High-temperature heating anti-adhesion device for forged base material

Abstract

The utility model relates to the technical field of red punching forging, and provides a forging base material high-temperature heating anti-adhesion device which comprises an outlet material distributing installation base plate, a high-temperature-resistant air cylinder installation base is fixedly connected to the upper surface of the outlet material distributing installation base plate, and an air cylinder is fixedly connected to the upper surface of the high-temperature-resistant air cylinder installation base. The telescopic end of the air cylinder is fixedly connected with a material distributing triangular sliding block, the left side of the front face of the outlet material distributing installation base plate is fixedly connected with a material distributing side edge sliding groove plate through bolts, the material distributing triangular sliding block is pushed by the air cylinder to move downwards, and a material distributing inclined wedge is transversely pushed under the downward pressure of the material distributing triangular sliding block. The material distribution spring guide rod is pushed to move towards the interior of the heating bin through the material distribution inclined wedge, then the material distribution inclined wedge pushes the high-temperature-resistant square push plate to move towards the interior of the heating bin, and the high-temperature-resistant square push plate is used for pushing an adhered base material down. According to the technical scheme, the problem that in the prior art, a base material is prone to adhesion in the heating process before forging is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of hot punching and forging, and in particular to a high-temperature heating and anti-adhesion device for a forging substrate. Background Art

[0002] "Red punching" is actually a hot extrusion process, especially in the pipe hardware production industry. Hot extrusion is to heat the metal material to the hot forging temperature for extrusion, that is, to heat the blank to a temperature above the recrystallization temperature of the metal before extrusion.

[0003] In the hot punching forging process, adjacent substrates will stick to each other after the substrates are heated at high temperature before forging. Especially in the heating process of thin rings and pancakes, the substrates stick to each other very tightly, resulting in uncontrollable heating time of the heated substrates, which seriously affects the quality of the product after forging and even causes the substrate to be scrapped due to overburning in the heating process. Utility Model Content

[0004] The utility model provides a high-temperature heating anti-adhesion device for forging substrates, which solves the problem of easy adhesion of substrates during heating before forging in the related art.

[0005] The technical scheme of the utility model is as follows: a high-temperature heating anti-adhesion device for forging a base material, comprising an outlet material dividing mounting base plate, the upper surface of the outlet material dividing mounting base plate is fixedly connected with a high-temperature resistant cylinder mounting seat, the upper surface of the high-temperature resistant cylinder mounting seat is fixedly connected with a cylinder, the telescopic end of the cylinder is fixedly connected with a material dividing triangular slider, the left side of the front side of the outlet material dividing mounting base plate is fixedly connected with a material dividing side slide plate by bolts, the lower part of the front side of the outlet material dividing mounting base plate is fixedly connected with a material dividing bottom support plate by bolts, the internal sliding of the material dividing bottom support plate is provided with a material dividing bevel, the right side surface of the material dividing bevel is fixedly connected with two material dividing spring guide rods, the outer surface of each material dividing spring guide rod is sleeved with a customized compression spring, and the middle part of the right side surface of the material dividing bevel is fixedly connected with a high-temperature resistant square push plate.

[0006] Furthermore, two built-in guide pulleys are installed on the bottom surface of the material dividing bevel through pulley fixing pins, and the built-in guide pulleys slide inside the bottom material dividing support plate. When the material dividing bevel moves back and forth left and right, the material dividing bevel can drive the built-in guide pulleys to slide inside the bottom material dividing support plate, thereby limiting the material dividing bevel and making the material dividing bevel more stable during movement, effectively preventing the material dividing bevel from being deflected and stuck during movement, thereby avoiding affecting the normal use of the anti-adhesion device.

[0007] Furthermore, the outer surface of the material distribution spring guide rod is sleeved with a side push buffer ring, which can have a certain buffering effect on the customized compression spring. At the same time, the side push buffer ring is used to push the customized compression spring, so that the customized compression spring is subjected to more uniform force.

[0008] Furthermore, two fixing brackets are fixedly connected to the back side of the outlet material distribution installation base plate, and mounting screw holes are opened on the outer surface of the fixing brackets. The fixing brackets together with the anti-adhesion device are installed on the outer surface of the heating bin through the mounting screw holes. The anti-adhesion device can be disassembled and installed by using a wrench, which is convenient for subsequent staff to disassemble and install the device during maintenance.

[0009] Furthermore, the cylinder is an SCJ adjustable cylinder. The SCJ double-acting single-rod cylinder is a standard compact cylinder with good sealing performance and easy installation. Its piston rod is made of stainless steel material with good overall rigidity and is suitable for working conditions with high pressure resistance.

[0010] Furthermore, the left side surface of the material dividing triangular slider is slidably connected to the inner wall of the material dividing side slide plate, which can assist the downward and upward movements of the material dividing triangular block, effectively improve the stability of the material dividing triangular slider during movement, and effectively avoid the material dividing triangular slider from being deflected and stuck during movement.

[0011] The working principle and beneficial effects of the utility model are:

[0012] 1. In the utility model, the dividing triangular slider is pushed downward by the cylinder, and the dividing bevel is pushed horizontally under the downward pressure of the dividing triangular slider, and the dividing spring guide rod is pushed to move into the heating bin by the dividing bevel. Then the dividing bevel pushes the high-temperature resistant square push plate to move into the heating bin, and the high-temperature resistant square push plate is used to push down the adhered substrate. In addition, the application can be adjusted according to the outer diameter of the product to the extent that the cylinder presses down the dividing triangular slider and the dividing bevel to exceed the material diameter by 15mm. The anti-adhesion pneumatic rubbing structure design adopts a vertical cylinder top and an embedded pulley auxiliary structure, which can effectively avoid the phenomenon of serious burning and scrapping due to adhesion after heating and inability to effectively detach from the heating furnace within the set beat, which completely solves the technical pain point of mutual adhesion of products when discharging after heating in the industry, greatly improves the yield rate in this process, and reduces manufacturing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0014] Figure 1 This is a schematic diagram of the front view of the structure of the utility model;

[0015] Figure 2 This is a schematic diagram of a left side sectional view of a material dividing side chute plate of the utility model;

[0016] Figure 3 It is a right side sectional view of the side chute plate of the structural material distribution of the utility model;

[0017] Figure 4 It is a rear view schematic diagram of the structure of the utility model;

[0018] In the figure: 1. Outlet material distribution installation base plate; 2. Cylinder; 3. High temperature resistant cylinder mounting seat; 4. Material distribution triangular slider; 5. Material distribution side slide plate; 6. Material distribution bevel; 7. Material distribution bottom support plate; 8. Customized compression spring; 9. Side push buffer ring; 10. High temperature resistant square push plate; 11. Material distribution spring guide rod; 12. Fixing frame; 13. Mounting screw hole; 14. Built-in guide pulley; 15. Pulley fixing pin. DETAILED DESCRIPTION

[0019] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Example 1

[0021] like Figure 1 to Figure 4 As shown, this embodiment proposes a high-temperature heating anti-adhesion device for forging substrates, including an outlet material dividing mounting base plate 1, the upper surface of the outlet material dividing mounting base plate 1 is fixedly connected with a high-temperature resistant cylinder mounting seat 3, the upper surface of the high-temperature resistant cylinder mounting seat 3 is fixedly connected with a cylinder 2, the telescopic end of the cylinder 2 is fixedly connected with a material dividing triangular slider 4, the left side of the front side of the outlet material dividing mounting base plate 1 is fixedly connected with a material dividing side slide plate 5 by bolts, the lower part of the front side of the outlet material dividing mounting base plate 1 is fixedly connected with a material dividing bottom support plate 7 by bolts, the inner sliding of the material dividing bottom support plate 7 is provided with a material dividing bevel 6, the right side surface of the material dividing bevel 6 is fixedly connected with two material dividing spring guide rods 11, the outer surface of each material dividing spring guide rod 11 is sleeved with a customized compression spring 8, and the middle part of the right side surface of the material dividing bevel 6 is fixedly connected with a high-temperature resistant square push plate 10.

[0022] In the present application, the cylinder 2, the high temperature resistant cylinder mounting seat 3, the material distribution side slide plate 5 and the material distribution bottom support plate 7 are all fixed to the outlet material distribution mounting base plate 1 by bolts. This fixing method makes it convenient for subsequent staff to disassemble and replace individual components, which is convenient for subsequent use.

[0023] The left ends of the two material dividing spring guide rods 11 in the present application are provided with threads, and the material dividing spring guide rods 11 are threadedly connected to the right side surface of the material dividing bevel 6 through the threads. The staff can remove the material dividing spring guide rods 11 by rotating the material dividing spring guide rods 11, which is convenient for disassembly.

[0024] Example 2

[0025] like Figure 3-4 As shown, based on the same concept as the above-mentioned embodiment 1, this embodiment also proposes that two built-in guide pulleys 14 are installed on the bottom surface of the material dividing bevel 6 through a pulley fixing pin 15, and the built-in guide pulleys 14 slide inside the bottom material dividing support plate 7. During the reciprocating motion of the material dividing bevel 6, the material dividing bevel 6 can drive the built-in guide pulley 14 to slide inside the bottom material dividing support plate 7, thereby limiting the material dividing bevel 6, making the material dividing bevel 6 more stable during movement, and effectively preventing the material dividing bevel 6 from being deflected and stuck during movement, thereby avoiding affecting the normal use of the anti-adhesion device.

[0026] The outer surface of the material distribution spring guide rod 11 is sleeved with a side push buffer ring 9, which can have a certain buffering effect on the customized compression spring 8. At the same time, the side push buffer ring 9 is used to push the customized compression spring 8, so that the customized compression spring 8 is subjected to more uniform force.

[0027] Two fixing frames 12 are fixedly connected to the back of the outlet material distribution installation base plate 1. The outer surface of the fixing frame 12 is provided with mounting screw holes 13. The fixing frame 12 together with the anti-adhesion device are installed on the outer surface of the heating bin through the mounting screw holes 13. The anti-adhesion device can be disassembled and installed by using a wrench, which is convenient for subsequent staff to disassemble and install the device during maintenance.

[0028] The device is installed on the side of the substrate heating bin by bolts, and the right end of the material distribution spring guide rod 11 and the right end of the high temperature resistant square push plate 10 both penetrate the substrate heating bin and extend to the inside of the substrate heating bin.

[0029] Cylinder 2 is an SCJ adjustable cylinder. The SCJ double-acting single-rod cylinder is a standard compact cylinder with good sealing performance and easy installation. Its piston rod is made of stainless steel with good overall rigidity and is suitable for working conditions with high pressure resistance.

[0030] The left side of the material dividing triangle slider 4 is slidably connected with the inner wall of the material dividing side slide plate 5, which can assist the downward pressing and upward movement of the material dividing triangle block 4, and can effectively improve the stability of the material dividing triangle slider 4 during the movement process, and effectively avoid the deflection of the material dividing triangle slider 4 during the movement process, resulting in jamming.

[0031] When in use, the cylinder 2 is pressed down to start according to the industrial control setting requirements, the cylinder 2 pushes the material dividing triangular slider 4 to move downward, and the material dividing bevel 6 is pushed horizontally under the downward pressure of the material dividing triangular slider 4, and the material dividing bevel 6 drives the built-in guide pulley 14 to slide simultaneously inside the bottom support plate 7 of the material dividing, and the material dividing bevel 6 pushes the material dividing spring guide rod 11 to move into the heating bin, and the customized compression spring 8 is compressed along the material dividing spring guide rod 11 by the action force of the heating bin, and then the material dividing bevel 6 pushes the high-temperature resistant square push plate 10 to move into the heating bin, and the high-temperature resistant square push plate 10 is used to push down the adhered substrate, and the present application can be adjusted according to the outer diameter of the product until the cylinder 2 presses down the material dividing triangular slider 4 and the material dividing bevel 6 exceeds the material diameter by 15mm, and then the cylinder 2 stops at a limit, and then the cylinder 2 drives the material dividing triangular slider 4 to move upward under the industrial control setting conditions, and the customized compression spring 8 pushes the material dividing bevel 6 to reset, and then the next operation is performed.

[0032] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. Forging substrate high temperature heating anti-adhesion device, characterized in that: The invention comprises an outlet material distribution installation base plate (1), the upper surface of the outlet material distribution installation base plate (1) is fixedly connected with a high temperature resistant cylinder installation seat (3), the upper surface of the high temperature resistant cylinder installation seat (3) is fixedly connected with a cylinder (2), the telescopic end of the cylinder (2) is fixedly connected with a material distribution triangular slider (4), the left side of the front surface of the outlet material distribution installation base plate (1) is fixedly connected with a material distribution side slide plate (5) by bolts, the lower part of the front surface of the outlet material distribution installation base plate (1) is fixedly connected with a material distribution bottom support plate (7) by bolts, the inner sliding part of the material distribution bottom support plate (7) is provided with a material distribution bevel (6), the right side surface of the material distribution bevel (6) is fixedly connected with two material distribution spring guide rods (11), the outer surface of each material distribution spring guide rod (11) is sleeved with a customized compression spring (8), and the middle part of the right side surface of the material distribution bevel (6) is fixedly connected with a high temperature resistant square push plate (10).

2. The high temperature heating anti-adhesion device for forging substrate according to claim 1, characterized in that: The bottom surface of the material dividing bevel (6) is provided with two built-in guide pulleys (14) through pulley fixing pins (15), and the built-in guide pulleys (14) slide inside the material dividing bottom support plate (7).

3. The high temperature heating anti-adhesion device for forging substrate according to claim 1, characterized in that: The outer surface of the material distribution spring guide rod (11) is sleeved with a side push buffer ring (9).

4. The high temperature heating anti-adhesion device for forging substrate according to claim 1, characterized in that: Two fixing frames (12) are fixedly connected to the back of the outlet material distribution installation base plate (1), and the outer surfaces of the fixing frames (12) are provided with mounting screw holes (13).

5. The high temperature heating anti-adhesion device for forging substrate according to claim 1, characterized in that: The cylinder (2) is an SCJ adjustable cylinder.

6. The high temperature heating anti-adhesion device for forging substrate according to claim 1, characterized in that: The left side surface of the material dividing triangular sliding block (4) is slidably connected to the inner wall of the material dividing side sliding groove plate (5).

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