. It is a valuable mechanism for production, assembly or packaging. It has immeasurable value in the function of detecting defects and preventing defective products from being delivered to consumers;

[0003] However, in the existing technology, the visual circuit board cannot be cooled after it is installed, and the heat dissipation effect is poor after the circuit board is installed and fixed. It is easy to be damaged when working at a high temperature for a long time. Moreover, the visual circuit board is usually fixed on an external device. When the external device vibrates, the visual circuit board is easily damaged, thereby failing to achieve the best use effect. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a data acquisition card for machine vision detection. After the visual circuit board is installed, the circuit board cannot be cooled, and the heat dissipation effect is poor after the circuit board is installed and fixed. It is easy to be damaged when working at a high temperature for a long time. Moreover, the visual circuit board is usually fixed on an external device. When the external device vibrates, the visual circuit board is easily damaged, thereby failing to achieve the best use effect.

[0006] (II) Technical solution

[0007] To achieve the above purpose, the utility model is implemented through the following technical solutions: a data acquisition card for machine vision detection, including a protective cover, a ventilation hole is opened on the top of the protective cover, an installation cavity is opened on the inner wall of the protective cover, fixed frames are fixedly installed on both sides of the inner wall of the installation cavity, a power distribution mechanism is slidably installed on the inner wall of the fixed frame, components are installed on the upper surface of the power distribution mechanism, and a dust-proof heat dissipation mechanism is fixedly installed under the protective cover.

[0008] Furthermore, the protective cover is made of stainless steel, the ventilation holes are opened on the upper surface of the protective cover, and the number of the ventilation holes is multiple groups.

[0009] Furthermore, a slide rail is provided on the inner wall of the fixing frame, and a ball bearing is arranged on the inner wall of the fixing frame.

[0010] Furthermore, the power distribution mechanism includes a circuit board, with buffer clamps attached on both sides of the circuit board, fixing bolts are installed through both sides of the buffer clamp, a lower buffer plate is installed through the lower end of the fixing bolt, the lower buffer plate is attached to the lower surface of the circuit board, and fixing blocks are fixedly installed on both sides of the circuit board.

[0011] Furthermore, an insulating plate is attached to the upper surface of the circuit board, and two sides of the circuit board are slidably mounted on the inner wall of the fixing frame through fixing blocks.

[0012] Furthermore, rubber buffer pads are attached to the upper surfaces of the buffer clamping plate and the lower buffer plate.

[0013] Furthermore, the dust-proof heat dissipation mechanism includes a bonding plate, the outer wall of the bonding plate is provided with fixing holes around, a heat dissipation cavity is fixedly installed on the lower surface of the bonding plate, a ventilation hole is provided on one side of the heat dissipation cavity, a cooling fan is installed on the inner wall of the ventilation hole, and an air inlet hole is provided on one side of the heat dissipation cavity.

[0014] Furthermore, the upper surface of the bonding plate is fixedly bonded to the upper surface of the protective cover, the outer wall of the ventilation hole is bonded with a dustproof net, the number of the air inlet holes is multiple groups, and the air inlet holes are opened on one side of the heat dissipation cavity.

[0015] (III) Beneficial effects

[0016] The utility model provides a data acquisition card for machine vision detection, which has the following beneficial effects:

[0017] Through the setting of the protective cover, the vent hole, the mounting bracket, the mounting inner cavity, the bracket, the circuit board, the buffer clamp, the fixing bolts, the lower buffer plate and the fixing block, the protective cover and the mounting bracket are fixedly installed, the mounting inner cavity and the fixing bracket are used to fix the circuit board, the buffer clamp and the lower buffer plate are used to fit the circuit board, and the fixing bolts are used to fix it, so as to avoid damage to the circuit board body when external vibration occurs;

[0018] Through the arrangement of bonding plates, fixing holes, heat dissipation chambers, air holes, cooling fans and air inlet holes, the bonding plates and fixing holes are used to fix the lower surface of the protective cover, the heat dissipation of the outer wall of the circuit board is carried out through the heat dissipation chamber and the cooling fan, and the air is exchanged through the air inlet holes to improve the heat dissipation effect and avoid damage caused by long-term operation at high temperatures, thereby achieving the best use effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2It is a structural schematic diagram of the power distribution mechanism in the utility model;

[0021] Figure 3 It is a structural schematic diagram of the dust-proof and heat-dissipating mechanism in the utility model.

[0022] In the figure: 1. Protective cover; 2. Air vents; 3. Mounting bracket; 4. Mounting inner cavity; 5. Fixing bracket; 6. Power distribution mechanism; 61. Circuit board; 62. Buffer clamp; 63. Fixing bolts; 64. Lower buffer plate; 65. Fixing block; 7. Components; 8. Dust-proof heat dissipation mechanism; 81. Laminating plate; 82. Fixing holes; 83. Heat dissipation cavity; 84. Air vents; 85. Cooling fan; 86. Air inlet. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figures 1 to 3 The utility model provides a technical solution: a data acquisition card for machine vision detection, including a protective cover 1, a ventilation hole 2 is opened above the protective cover 1, an installation cavity 4 is opened on the inner wall of the protective cover 1, fixed frames 5 are fixedly installed on both sides of the inner wall of the installation cavity 4, a power distribution mechanism 6 is slidably installed on the inner wall of the fixed frame 5, components 7 are installed on the upper surface of the power distribution mechanism 6, a dustproof and heat dissipation mechanism 8 is fixedly installed below the protective cover 1, the protective cover 1 is made of stainless steel, the ventilation holes 2 are opened on the upper surface of the protective cover 1, the number of the ventilation holes 2 is multiple groups, a slide rail is opened on the inner wall of the fixed frame 5, and a ball bearing is arranged on the inner wall of the fixed frame 5.

[0025] The power distribution mechanism 6 includes a circuit board 61, with buffer clamps 62 attached on both sides of the circuit board 61, fixing bolts 63 are installed through both sides of the buffer clamps 62, and a lower buffer plate 64 is installed through the lower end of the fixing bolts 63, and the lower buffer plate 64 is attached to the lower surface of the circuit board 61, and fixing blocks 65 are fixedly installed on both sides of the circuit board 61. An insulating plate is attached to the upper surface of the circuit board 61, and both sides of the circuit board 61 are slidably installed on the inner wall of the fixing frame 5 through the fixing blocks 65, and rubber buffer pads are attached to the upper surfaces of the buffer clamps 62 and the lower buffer plates 64.

[0026] The dustproof and heat dissipation mechanism 8 includes a bonding plate 81, and fixing holes 82 are provided around the outer wall of the bonding plate 81. A heat dissipation cavity 83 is fixedly installed on the lower surface of the bonding plate 81. A ventilation hole 84 is provided on one side of the heat dissipation cavity 83. A cooling fan 85 is installed on the inner wall of the ventilation hole 84. An air inlet hole 86 is provided on one side of the heat dissipation cavity 83. The upper surface of the bonding plate 81 is fixedly bonded to the upper surface of the protective cover 1, and a dustproof net is bonded to the outer wall of the ventilation hole 84. There are multiple groups of air inlet holes 86, and the air inlet holes 86 are provided on one side of the heat dissipation cavity 83.

[0027] The specific implementation methods disclosed in the present invention omit detailed descriptions of known functions and known components. To ensure the compatibility of the equipment, the operating methods adopted are consistent with the parameters of commercially available equipment.

[0028] In summary, the operation steps of the data acquisition card for machine vision detection are as follows:

[0029] When in use, the protective cover 1 is fixedly installed with the mounting bracket 3, the mounting inner cavity 4 and the fixing bracket 5 are used to fix the circuit board 61, the circuit board 61 is attached by the buffer clamp 62 and the lower buffer plate 64, and fixed by the fixing bolts 63 to avoid damage to the main body of the circuit board 61 during external vibration, and the bonding plate 81 and the fixing hole 82 are used to fix it on the lower surface of the protective cover 1, the heat dissipation cavity 83 and the heat dissipation fan 85 are used to dissipate the heat from the outer wall of the circuit board 61, and the air is exchanged through the air inlet 86 to improve the heat dissipation effect and avoid damage due to long-term operation at high temperatures, thereby achieving the best use effect.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A data acquisition card for machine vision detection, comprising a protective cover (1), characterized in that: The invention comprises a protective cover (1), wherein a ventilation hole (2) is provided on the top of the protective cover (1), an installation cavity (4) is provided on the inner wall of the protective cover (1), fixing frames (5) are fixedly installed on both sides of the inner wall of the installation cavity (4), a power distribution mechanism (6) is slidably installed on the inner wall of the fixing frame (5), components (7) are installed on the upper surface of the power distribution mechanism (6), and a dustproof heat dissipation mechanism (8) is fixedly installed below the protective cover (1).

2. A data acquisition card for machine vision detection according to claim 1, characterized in that: The protective cover (1) is made of stainless steel, the ventilation holes (2) are arranged on the upper surface of the protective cover (1), and the ventilation holes (2) are provided in a plurality of groups.

3. A data acquisition card for machine vision detection according to claim 1, characterized in that: The inner wall of the fixing frame (5) is provided with a slide rail, and the inner wall of the fixing frame (5) is provided with a ball bearing.

4. A data acquisition card for machine vision detection according to claim 1, characterized in that: The power distribution mechanism (6) comprises a circuit board (61), buffer clamps (62) are attached to both sides of the circuit board (61), fixing bolts (63) are installed through both sides of the buffer clamps (62), a lower buffer plate (64) is installed through the lower end of the fixing bolt (63), the lower buffer plate (64) is attached to the lower surface of the circuit board (61), and fixing blocks (65) are fixedly installed on both sides of the circuit board (61).

5. A data acquisition card for machine vision detection according to claim 4, characterized in that: An insulating plate is attached to the upper surface of the circuit board (61), and two sides of the circuit board (61) are slidably mounted on the inner wall of the fixing frame (5) via fixing blocks (65).

6. A data acquisition card for machine vision detection according to claim 4, characterized in that: The upper surfaces of the buffer clamping plate (62) and the lower buffer plate (64) are bonded with rubber buffer pads.

7. The data acquisition card for machine vision detection according to claim 1, characterized in that: The dustproof heat dissipation mechanism (8) comprises a bonding plate (81), the outer wall of the bonding plate (81) is provided with fixing holes (82) around it, a heat dissipation cavity (83) is fixedly installed on the lower surface of the bonding plate (81), a ventilation hole (84) is opened on one side of the heat dissipation cavity (83), a heat dissipation fan (85) is installed on the inner wall of the ventilation hole (84), and an air inlet hole (86) is opened on one side of the heat dissipation cavity (83).

8. The data acquisition card for machine vision detection according to claim 7, characterized in that: The upper surface of the bonding plate (81) is fixedly bonded to the upper surface of the protective cover (1); the outer wall of the ventilation hole (84) is bonded with a dustproof net; the air inlet holes (86) are provided in multiple groups, and the air inlet holes (86) are provided on one side of the heat dissipation cavity (83).