Clamping tool and turning equipment
By designing a clamping tool including locking assembly and clamping assembly, the problem of deformation or vibration of disc thin-walled parts during turning is solved, and the surface roughness and shape of parts are improved is achieved. Accuracy, the effect of improving processing pass rate.
Patent Information
- Application Number
- CN202323475593.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-20
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2033-12-20
AI Technical Summary
During the turning process, thin-walled parts of the disc are easily deformed or vibrated due to excessive clamping force, resulting in an increase in surface roughness and affecting shape accuracy and pass rate.
A clamping tool is designed, including a cylindrical clamping disc, a locking assembly, a first clamping assembly and a second clamping assembly. The locking assembly fixes the disc thin-wall assembly through a limiting hole, and the first clamping assembly and the second clamping assembly uniformly support the disc thin-wall assembly from both sides of the inner and outer sides to prevent vibration.
Effectively prevent the disc thin-walled components from vibrating during turning, improve their surface roughness and shape accuracy, and improve the pass rate after processing.
Smart Images

Figure CN222511337U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of parts processing, and more specifically, to a clamping tool. In addition, the utility model also relates to a turning device comprising the clamping tool. Background Art
[0002] Disc thin-walled parts made of stainless steel have the characteristics of low rigidity, high plasticity (commonly known as high viscosity) and are not easy to turn. When clamping disc thin-walled parts, they are easily deformed under the action of the clamping force of the claws. For example, when clamping a thin-walled round tube, a slightly larger clamping force will flatten the thin-walled round tube. When the disc thin-walled parts are processed on a CNC lathe, they are fixed and clamped by the lathe claws, and the disc thin-walled parts rotate at high speed. The turning tool approaches the disc thin-walled parts and then contacts them, thereby turning the inner and outer cylindrical surfaces. In the processing of disc thin-walled parts, because the wall of the part is relatively thin, the hollow depth is large, and the rigidity is low, the turning tool approaches the part and contacts the thin wall of the part to apply a cutting force to the thin wall of the part. Affected by the cutting force, coupled with the insufficient rigidity of the disc thin-walled parts, the thin wall is prone to deformation or vibration. The vibration increases the surface roughness of the disc thin-walled parts, and a coarser turning texture appears, which affects the shape accuracy and surface roughness of the disc thin-walled parts, resulting in unqualified disc thin-walled parts.
[0003] In summary, how to improve the qualified rate of disc thin-wall parts after processing is a problem that needs to be solved urgently by technical personnel in this field. Utility Model Content
[0004] In view of this, the purpose of the utility model is to provide a clamping tool, which can prevent the disc thin-wall component from vibrating during the turning process, avoid affecting the surface roughness of the disc thin-wall component, and improve its qualification rate.
[0005] Another object of the utility model is to provide a turning device comprising the clamping tool.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A clamping tool, comprising:
[0008] The clamping disc is a columnar component, and the clamping disc is used to be installed on a CNC lathe;
[0009] A locking assembly, which is provided with a plurality of locking assemblies and evenly distributed on the clamping disc, and is used to insert into the limiting hole on the annular disc thin-wall assembly and realize the limiting of the disc thin-wall assembly;
[0010] A first clamping assembly, which is provided with a plurality of components and is distributed in an annular shape on the inner circumference of the clamping disc, and the first clamping assembly is used to support the inner circumference of the disc thin-wall assembly from the inside to the outside;
[0011] The second clamping assembly is provided with a plurality of components and is evenly distributed on the outer circumference of the clamping disc. The second clamping assembly is used to support the outer circumference of the disc thin-wall assembly from the outside to the inside, thereby achieving the clamping of the disc thin-wall assembly.
[0012] Preferably, the first clamping assembly includes a cylindrical protrusion and a first tightening bolt coaxially arranged with the central axis of the clamping disc, and the first tightening bolt is provided in plurality and evenly distributed on the outer circumference of the cylindrical protrusion, and the first tightening bolt is used to support the inner wall of the disc thin-wall assembly.
[0013] Preferably, the second clamping assembly includes a support block and a second tightening bolt, the support block is arranged parallel to the central axis of the clamping disc, and the extension direction of the support block is the same as the extension direction of the cylindrical protrusion, and the second tightening bolt is used in conjunction with the first tightening bolt to clamp the disc thin-wall assembly.
[0014] Preferably, eight groups of threaded holes are evenly distributed on the outer side wall of the clamping disc, each group of threaded holes includes at least two threaded holes, the line connecting the center points of each group of threaded holes is arranged parallel to the central axis of the clamping disc, and the support block is fixed to the clamping disc by connecting bolts.
[0015] Preferably, the locking assembly is a locking bolt, the limiting hole is a threaded hole, and a plurality of the locking assemblies are used to lock the disc thin-wall assembly by threaded connection.
[0016] Preferably, three locking assemblies are provided, and three limiting holes are provided correspondingly.
[0017] Preferably, six first clamping assemblies are provided, and eight second clamping assemblies are provided.
[0018] A turning device comprises a clamping tool and a CNC lathe, wherein the clamping tool and the CNC lathe are any of the above-mentioned clamping tool and CNC lathe.
[0019] The utility model provides a clamping tool, which comprises a cylindrical clamping disc, on which a locking assembly is arranged, and the locking assembly can be inserted into a limiting hole on the disc thin-wall assembly and realize the connection between the clamping disc and the disc thin-wall assembly. The clamping disc is also provided with a plurality of first clamping assemblies and a plurality of second clamping assemblies, the plurality of first clamping assemblies are evenly distributed on the disc surface of the clamping disc, and are used to support the inner circumference of the annular disc thin-wall assembly outwardly, the second clamping assembly is provided with a plurality of and is arranged on the outer circumferential side wall of the clamping disc, and is used to support the disc thin-wall assembly from the outer circumference to the inner circumference of the disc thin-wall assembly, and the coordinated use of the first clamping assembly, the second clamping assembly and the locking assembly can prevent the disc thin-wall assembly from vibrating during the turning process, avoid affecting the surface roughness of the disc thin-wall assembly, and improve its qualified rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0021] Figure 1 A schematic diagram of the structure of the clamping tool provided by the utility model;
[0022] Figure 2 A schematic diagram of the structure of the disc thin-wall component provided by the utility model;
[0023] Figure 3 A schematic diagram of the structure of the clamping tool provided by the utility model clamping a disc thin-wall component;
[0024] Figure 4 The utility model is a schematic structural diagram of the clamping tool and the disc thin-wall component installed on the clamping jaws of a CNC lathe.
[0025] Figures 1 to 4 , the reference numerals include:
[0026] 1 is a clamping disc, 2 is a locking assembly, 3 is a disc thin-wall assembly, 4 is a limiting hole, 5 is a first tightening bolt, 6 is a supporting block, 7 is a second tightening bolt, and 8 is a connecting bolt. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] The core of the utility model is to provide a clamping tool, which can prevent the disc thin-wall component from vibrating during the turning process, avoid affecting the surface roughness of the disc thin-wall component, and improve its qualified rate.
[0029] Another core of the utility model is to provide a turning device including the clamping assembly.
[0030] It should be noted that the directions or positional relationships indicated by “upper”, “lower”, “front”, “back”, etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present application.
[0031] The present application provides a clamping tool, comprising: a clamping disc 1, a locking assembly 2, a first clamping assembly and a second clamping assembly;
[0032] Wherein, the clamping disc 1 is a columnar component, and the clamping disc 1 is used to be installed on a CNC lathe;
[0033] The locking components 2 are provided in multiple numbers and are evenly distributed on the clamping disc 1. The locking components 2 are used to be inserted into the limiting holes 4 on the annular disc thin-wall component 3 and realize the limiting of the disc thin-wall component 3;
[0034] The first clamping assembly is provided with a plurality of components and is distributed in an annular shape on the inner circumference of the clamping disc 1. The first clamping assembly is used to support the inner circumference of the disc thin-wall assembly 3 from the inside to the outside;
[0035] The second clamping components are provided in multiple numbers and are evenly distributed on the outer circumference of the clamping disc 1 . The second clamping components are used to support the outer circumference of the disc thin-wall component 3 from the outside to the inside, thereby achieving the clamping of the disc thin-wall component 3 .
[0036] For details, please refer to the attached Figure 1 With attached Figure 2The disc thin-wall component 3 is an annular member, and a plurality of limiting holes 4 are arranged on its inner circumference. The locking component 2 arranged on the clamping disc 1 is arranged parallel to the central axis of the clamping disc 1. The locking component 2 is used to insert into the limiting hole 4 and realize the fixed connection between the disc thin-wall component 3 and the clamping disc 1. Then, through the cooperation of the first clamping component and the second clamping component, the disc thin-wall component 3 can be supported from the inner circumference and the outer circumference of the disc thin-wall component 3 at the same time, thereby realizing the clamping of the disc thin-wall component 3. Finally, the clamping disc 1 is installed on the clamping jaws of the CNC lathe, as shown in the attached figure. Figure 4 As shown, a turning process is performed to prevent the disc thin-wall component 3 from vibrating during the turning process, avoid affecting the surface roughness of the disc thin-wall component 3, and improve its qualified rate.
[0037] Based on the above embodiment, the first clamping assembly includes a cylindrical protrusion and a first tightening bolt 5 coaxially arranged with the central axis of the clamping disc 1. The first tightening bolt 5 is provided in plurality and evenly distributed on the outer circumference of the cylindrical protrusion. The first tightening bolt 5 is used to support the inner wall of the disc thin-walled assembly 3.
[0038] Specifically, a cylindrical protrusion is arranged on the circular surface of the clamping disc 1, and the central axis of the cylindrical protrusion is coaxially arranged with the central axis of the clamping disc 1. It should be noted that a threaded hole is arranged on the outer peripheral side wall of the cylindrical protrusion, and the first tightening bolt 5 passes through the cylindrical protrusion. By rotating the first tightening bolt 5, the length of the first tightening bolt 5 extending out of the cylindrical protrusion can be controlled. The multiple first tightening bolts 5 are arranged in different directions and are evenly distributed, so as to support the disc thin-walled component 3 from multiple directions.
[0039] Based on the above embodiment, the second clamping assembly includes a support block 6 and a second tightening bolt 7. The support block 6 is arranged parallel to the central axis of the clamping disc 1, and the extension direction of the support block 6 is the same as the extension direction of the cylindrical protrusion, and the second tightening bolt 7 is used in conjunction with the first tightening bolt 5 to clamp the disc thin-wall assembly 3.
[0040] Specifically, the support block 6 is fixed to the outer peripheral side of the clamping disc 1, and the upper end of the support block 6 is connected to the second tightening bolt 7. The operating principle of the second tightening bolt 7 is the same as that of the first tightening bolt 5. The difference is that the length of the second tightening bolt 7 is shorter than that of the first tightening bolt 5. The second deposit bolt 7, the first tightening bolt 5 and the locking assembly 2 cooperate to complete the clamping and positioning of the disc thin-walled assembly 3.
[0041] On the basis of the above embodiment, eight groups of threaded holes are evenly distributed on the outer peripheral side wall of the clamping disc 1, each group of threaded holes includes at least two threaded holes, and the line connecting the center points of each group of threaded holes is arranged parallel to the central axis of the clamping disc 1, and the support block 6 is fixed to the clamping disc 1 by connecting bolts 8.
[0042] Specifically, the support block 6 is fixed to the clamping disc 1 by means of a threaded connection. Eight groups of threaded holes are provided on the periphery of the clamping disc 1, and each group of threaded holes includes at least two holes to prevent the support block 6 from rotating when it is fixed to the periphery of the clamping disc 1 by screws, thereby ensuring the stability of the overall structure and the clamping effect on the disc thin-wall component 3.
[0043] In some embodiments, the locking assembly 2 is a locking bolt, the limiting hole 4 is a threaded hole, and a plurality of locking assemblies 2 are used to lock the disc thin-wall assembly 3 by threaded connection.
[0044] Specifically, the locking bolt is rotatably arranged on the clamping disc 1 , and after the limiting hole 4 on the disc thin-wall component 3 is aligned with the locking bolt, the locking bolt is rotated from the back of the clamping disc 1 to achieve the positioning of the disc thin-wall component 3 .
[0045] On the basis of the above embodiment, three locking assemblies 2 are provided, and three limiting holes 4 are correspondingly provided.
[0046] Specifically, when locking bolts are selected for the locking assembly 2, the number thereof should be set within a reasonable range to avoid a large workload in the locking process due to a large number of locking assemblies 2, and also to prevent loose locking due to a small number of locking assemblies 2.
[0047] Based on the above embodiment, six first clamping assemblies are provided and eight second clamping assemblies are provided.
[0048] Specifically, the inner circumference of the disk thin-wall component 3 is smaller than the outer circumference, so the number of clamping components required inside the disk thin-wall component 3 is less than the number of clamping components required on the outer circumference, preferably six first clamping components and eight second clamping components.
[0049] In addition to the above-mentioned clamping tool, the present invention also provides a turning device including the clamping tool disclosed in the above-mentioned embodiment and a CNC lathe. For the structures of other parts of the turning device, please refer to the prior art and will not be described in detail herein.
[0050] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.
[0051] The above is a detailed introduction to a clamping tool and a turning device provided by the utility model. This article uses specific examples to illustrate the principle and implementation method of the utility model. The description of the above embodiments is only used to help understand the method and core idea of the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.
Claims
1. A clamping tool, characterized in that: include: The clamping disc (1) is a columnar component, and the clamping disc (1) is used to be installed on a CNC lathe; A locking assembly (2) is provided with a plurality of locking assemblies evenly distributed on the clamping disc (1), and the locking assembly (2) is used to be inserted into the limiting hole (4) on the annular disc thin-wall assembly (3) and realize the limiting of the disc thin-wall assembly (3); A first clamping assembly, comprising a plurality of first clamping assemblies distributed in an annular pattern on the inner circumference of the clamping disc (1), the first clamping assembly being used to support the inner circumference of the disc thin-wall assembly (3) from the inside out; A plurality of second clamping assemblies are provided and evenly distributed on the outer circumference of the clamping disc (1), and the second clamping assemblies are used to support the outer circumference of the disc thin-wall assembly (3) from the outside to the inside, thereby achieving clamping of the disc thin-wall assembly (3).
2. The clamping tool according to claim 1, characterized in that: The first clamping assembly comprises a cylindrical protrusion and a first tightening bolt (5) coaxially arranged with the central axis of the clamping disc (1); a plurality of the first tightening bolts (5) are evenly distributed on the outer circumference of the cylindrical protrusion; the first tightening bolts (5) are used to support the inner wall of the disc thin-wall assembly (3).
3. The clamping tool according to claim 2, characterized in that: The second clamping assembly comprises a support block (6) and a second tightening bolt (7); the support block (6) is arranged parallel to the central axis of the clamping disc (1), and the extension direction of the support block (6) is the same as the extension direction of the cylindrical protrusion; and the second tightening bolt (7) is used in conjunction with the first tightening bolt (5) to clamp the disc thin-wall assembly (3).
4. The clamping tool according to claim 3, characterized in that: Eight groups of threaded holes are evenly distributed on the outer peripheral side wall of the clamping disc (1), each group of threaded holes includes at least two threaded holes, and the line connecting the center points of each group of threaded holes is arranged parallel to the central axis of the clamping disc (1), and the support block (6) is fixed to the clamping disc (1) by connecting bolts (8).
5. The clamping tool according to claim 1, characterized in that: The locking assembly (2) is a locking bolt, the limiting hole (4) is a threaded hole, and a plurality of the locking assemblies (2) are used to lock the disc thin-wall assembly (3) by means of threaded connection.
6. The clamping tool according to claim 5, characterized in that: The locking components (2) are provided in three numbers, and the limiting holes (4) are correspondingly provided in three numbers.
7. The clamping tool according to any one of claims 1 to 6, characterized in that: There are six first clamping assemblies and eight second clamping assemblies.
8. A turning device, comprising a clamping tool and a CNC lathe, characterized in that: The clamping tool and the CNC lathe are the clamping tool and the CNC lathe as described in any one of claims 1 to 7.