New material self-cleaning type reaction kettle

By designing a new material self-cleaning reactor, the electric motor drives the mixing rod and the spraying mechanism to achieve efficient cleaning of the inner wall of the reactor, the problem of difficulty in cleaning the existing reactor is solved, the purity and quality of the product are improved, and the spraying mechanism is protected.

CN222518591UActive Publication Date: 2025-02-25DALIAN AIDUOWEI STEEL SURFACE TECH CO LTD
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Patent Information

Application Number
CN202421291643.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-25
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The existing reactor is not easy to disassemble and assemble, and the opening size is not convenient for cleaning tools to enter, making it difficult to remove stubborn impurities with strong adhesion and difficulty in dissolving, affecting the purity and quality of the product.

Method used

A new material self-cleaning reactor is designed, including the reactor body, motor, mixing rod, scraper and spraying mechanism. The stirring rod is driven by the motor to drive the scraper to clean the inner wall, and the spraying mechanism is used to spray water to clean the interior.

Benefits of technology

It realizes efficient cleaning of the reactor body, facilitates repeated use, avoids the negative impact of impurities on product purity and quality, and protects the spraying mechanism from corrosion by chemicals.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of reaction kettles, in particular to a novel material self-cleaning type reaction kettle. The novel material self-cleaning type reaction kettle comprises a reaction kettle body, a motor, a stirring rod, a connecting rod, a scraping plate, a spraying mechanism and the like, a motor is mounted at the top of the reaction kettle body, an output shaft of the motor is connected with a stirring rod through a coupler, the stirring rod is rotationally connected with the interior of the reaction kettle body, connecting rods are symmetrically mounted on the stirring rod, scrapers are mounted on the connecting rods and are in contact with the interior of the reaction kettle body, and a spraying mechanism is mounted on the stirring rod and the reaction kettle body together. The motor drives the stirring rod to drive the scraping plate to clean the inner wall of the reaction kettle body, the sliding plate enables water to be sprayed to the inner wall of the reaction kettle body from the spray head through the extrusion frame, and the interior of the reaction kettle body can be effectively cleaned so that the reaction kettle body can be repeatedly used.
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Description

Technical Field

[0001] The utility model relates to the technical field of reactors, in particular to a new material self-cleaning reactor. Background Art

[0002] A reactor is a container used for chemical reactions, usually made of stainless steel or glass. It can be used to prepare, mix, heat and cool various chemicals, and has the ability to operate at high pressure and low temperature. In industrial production, reactor bodies are widely used in the fields of pharmaceuticals, food, chemicals, materials science, and cell culture and fermentation processes in biotechnology.

[0003] Existing reactors are not easy to disassemble and the opening size is not convenient for cleaning tools to enter. They can only be rinsed and soaked with cleaning fluid. It is difficult to remove some stubborn impurities with strong adhesion and difficult to dissolve. These impurities will have a negative impact on the purity of the product and reduce product quality.

[0004] Therefore, it is urgent to design a new material self-cleaning reactor to solve the shortcomings of the existing reactor body that is difficult to disassemble and assemble and the opening size is not convenient for cleaning tools to enter for cleaning. Utility Model Content

[0005] In order to overcome the shortcomings of the existing reactor body that is difficult to disassemble and assemble and the opening size is not convenient for cleaning tools to enter for cleaning, the technical problem of the utility model is: to provide a new material self-cleaning reactor. A new material self-cleaning reactor includes a reactor body, a motor, a stirring rod, a connecting rod, a scraper and a spraying mechanism. The motor is installed on the top of the reactor body. The output shaft of the motor is connected to the stirring rod through a coupling. The stirring rod is rotatably connected to the inside of the reactor body. The connecting rod is symmetrically installed on the stirring rod. The scraper is installed on the connecting rod. The scraper is in contact with the inside of the reactor body. The stirring rod and the reactor body are jointly installed with a spraying mechanism.

[0006] Further description, the spraying mechanism includes a first mounting plate, a water storage pipe, a water tank, a water inlet pipe, a nozzle, a second mounting plate, a bidirectional screw, a guide rod, a first bevel gear, a second bevel gear, a sliding plate and an extrusion frame. The water tank is installed on the top of the reactor body, the first mounting plate is installed in the reactor body on the same side of the water tank, the water storage pipe is installed on the first mounting plate, the water inlet pipe is symmetrically connected to the water tank and the water storage pipe, the nozzle is installed on the water storage pipe, the second mounting plate is symmetrically installed inside the reactor body on the same side of the first mounting plate, the bidirectional screw is rotatably installed on the second mounting plate, the guide rod directly above the bidirectional screw is installed on the second mounting plate, the first bevel gear is installed on the stirring rod, the second bevel gear is installed on the bidirectional screw, the first bevel gear is meshed with the second bevel gear, the sliding plate is commonly installed on the bidirectional screw and the guide rod, the sliding plate is threadedly connected to the bidirectional screw, the sliding plate is slidably connected to the guide rod, and the sliding plate is connected to an extrusion frame slidably connected to the water storage pipe.

[0007] Further description, it also includes a third mounting plate, a hinged plate and a connecting plate. The third mounting plate is installed on the side of the sliding plate close to the first mounting plate. The hinged plate is rotatably installed on the third mounting plate. The connecting plate fixedly connected to the nozzle is rotatably installed on the hinged plate.

[0008] Further description, it also includes a protective shell, which is installed outside the spraying mechanism.

[0009] It is further explained that a layer of rubber ring is wrapped on one side of the scraper close to the inner wall of the reactor body.

[0010] Beneficial effects of the utility model:

[0011] 1. The motor drives the stirring rod to drive the scraper to clean the inner wall of the reactor body. The sliding plate sprays water from the nozzle to the inner wall of the reactor body through the extrusion frame, which can effectively clean the inside of the reactor body and facilitate the repeated use of the reactor body.

[0012] 2. By installing a protective shell outside the spraying mechanism, the spraying mechanism can be protected from corrosion by chemicals in the reactor body, thereby preventing the spraying mechanism from being damaged. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0014] Figure 2 It is a schematic diagram of the cross-sectional three-dimensional structure of the reactor body of the utility model.

[0015] Figure 3 For this utility model Figure 2 Enlarged view of point A.

[0016] Figure 4It is a schematic diagram of the cross-sectional three-dimensional structure of the protective shell of the utility model.

[0017] Figure 5 It is a schematic diagram of the cross-sectional three-dimensional structure of the water storage pipe of the utility model.

[0018] Markings in the accompanying drawings: 1_reactor body, 2_motor, 3_stirring rod, 301_connecting rod, 302_scraper, 4_first mounting plate, 5_water storage pipe, 501_water tank, 502_water inlet pipe, 6_nozzle, 7_second mounting plate, 8_bidirectional screw rod, 801_guide rod, 9_first bevel gear, 10_second bevel gear, 11_sliding plate, 12_extrusion frame, 13_third mounting plate, 14_hinge plate, 15_connecting plate, 16_protective shell. DETAILED DESCRIPTION

[0019] The utility model is further described below in conjunction with the accompanying drawings and embodiments. Example 1

[0020] A new material self-cleaning reactor, such as Figure 1 and Figure 2 As shown, it includes a reactor body 1, a motor 2, a stirring rod 3, a connecting rod 301, a scraper 302 and a spraying mechanism. The motor 2 is installed on the top of the reactor body 1, and the output shaft of the motor 2 is connected to the stirring rod 3 through a coupling. A plurality of wavy connecting rods are circumferentially arranged on the stirring rod 3. The motor 2 can drive the stirring rod 3 to rotate to mix different substances together to make them evenly distributed and promote chemical reactions. The stirring rod 3 is rotatably connected to the inside of the reactor body 1, and the connecting rod 301 is symmetrically installed on the stirring rod 3. The scraper 302 is installed on the connecting rod 301, and the scraper 302 is in contact with the inside of the reactor body 1. A layer of rubber ring is wrapped on the side of the scraper 302 close to the inner wall of the reactor body 1. The scraper 302 can scrape off impurities, stains and other substances on the inner wall of the reactor body 1 to achieve a cleaning effect. The stirring rod 3 and the reactor body 1 are jointly equipped with a spraying mechanism.

[0021] like Figure 1 , Figure 3 , Figure 4 and Figure 5As shown, the spraying mechanism includes a first mounting plate 4, a water storage pipe 5, a water tank 501, a water inlet pipe 502, a nozzle 6, a second mounting plate 7, a bidirectional screw 8, a guide rod 801, a first bevel gear 9, a second bevel gear 10, a sliding plate 11 and an extrusion frame 12. A water tank 501 is installed on the top of the reactor body 1, and a first mounting plate 4 is installed in the reactor body 1 on the same side of the water tank 501. A water storage pipe 5 is installed on the first mounting plate 4. The water tank 501 and the water storage pipe 5 are symmetrically connected with the water inlet pipe 502. The water inlet pipe 502 connects the water tank 501 and the water storage pipe 5. A rotatable and bendable nozzle 6 is installed on the water storage pipe 5. The nozzle 6 can spray water evenly onto the inner wall of the reactor body 1. The second mounting plate 4 is symmetrically installed inside the reactor body 1 on the same side of the first mounting plate 4. Plate 7, a bidirectional screw rod 8 is rotatably mounted on the second mounting plate 7, a guide rod 801 located directly above the bidirectional screw rod 8 is mounted on the second mounting plate 7, a first bevel gear 9 is mounted on the stirring rod 3, a second bevel gear 10 is mounted on the bidirectional screw rod 8, the first bevel gear 9 is meshed with the second bevel gear 10, the first bevel gear 9 can drive the second bevel gear 10 to rotate through the meshing between teeth, a sliding plate 11 is jointly mounted on the bidirectional screw rod 8 and the guide rod 801, the sliding plate 11 is threadedly connected to the bidirectional screw rod 8, the sliding plate 11 is slidably connected to the guide rod 801, the bidirectional screw rod 8 can drive the sliding plate 11 to reciprocate along the guide rod 801, the sliding plate 11 is connected to an extrusion frame 12 slidably connected to the water storage pipe 5, the extrusion frame 12 can squeeze the water in the water storage pipe 5 to spray out the water.

[0022] like Figure 3 and Figure 4 As shown, it also includes a third mounting plate 13, a hinged plate 14, a connecting plate 15 and a protective shell 16. The third mounting plate 13 is installed on the side of the sliding plate 11 close to the first mounting plate 4. The hinged plate 14 is rotatably installed on the third mounting plate 13. The connecting plate 15 fixedly connected to the nozzle 6 is rotatably installed on the hinged plate 14. The nozzle 6 can rotate up and down under the action of the hinged plate 14 to evenly spray water onto the inner wall of the reactor body 1. A protective shell 16 is installed outside the spraying mechanism, and the protective shell 16 can protect the components inside it from corrosion.

[0023] When using the reactor, the staff adds the reactants into the reactor, and by controlling the temperature, pressure and other conditions, the stirring rod 3 stirs the reactor body 1 to promote the reaction. After the reaction is completed, different methods are used to separate the product from the reactor. When cleaning the reactor body 1 after use, the water in the water tank 501 flows into the water storage pipe 5 through the water inlet pipe 502, and the output shaft of the motor 2 drives the second bevel gear 10 to rotate through the first bevel gear 9. The second bevel gear 10 drives the two-way screw rod 8 to rotate so that the sliding plate 11 reciprocates along the guide rod 801. The sliding plate 11 drives the extrusion frame 12 to reciprocate to squeeze the water in the water storage pipe 5. At the same time, the sliding plate 11 drives the hinged plate 14 to rotate to rotate the nozzle 6, and the water in the water storage pipe 5 is sprayed from the nozzle 6 to the inner wall of the reactor body 1. At the same time, the motor 2 drives the stirring rod 3 to rotate, and the stirring rod 3 drives the scraper 302 to rotate through the connecting rod 301 to clean the inner wall of the reactor body 1.

[0024] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A new material self-cleaning reactor, comprising a reactor body (1), a motor (2) and a stirring rod (3), wherein the motor (2) is mounted on the top of the reactor body (1), the output shaft of the motor (2) is connected to the stirring rod (3) via a coupling, and the stirring rod (3) is rotatably connected to the inside of the reactor body (1), wherein: It also comprises a connecting rod (301), a scraper (302) and a spraying mechanism, wherein the connecting rod (301) is symmetrically mounted on the stirring rod (3), the scraper (302) is mounted on the connecting rod (301), the scraper (302) is in contact with the inside of the reaction kettle body (1), and the spraying mechanism is mounted on both the stirring rod (3) and the reaction kettle body (1).

2. A new material self-cleaning reactor according to claim 1, characterized in that: The spraying mechanism comprises a first mounting plate (4), a water storage pipe (5), a water tank (501), a water inlet pipe (502), a nozzle (6), a second mounting plate (7), a bidirectional screw rod (8), a guide rod (801), a first bevel gear (9), a second bevel gear (10), a sliding plate (11) and an extrusion frame (12); the water tank (501) is mounted on the top of the reactor body (1); the first mounting plate (4) is mounted in the reactor body (1) on the same side of the water tank (501); the water storage pipe (5) is mounted on the first mounting plate (4); the water inlet pipe (502) is symmetrically connected to the water tank (501) and the water storage pipe (5); the nozzle (6) is mounted on the water storage pipe (5); the reactor body (1) on the same side of the first mounting plate (4) is mounted on the first mounting plate (4); A second mounting plate (7) is symmetrically mounted inside the body (1), a bidirectional screw (8) is rotatably mounted on the second mounting plate (7), a guide rod (801) located directly above the bidirectional screw (8) is mounted on the second mounting plate (7), a first bevel gear (9) is mounted on the stirring rod (3), a second bevel gear (10) is mounted on the bidirectional screw (8), the first bevel gear (9) is meshed with the second bevel gear (10), a sliding plate (11) is mounted on the bidirectional screw (8) and the guide rod (801), the sliding plate (11) is threadedly connected to the bidirectional screw (8), the sliding plate (11) is slidably connected to the guide rod (801), and an extrusion frame (12) slidably connected to the water storage pipe (5) is connected to the sliding plate (11).

3. A new material self-cleaning reactor according to claim 2, characterized in that: It also includes a third mounting plate (13), a hinged plate (14) and a connecting plate (15); the third mounting plate (13) is mounted on a side of the sliding plate (11) close to the first mounting plate (4); the hinged plate (14) is rotatably mounted on the third mounting plate (13); and the connecting plate (15) fixedly connected to the spray head (6) is rotatably mounted on the hinged plate (14).

4. A new material self-cleaning reactor according to claim 3, characterized in that: It also includes a protective shell (16), which is installed outside the spraying mechanism.

5. A new material self-cleaning reactor according to claim 4, characterized in that: A layer of rubber ring is wrapped around one side of the scraper (302) close to the inner wall of the reactor body (1).