Leftover material separating device
By designing a side material separation device including a mounting frame, suction nozzle, jet head and air supply pump, the problem of manual operation of the removal of finished edge material of sheet metal parts is solved, and automatic side material removal is realized, reducing labor and Leaf material remains.
Patent Information
- Application Number
- CN202421170575.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-27
AI Technical Summary
In the prior art, after the finished sheet metal parts are formed, it is necessary to manually use an air jet gun to remove edge material waste, resulting in an increase in the workload of the staff and easily cause edge material residues.
A side material separation device is designed, including a mounting frame, a suction nozzle, a jet head and a air supply pump. The finished product is absorbed through the suction nozzle, and the air supply pump is driven to make the jet head spray the outer edge of the finished product, blowing the residual edge material off.
There is no need to remove edge materials manually, which reduces labor, improves the efficiency of edge materials removal, and reduces edge materials residues.
Smart Images
Figure CN222519639U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of compression molding, in particular to a side material separation device. Background Art
[0002] After sheet metal parts are produced, they are usually placed in a molding mold for molding to obtain the final desired product. After the finished sheet metal parts are taken out of the mold, some scraps will stick to the finished product. The common way now is to manually use a jet gun to blow these scraps off the finished product to avoid affecting the subsequent processing of the finished product, such as painting.
[0003] With regard to the above technical conditions, there is still a defect that the edge materials need to be separated manually, which may easily increase the workload of the staff over time.
[0004] Based on this, the utility model designs a side material separation device to solve the above problem. Utility Model Content
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a side material separation device, comprising a mounting frame for placing finished products, a suction nozzle, and an air jet head, the suction nozzle is fixedly arranged on the mounting frame, the air jet head is fixedly arranged on the mounting frame, an air jet port is opened on the air jet head, an air supply pump is arranged near one side of the mounting frame, a connecting pipe is connected between the air supply pump and the air jet head, the suction nozzle is adsorbed on the finished product, the air jet head is located above the finished product, the air jet head faces the outer edge of the finished product, and a plurality of the air jet heads are arranged on the mounting frame.
[0006] By adopting the above technical solution, after the suction nozzle absorbs the finished product, the air supply pump is driven to allow the nozzle to spray air toward the outer edge of the finished product to blow off the edge material remaining on the finished product. There is no need to manually remove the edge material, thereby achieving the effect of reducing labor.
[0007] Preferably, a manipulator is arranged near one side of the mounting frame, and the mounting frame is fixedly arranged on a rotating arm of the manipulator.
[0008] By adopting the above technical solution, the robot drives the mounting frame to flip, allowing the edge material on the finished product to fall off, thereby reducing the edge material remaining on the finished product.
[0009] Preferably, a duckbill nozzle is fixedly arranged on the air jet head.
[0010] By adopting the above technical solution, the duckbill nozzle can increase the jet range and the jet area.
[0011] Preferably, a placing table is provided near one side of the mounting frame, a placing plate is fixedly provided on the placing table, and an air blowing pipe is fixedly provided on the placing table. When the suction nozzle adsorbs the finished product and places it on the placing plate, the air blowing pipe blows air to the finished product.
[0012] By adopting the above technical solution, the air jet pipe blows air to the finished product, further reducing the residual edge material on the finished product.
[0013] To sum up, the present application has the following beneficial technical effects: after the suction nozzle absorbs the finished product, the air supply pump is driven to allow the nozzle to spray air toward the outer edge of the finished product to blow off the edge material remaining on the finished product, without the need for manual removal of the edge material, thereby achieving the effect of reducing labor. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0015] Figure 1 This is a schematic diagram of the structure in which the mounting frame is installed on the manipulator in this embodiment;
[0016] Figure 2 This is a schematic diagram of the structure in which the finished product is located above the placement plate in this embodiment;
[0017] Figure 3 This is a schematic diagram of the structure of the suction nozzle sucking the finished product in this embodiment;
[0018] Figure 4 Schematic diagram of the structure of the mounting frame in this embodiment.
[0019] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0020] 1. Mounting frame; 2. Suction nozzle; 3. Air jet; 4. Manipulator; 5. Air pump; 6. Air cylinder; 7. Air suction pipe; 8. Finished product; 9. Duckbill nozzle; 10. Air supply pump; 11. Air outlet pipe; 12. Connecting pipe; 13. Placement table; 14. Placement board; 15. Air blowing pipe; 16. Air supply pipe. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] The following is combined with Figure 1-4 This application is described in further detail.
[0023] Reference Figure 1-Figure 2 A side material separation device comprises a mounting frame 1 for placing a finished product 8, a suction nozzle 2, and an air jet head 3. A manipulator 4 is arranged near the mounting frame 1. The mounting frame 1 is fixedly arranged on the rotating arm of the manipulator 4. The manipulator 4 drives the mounting frame 1 to move and rotate; the suction nozzle 2 is fixedly arranged on the mounting frame 1, and an air suction pump 5 is arranged near the mounting frame 1. An air suction cylinder 6 is fixedly connected to the suction end of the air suction pump 5, and an air suction pipe 7 is fixedly connected between the air suction cylinder 6 and the suction nozzle 2. When the finished product 8 is placed on the suction nozzle 2, the air suction pump 5 works at this time, so that the suction nozzle 2 sucks the finished product 8 tightly and fixes the finished product 8 on the mounting frame 1.
[0024] Reference Figure 1-Figure 4 The nozzle 3 is fixedly arranged on the mounting frame 1, and an air jet port (not shown in the figure) is opened on the nozzle 3. A duckbill nozzle 9 is fixedly arranged on the nozzle 3, and the duckbill nozzle 9 is communicated with the air jet port. An air supply pump 10 is arranged on the side close to the mounting frame 1. An air outlet pipe 11 is fixedly connected to the air outlet end of the air supply pump 10, and a connecting pipe 12 is connected between the air outlet pipe 11 and the nozzle 3. The nozzle 3 is located above the finished product 8, and the nozzle 3 faces the outer edge of the finished product 8. A plurality of nozzles 3 are arranged on the mounting frame 1; after the suction nozzle 2 absorbs the finished product 8, the air supply pump 10 is driven to allow the wind to be transported to the nozzle 3 through the connecting pipe 12, and is sprayed out through the duckbill nozzle 9 to blow the outer edge of the finished product 8, and blow off the edge material remaining on the finished product 8, without the need for manual jetting to remove the edge material, thereby achieving the effect of reducing the workload.
[0025] Reference Figure 1-Figure 4 After the finished product 8 is made, the manipulator 4 is driven to approach the finished product 8, and the suction nozzle 2 adsorbs the finished product 8 to lift the finished product 8. The manipulator 4 drives the mounting frame 1 to flip over, so that the edge material on the finished product 8 falls off, reducing the edge material remaining on the finished product 8; the duckbill nozzle 9 can increase the jet range, increase the jet area, and further reduce the edge material remaining on the finished product 8.
[0026] Reference Figure 1-Figure 4A placing table 13 is provided near one side of the mounting frame 1, a placing plate 14 is fixedly provided on the placing table 13, an air blowing pipe 15 is fixedly provided on the placing table 13, an air supply pipe 16 is fixedly connected between the air blowing pipe 15 and the air outlet pipe 11, a duckbill nozzle 9 is also fixedly provided on the air blowing pipe 15, and an air supply pump 10 supplies air to the air blowing pipe 15; when the suction nozzle 2 adsorbs the finished product 8 and places it on the placing plate 14, the air blowing pipe 15 and the air jet pipe are dislocated from each other, and at this time the air blowing pipe 15 and the air jet pipe blow air to the finished product 8 at the same time, blow off the residual edge material on the finished product 8, and further reduce the edge material remaining on the finished product 8.
[0027] It should be noted that the multiple air intake pipes 7, the multiple connecting pipes 12, and the multiple air supply pipes 16 in the drawings are not all shown.
[0028] The working principle of this embodiment is as follows: after the suction nozzle 2 absorbs the finished product 8, the air supply pump 10 is driven to allow the air to be transported to the air jet head 3 through the connecting pipe 12, and then sprayed out through the duckbill nozzle 9 to blow air to the outer edge of the finished product 8, thereby blowing off the edge material remaining on the finished product 8. There is no need to manually jet to remove the edge material, thereby achieving the effect of reducing the workload.
[0029] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0030] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A side material separation device, characterized in that: The invention comprises a mounting frame (1) for placing a finished product (8), a suction nozzle (2), and an air jet head (3), wherein the suction nozzle (2) is fixedly arranged on the mounting frame (1), the air jet head (3) is fixedly arranged on the mounting frame (1), an air jet port is provided on the air jet head (3), an air supply pump (10) is arranged on one side close to the mounting frame (1), a connecting pipe (12) is connected between the air supply pump (10) and the air jet head (3), the suction nozzle (2) is adsorbed on the finished product (8), the air jet head (3) is located above the finished product (8), the air jet head (3) faces the outer edge of the finished product (8), and a plurality of the air jet heads (3) are arranged on the mounting frame (1).
2. The edge material separation device according to claim 1, characterized in that: A manipulator (4) is arranged on one side close to the mounting frame (1), and the mounting frame (1) is fixedly arranged on the rotating arm of the manipulator (4).
3. The edge material separation device according to claim 1, characterized in that: A duckbill nozzle (9) is fixedly arranged on the nozzle (3).
4. The edge material separation device according to claim 1, characterized in that: A placement table (13) is provided near one side of the mounting frame (1), a placement plate (14) is fixedly provided on the placement table (13), and an air blowing pipe (15) is fixedly provided on the placement table (13). When the suction nozzle (2) adsorbs the finished product (8) and places it on the placement plate (14), the air blowing pipe (15) blows air to the finished product (8).