Ceramic compaction equipment

By designing ceramic blank pressing equipment, the blank pressing and cutting of ceramic mud is achieved through mechanized methods, and the accumulation of ceramic mud is avoided through automatic recycling system, the problem of increasing the labor of ceramic mud cleaning in ceramic production is solved and the user experience is improved.

CN222511902UActive Publication Date: 2025-02-21FUJIAN DEHUA CHENGYI CERAMICS CO LTD
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Patent Information

Application Number
CN202420903926.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-02-21
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

During the ceramic production process, when using the ceramic blank pressing device, the cut ceramic mud needs to be cleaned regularly, which increases the operator's labor and affects the user experience.

Method used

A ceramic blank pressing equipment is designed, including a ceramic mold conveying mechanism, blank pressing mechanism and mold ejection mechanism. The ceramic mud is pressed and cut through mechanized methods, and the cutting ceramic mud is transported to the waste box by using a conveyor. avoid accumulation.

Benefits of technology

The continuous blanking operation of ceramic mud and the automatic recycling of cut ceramic mud is realized, reducing the operator's labor and improving the user experience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides ceramic compaction equipment, and belongs to the technical field of ceramic production equipment. The ceramic compaction equipment comprises a rack, a ceramic mold conveying mechanism, a compaction mechanism, a mold ejection mechanism, a support, a threaded rod, a cutter and a conveyor, when the ceramic compaction equipment is used, the conveyor works to convey cut ceramic mud into a prepared waste material box, compaction of a ceramic product is completed, then a compaction head moves upwards, and the ceramic mold ejection mechanism is used for ejection. And the electric cylinder releases the constraint on the ceramic mold, the hollow column moves downwards to enable the ceramic mold to return into the tray again, the first motor works to continue to conduct blank pressing operation on the next piece of ceramic mud, the ceramic blank pressing equipment can conduct continuous blank pressing operation on the ceramic mud conveniently, the cut ceramic mud can be recycled conveniently, and the production efficiency is improved. The ceramic mud is effectively prevented from being accumulated together, an operator does not need to clean the accumulated ceramic mud regularly, the labor amount of the operator is reduced, and better use experience is brought to a user.
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Description

Technical Field

[0001] The present application relates to the technical field of ceramic production equipment, and in particular to a ceramic green compacting equipment. Background Art

[0002] When producing ceramic products, the wheel throwing process is required. With the development of science and technology, it is usually necessary to use a ceramic pressing device for wheel throwing. During use, it is necessary to use a tool to cut the edge of the formed body at the same time, so that the edge of the ceramic body is smooth and complete, and the excess ceramic mud is also cut off. However, the cut ceramic mud will accumulate in one place, and the operator needs to clean the accumulated ceramic mud regularly, which increases the operator's workload and brings a bad user experience. Utility Model Content

[0003] In order to make up for the above shortcomings, the present application provides a ceramic pressing device, which aims to improve the problem that during use, a tool needs to be used to cut the edge of the formed green body at the same time, so that the edge of the ceramic green body is smooth and complete, and the excess ceramic mud is also cut off. However, the cut ceramic mud will accumulate in one place, and the operator is required to clean the accumulated ceramic mud regularly, which increases the operator's workload.

[0004] This application is implemented as follows:

[0005] The present application provides a ceramic green compacting device, comprising a frame, a ceramic mold conveying mechanism, a green compacting mechanism, a mold ejecting mechanism, a bracket, a threaded rod, a cutter and a conveyor, wherein the ceramic mold conveying mechanism, the green compacting mechanism and the mold ejecting mechanism are all arranged on the frame, the ceramic mold conveying mechanism is arranged to convey the mold forward, and the green compacting mechanism is arranged to press-mold the ceramic mud;

[0006] The mold ejection mechanism is used to lift the mold, one end of the bracket is fixed in the frame, the threaded rod passes through the bracket, and the threaded rod is fixed to the bracket by a nut, the tool is fixed to the threaded rod, and the conveyor is fixed to the outer wall of the frame, and the conveyor and the tool are arranged correspondingly.

[0007] In one embodiment of the present application, the ceramic mold conveying mechanism includes a first motor, a pulley, a belt, an elliptical slide rail, a tray and a ceramic mold, the first motor is fixed in the frame, two pulleys are provided, and the two pulleys are rotatably arranged on the frame;

[0008] The output shaft of the first motor and the lower end of one of the pulleys are fixed together, the belt drive is arranged on the two pulleys, the elliptical slide rail is fixed on the upper surface of the frame, the tray is slidably arranged on the elliptical slide rail, the tray and the belt are fixed together, and the ceramic mold is inserted in the tray.

[0009] In one embodiment of the present application, the blank pressing mechanism includes a first cylinder, a cross block, a slider, a first L-shaped plate and a second cylinder, the first cylinder is fixed on the outer wall of the frame, the slider is slidably arranged on the frame, the piston rod end of the first cylinder is fixed on the cross block, the cross block and the slider are fixed together, the first L-shaped plate is fixed on the upper surface of the slider, and the second cylinder is fixed on the upper surface of the first L-shaped plate.

[0010] In one embodiment of the present application, it also includes a second L-shaped plate, a second motor, a third motor and a blank pressing head, the piston rod end of the second cylinder is fixed on the upper surface of the second L-shaped plate, the second motor is fixed on the outer wall of the second L-shaped plate, the output shaft end of the second motor is fixed on the outer wall of the third motor, and the blank pressing head is fixed on the output shaft end of the third motor.

[0011] In one embodiment of the present application, the mold ejection mechanism includes a third cylinder, a disc, a fourth motor, a hollow column, an electric cylinder and an arc plate, the third cylinder is fixed in the frame, the end of the piston rod of the third cylinder is fixed on the lower surface of the disc, the fourth motor is fixed on the upper surface of the disc, the upper end of the output shaft of the fourth motor is fixed on the lower surface of the hollow column, the electric cylinder is fixed on the outer wall of the hollow column, and the end of the piston rod of the electric cylinder is fixed on the outer wall of the arc plate.

[0012] In one embodiment of the present application, a slide groove is provided on the frame, and the slider is slidably disposed on the slide groove.

[0013] In one embodiment of the present application, a baffle is further included, and the baffle is fixed on the frame of the conveyor.

[0014] In one embodiment of the present application, a through hole is formed on the bracket, and the threaded rod passes through the through hole.

[0015] The beneficial effects of the present application are as follows: the present application obtains a ceramic green sheet pressing device through the above-mentioned design. When in use, according to the model of the ceramic product, the threaded rod is moved to adjust the relative position between the tool and the ceramic mold. After adjustment, the threaded rod is held and the nut on the threaded rod is rotated. The nut fixes the threaded rod on the bracket by squeezing the outer wall of the bracket. Then, the ceramic mold is inserted into the tray, and a ceramic mud block is placed on the ceramic mold. The first motor drives the belt to rotate to realize the forward movement of the tray and the ceramic mold. When the ceramic mold moves to the top of the hollow column, the first motor stops working, the third cylinder works, and the piston rod of the third cylinder extends to make the hollow column sleeve on the ceramic mold. The electric cylinder works, and the extension of the piston rod of the electric cylinder drives the arc plate to clamp and fix the ceramic mold. The third cylinder continues to work to lift the ceramic mold, so that the ceramic mold is disengaged from the tray. The first cylinder works to drive the green sheet pressing head to move horizontally, and the second cylinder works to drive the green sheet pressing head to move up and down. The second motor works to adjust the inclination angle of the green sheet pressing head. The three motors work to drive the pressing head to rotate, and the fourth motor works to drive the hollow column and the ceramic mold to rotate synchronously. Under the joint action of the fourth motor, the second cylinder, the second motor and the third motor, the pressing head presses the ceramic mud to form a ceramic product, and the cutter cuts off the excess ceramic mud on the edge of the ceramic product. Under the action of centrifugal force, the excess ceramic mud is thrown onto the conveyor, and the conveyor works to transport the cut ceramic mud to the waste box prepared in advance, thus completing the pressing of a ceramic product. After that, the pressing head moves up, the electric cylinder releases the constraint on the ceramic mold, the hollow column moves down to make the ceramic mold return to the tray, and the first motor continues to press the next ceramic mud. The ceramic pressing equipment is convenient for continuous pressing of ceramic mud, and is convenient for recycling the cut ceramic mud, effectively preventing the ceramic mud from piling up, that is, there is no need for the operator to clean up the accumulated ceramic mud regularly, which reduces the operator's workload and brings a better user experience. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the implementation methods of the present application, the drawings required for use in the implementation methods will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of a ceramic green compacting device provided in an embodiment of the present application;

[0018] Figure 2 A cross-sectional view of a rack provided for an embodiment of the present application;

[0019] Figure 3A schematic diagram of the three-dimensional structure of a blank pressing mechanism provided in an embodiment of the present application;

[0020] Figure 4 A schematic diagram of the three-dimensional structure of the mold ejection mechanism provided in the embodiment of the present application;

[0021] Figure 5 A cross-sectional view of a frame, a belt and an elliptical slide provided for an embodiment of the present application;

[0022] Figure 6 Provided for the implementation of this application Figure 5 Magnified view of area A.

[0023] In the figure: 110-frame; 120-ceramic mold conveying mechanism; 121-first motor; 122-pulley; 123-belt; 124-elliptical slide rail; 125-tray; 126-ceramic mold; 130-blade pressing mechanism; 131-first cylinder; 132-cross block; 133-slider; 134-first L-shaped plate; 135-second cylinder; 136-second L-shaped plate; 137-second motor; 138-third motor; 139-blade pressing head; 140-mold ejection mechanism; 141-third cylinder; 142-disc; 143-fourth motor; 144-hollow column; 145-electric cylinder; 146-arc plate; 150-chute; 160-bracket; 170-threaded rod; 180-tool; 190-conveyor; 191-baffle; 192-through hole. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solutions and advantages of the implementation methods of this application clearer, the technical solutions in the implementation methods of this application will be clearly and completely described below in conjunction with the drawings in the implementation methods of this application. Obviously, the described implementation methods are part of the implementation methods of this application, not all of the implementation methods. Based on the implementation methods in this application, all other implementation methods obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0025] Example

[0026] See also Figure 1-Figure 6The present application provides a technical solution: a ceramic green sheet pressing device, comprising a frame 110, a ceramic mold conveying mechanism 120, a green sheet pressing mechanism 130, a mold ejecting mechanism 140, a bracket 160, a threaded rod 170, a tool 180 and a conveyor 190, wherein the ceramic mold conveying mechanism 120, the green sheet pressing mechanism 130 and the mold ejecting mechanism 140 are all arranged on the frame 110, and the ceramic mold conveying mechanism 120 is arranged to convey the mold forward, and the ceramic mold conveying mechanism 120 comprises a first motor 121, a pulley 122, a belt 123, an elliptical slide rail 124, a tray 125 and a ceramic mold 126, wherein the first motor 121 is fixed in the frame 110, and two pulleys 122 are arranged, and the two pulleys 122 are rotatably arranged on the frame 110;

[0027] The output shaft of the first motor 121 is fixed to the lower end of one of the pulleys 122, the belt 123 is arranged on the two pulleys 122, the elliptical slide rail 124 is fixed on the upper surface of the frame 110, the tray 125 is slidably arranged on the elliptical slide rail 124, the tray 125 and the belt 123 are fixed together, the ceramic mold 126 is inserted in the tray 125, and the blank pressing mechanism 130 is used to press the ceramic mud into a mold. The blank pressing mechanism 130 includes a first cylinder 131, a cross block 132, a slider 133, a first L-shaped plate 134 and a second cylinder 135. The first cylinder 131 is fixed on the outer wall of the frame 110, the slider 133 is slidably arranged on the frame 110, the piston rod end of the first cylinder 131 is fixed on the cross block 132, the cross block 132 and the slider 133 are fixed together, the first L-shaped plate 134 is fixed on the upper surface of the slider 133, and the second cylinder 135 is fixed on the first L On the upper surface of the mold plate 134, the first cylinder 131 is set to adjust the lateral position of the blank pressing head 139, and the second cylinder 135 is set to facilitate the adjustment of the upper and lower positions of the blank pressing head 139. It also includes a second L-shaped plate 136, a second motor 137, a third motor 138 and a blank pressing head 139. The piston rod end of the second cylinder 135 is fixed on the upper surface of the second L-shaped plate 136, the second motor 137 is fixed on the outer wall of the second L-shaped plate 136, the output shaft end of the second motor 137 is fixed on the outer wall of the third motor 138, and the blank pressing head 139 is fixed to the output shaft end of the third motor 138. The second motor 137 is set to facilitate the adjustment of the inclination angle of the blank pressing head 139, and the third motor 138 is set to rotate the blank pressing head 139. A slide groove 150 is opened on the frame 110, and the slider 133 is slidably set on the slide groove 150. The setting of the slide groove 150 facilitates the movement of the slider 133 on the frame 110;

[0028] The mold ejection mechanism 140 is used to lift the mold. The mold ejection mechanism 140 includes a third cylinder 141, a disc 142, a fourth motor 143, a hollow column 144, an electric cylinder 145 and an arc plate 146. The third cylinder 141 is fixed in the frame 110, the piston rod end of the third cylinder 141 is fixed on the lower surface of the disc 142, the fourth motor 143 is fixed on the upper surface of the disc 142, the upper end of the output shaft of the fourth motor 143 is fixed on the lower surface of the hollow column 144, the electric cylinder 145 is fixed on the outer wall of the hollow column 144, and the piston rod end of the electric cylinder 145 is fixed on the outer wall of the arc plate 146. The third cylinder 141 is convenient for lifting the ceramic mold 126, the fourth motor 143 is used to rotate the ceramic mold 126, and the electric cylinder 145 is used to rotate the arc plate 146 clamps and fixes the ceramic mold 126, one end of the bracket 160 is fixed in the frame 110, the threaded rod 170 passes through the bracket 160, and the threaded rod 170 is fixed on the bracket 160 by a nut, a through hole 192 is opened on the bracket 160, the threaded rod 170 passes through the through hole 192, the setting of the through hole 192 is convenient for adjusting the position of the threaded rod 170 on the bracket 160, and also convenient for adjusting the position between the tool 180 and the ceramic mold 126, the tool 180 is fixed on the threaded rod 170, the conveyor 190 is fixed on the outer wall of the frame 110, the conveyor 190 and the tool 180 are arranged correspondingly, and also include a baffle 191, the baffle 191 is fixed on the frame of the conveyor 190, and the setting of the baffle 191 is convenient for guiding the excess ceramic mud cut off to the conveyor belt of the conveyor 190.

[0029] Specifically, the working principle of the ceramic green sheet pressing device is as follows: when in use, according to the model of the ceramic product, the threaded rod 170 is moved, the relative position between the tool 180 and the ceramic mold 126 is adjusted, and after adjustment, the threaded rod 170 is held, and the nut on the threaded rod 170 is rotated. The nut squeezes the outer wall of the bracket 160 to fix the threaded rod 170 on the bracket 160, and then the ceramic mold 126 is inserted into the tray 125, and a ceramic mud block is placed on the ceramic mold 126. The first motor 121 drives the belt 123 to rotate, so that the tray 125 and the ceramic mold 126 move forward. When the ceramic mold 126 is When the mold 126 moves to the top of the hollow column 144, the first motor 121 stops working, the third cylinder 141 works, the piston rod of the third cylinder 141 extends to make the hollow column 144 sleeved on the ceramic mold 126, the electric cylinder 145 works, the extension of the piston rod of the electric cylinder 145 drives the arc plate 146 to clamp and fix the ceramic mold 126, the third cylinder 141 continues to work to lift the ceramic mold 126, so that the ceramic mold 126 is separated from the tray 125, the first cylinder 131 works to drive the pressing head 139 to move horizontally, the second cylinder 135 works to drive the pressing head 139 to move up and down, and the second motor 137 The third motor 138 drives the pressing head 139 to rotate, and the fourth motor 143 drives the hollow column 144 and the ceramic mold 126 to rotate synchronously. Under the joint action of the fourth motor 143, the second cylinder 135, the second motor 137 and the third motor 138, the pressing head 139 presses the ceramic mud to form a ceramic product. The cutter 180 cuts off the excess ceramic mud on the edge of the ceramic product. Under the action of centrifugal force, the excess ceramic mud is thrown onto the conveyor 190, and the conveyor 190 works to transport the cut ceramic mud to the pre-prepared The pressing of a ceramic product is completed in the waste box, and then the pressing head 139 moves up, the electric cylinder 145 releases the constraint on the ceramic mold 126, the hollow column 144 moves down to make the ceramic mold 126 return to the tray 125, and the first motor 121 continues to press the next ceramic mud. The ceramic pressing equipment is convenient for continuous pressing of ceramic mud and for recycling the cut ceramic mud, which effectively prevents the ceramic mud from piling up. That is, the operator does not need to clean the accumulated ceramic mud regularly, which reduces the operator's workload and brings a better user experience.

[0030] It should be noted that the specific models and specifications of the first motor 121, the first cylinder 131, the second cylinder 135, the second motor 137, the third motor 138, the third cylinder 141, the fourth motor 143, the electric cylinder 145 and the conveyor 190 need to be selected and determined according to the actual specifications of the device. The specific selection calculation method adopts the existing technology in the field, so it will not be described in detail.

[0031] The power supply and principles of the first motor 121, the first cylinder 131, the second cylinder 135, the second motor 137, the third motor 138, the third cylinder 141, the fourth motor 143, the electric cylinder 145 and the conveyor 190 are clear to those skilled in the art and will not be described in detail herein.

[0032] The above description is only an embodiment of the present application and is not intended to limit the scope of protection of the present application. For those skilled in the art, the present application may have various changes and variations. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

Claims

1. A ceramic green compacting device, characterized in that: The invention comprises a frame (110), a ceramic mold conveying mechanism (120), a green compacting mechanism (130), a mold ejecting mechanism (140), a bracket (160), a threaded rod (170), a cutter (180) and a conveyor (190); the ceramic mold conveying mechanism (120), the green compacting mechanism (130) and the mold ejecting mechanism (140) are all arranged on the frame (110); the ceramic mold conveying mechanism (120) is arranged to convey the mold forward, and the green compacting mechanism (130) is arranged to press-form ceramic mud; The mold ejection mechanism (140) is used to lift the mold, one end of the bracket (160) is fixed in the frame (110), the threaded rod (170) passes through the bracket (160), and the threaded rod (170) is fixed to the bracket (160) by a nut, the tool (180) is fixed to the threaded rod (170), and the conveyor (190) is fixed to the outer wall of the frame (110), and the conveyor (190) and the tool (180) are arranged correspondingly.

2. A ceramic green pressing device according to claim 1, characterized in that: The ceramic mold conveying mechanism (120) comprises a first motor (121), a pulley (122), a belt (123), an elliptical slide rail (124), a tray (125) and a ceramic mold (126); the first motor (121) is fixed in the frame (110); two pulleys (122) are provided; and the two pulleys (122) are rotatably provided on the frame (110); The output shaft of the first motor (121) and the lower end of one of the pulleys (122) are fixed together, the belt (123) is arranged on the two pulleys (122), the elliptical slide rail (124) is fixed on the upper surface of the frame (110), the tray (125) is slidably arranged on the elliptical slide rail (124), the tray (125) and the belt (123) are fixed together, and the ceramic mold (126) is inserted in the tray (125).

3. A ceramic green pressing device according to claim 1, characterized in that: The blank pressing mechanism (130) comprises a first cylinder (131), a cross block (132), a slider (133), a first L-shaped plate (134) and a second cylinder (135), wherein the first cylinder (131) is fixed on the outer wall of the frame (110), the slider (133) is slidably arranged on the frame (110), the piston rod end of the first cylinder (131) is fixed on the cross block (132), the cross block (132) and the slider (133) are fixed together, the first L-shaped plate (134) is fixed on the upper surface of the slider (133), and the second cylinder (135) is fixed on the upper surface of the first L-shaped plate (134).

4. A ceramic green pressing device according to claim 3, characterized in that: It also includes a second L-shaped plate (136), a second motor (137), a third motor (138) and a blank pressing head (139), wherein the piston rod end of the second cylinder (135) is fixed on the upper surface of the second L-shaped plate (136), the second motor (137) is fixed on the outer wall of the second L-shaped plate (136), the output shaft end of the second motor (137) is fixed on the outer wall of the third motor (138), and the blank pressing head (139) is fixed on the output shaft end of the third motor (138).

5. A ceramic green pressing device according to claim 1, characterized in that: The mold ejection mechanism (140) comprises a third cylinder (141), a disc (142), a fourth motor (143), a hollow column (144), an electric cylinder (145) and an arc plate (146); the third cylinder (141) is fixed in the frame (110); the end of the piston rod of the third cylinder (141) is fixed on the lower surface of the disc (142); the fourth motor (143) is fixed on the upper surface of the disc (142); the upper end of the output shaft of the fourth motor (143) is fixed on the lower surface of the hollow column (144); the electric cylinder (145) is fixed on the outer wall of the hollow column (144); and the end of the piston rod of the electric cylinder (145) is fixed on the outer wall of the arc plate (146).

6. A ceramic green pressing device according to claim 3, characterized in that: The frame (110) is provided with a slide groove (150), and the slider (133) is slidably arranged on the slide groove (150).

7. A ceramic green pressing device according to claim 1, characterized in that: It also includes a baffle (191), wherein the baffle (191) is fixed on the frame of the conveyor (190).

8. The ceramic green pressing device according to claim 1, characterized in that: The bracket (160) is provided with a through hole (192), and the threaded rod (170) passes through the through hole (192).