Polishing device for bearing ball production

By designing separation components and discharge pipe systems in the bearing ball polishing device, the problem of difficult separation and discharge of polishing sand after polishing is solved, rapid separation and discharge are achieved, and polishing efficiency is improved.

CN222520942UActive Publication Date: 2025-02-25SHAOXING PULITZER MASCH CO LTD
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Patent Information

Application Number
CN202420972225.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-02-25
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

The existing bearing ball polishing device cannot effectively separate and discharge polishing sand after polishing, resulting in manual cleaning during the next polishing, which is inefficient.

Method used

A polishing device including a polishing bin, a separation assembly, a discharge pipe and a guide pipe are designed. The separation assembly separates polished sand and balls through an annular frame and screen, and the discharge pipe and guide pipe are used to quickly discharge and collect polished sand.

Benefits of technology

The rapid separation and discharge of polished sand is achieved, the polishing efficiency is improved, the need for manual cleaning is reduced, and the continuous operation of the equipment is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of bearing ball production, and discloses a polishing device for bearing ball production, which comprises a polishing bin, six spring seats which are annularly distributed are arranged on the surface of the bottom end of the polishing bin, the bottom ends of the spring seats are arranged on a base, and three vibration motors which are arranged in a circumferential array are arranged on the surface of the bottom end of the polishing bin. A discharging pipe is welded to the middle of the bottom end of the polishing bin and communicates with the interior of the polishing bin, the lower end of the discharging pipe is connected with a material guiding pipe, the other end of the material guiding pipe is arranged outside the base, and a separating assembly is installed in the polishing bin in a suspended mode. The separating assembly used for separating the polishing sand and the balls is arranged in the polishing bin, and the discharging pipe and the guiding pipe are arranged at the bottom end of the polishing bin, so that the separated polishing sand can be rapidly discharged and collected.
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Description

Technical Field

[0001] The utility model relates to the field of bearing ball production, in particular to a polishing device for bearing ball production. Background Art

[0002] The bearing is a component that fixes and reduces the load friction coefficient during mechanical transmission. The ball is placed between the inner circle and the outer circle. In order to make the surface of the ball smoother, the ball is polished by a vibration polisher or a drum polisher. A Chinese utility model patent with the announcement number CN 213795925U discloses a ball polishing device for bearing processing, which mainly includes a vibration limiter component, a base and a storage bin. Through the mutual cooperation between the vibration limiter component, the base and the storage bin, the polishing of the bearing ball can be made more efficient and convenient, and the separation of the ball and the polishing agent can be made more convenient, thereby effectively improving the polishing efficiency of the ball.

[0003] With respect to the above-mentioned related technologies, the inventor believes that there are the following defects: the above-mentioned device is a vibration polishing machine, which usually fills a certain amount of polishing sand in the polishing chamber, and then places the workpiece inside for polishing. After polishing the ball, the ball needs to be separated from the polishing sand. In the above structure, the ball can be taken out after polishing, but there is no corresponding structure for taking out the polishing sand, which requires a separate tool to take out the polishing sand during the next polishing. For this reason, we designed a polishing device for bearing ball production. Utility Model Content

[0004] In order to solve the technical problem that it is difficult to remove the internal polishing sand, the utility model provides a polishing device for bearing ball production.

[0005] The utility model is implemented by the following technical scheme: a polishing device for bearing ball production, including a polishing chamber, six spring seats distributed in an annular shape are arranged on the bottom surface of the polishing chamber, the bottom ends of the spring seats are installed on a base, and three vibration motors arranged in a circumferential array are installed on the bottom surface of the polishing chamber, a discharge pipe is welded at the middle of the bottom end of the polishing chamber, and the discharge pipe is connected to the inside of the polishing chamber, the lower end of the discharge pipe is connected to a guide pipe, the other end of the guide pipe is placed outside the base, and a separation component is suspended inside the polishing chamber.

[0006] As a further improvement of the above solution, the separation assembly includes an annular frame and a screen, the screen is arranged on the annular frame, and a small hole is opened in the middle of the annular frame, and a sealing rod is inserted into the small hole;

[0007] The bottom end of the sealing rod extends downward to form a widened portion, and the widened portion is placed inside the discharge pipe, and the inner diameter of the discharge pipe and the outer diameter of the widened portion are larger than the inner diameter of the small hole. The widened portion is plugged into the discharge pipe to seal it, so that the polishing sand in the polishing bin will not flow out, and a cross bar can be fixed at the bottom end of the outer ring surface of the polishing bin as needed. The cross bar passes through the sealing rod and fixes it to prevent it from moving up due to vibration.

[0008] As a further improvement of the above scheme, the length of the widened portion is smaller than the height between the middle bottom end of the polishing chamber and the bottom end of the annular frame, and the bottom end of the outer ring surface of the widened portion is recessed upward to form a plurality of notches distributed in a ring shape, and the notches do not penetrate the top of the widened portion. When the widened portion is pulled upward for a certain distance, the notches are placed above the discharge pipe, so that the polishing sand can enter the discharge pipe through the notches and be discharged.

[0009] As a further improvement of the above scheme, the material guide pipe is arranged obliquely on the base, and a hose is provided at one end of the material guide pipe close to the discharge pipe. The material guide pipe is connected to the discharge pipe through the hose. The hose is a water hose or other soft pipe, and is relatively long and in a fluffy state. When the upper material guide pipe is shaken, it will not cause pulling on the lower material guide pipe.

[0010] As a further improvement of the above scheme, a discharge port is provided on the front side of the outer ring surface of the polishing chamber, and a discharge frame is welded on the outward side of the discharge port, and the bottom end of the discharge frame and the bottom end of the discharge port are both flush with the upper surface of the screen, so that the balls inside can be discharged through the discharge port;

[0011] Limiting blocks are arranged on the left and right sides of the discharging frame, and the sealing door is fixed in the discharging frame through the limiting blocks and bolts. The sealing door is opened to facilitate the discharge of the balls inside.

[0012] As a further improvement of the above scheme, the bottom end of the interior of the polishing bin is thickened and inclined to form a material discharge slope. The height of the material discharge slope gradually decreases from the outside to the inside, and the material discharge slope has a conical structure, which is convenient for discharging and collecting the polishing sand inside the polishing bin.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. The utility model provides a separation component for separating polishing sand and balls inside the polishing chamber, and a discharge pipe and a guide pipe are provided at the bottom of the polishing chamber, so that the separated polishing sand can be quickly discharged and collected;

[0015] 2. By connecting the discharge pipe and the guide pipe through a hose, the two are in contact connection, so that the discharge pipe and the guide pipe can shake separately under the action of the vibration motor, without causing tearing at the connection, thus improving the connection firmness. The design of the discharge slope also makes it easy to discharge all the internal polishing sand for cleaning and replacement. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A schematic diagram of the overall structure of a polishing device for producing bearing balls provided by the utility model;

[0017] Figure 2 for Figure 1 Bottom diagram of the polishing chamber;

[0018] Figure 3 for Figure 1 A top view of

[0019] Figure 4 for Figure 3 Schematic diagram of the cross section at AA in the middle.

[0020] Description of main symbols:

[0021] 1. Polishing chamber; 11. Discharge pipe; 12. Discharge slope; 2. Separation assembly; 21. Ring frame; 22. Screen; 3. Base; 4. Spring seat; 5. Guide pipe; 51. Hose; 6. Discharge frame; 61. Sealing door; 62. Limit block; 7. Vibration motor; 8. Sealing rod. DETAILED DESCRIPTION

[0022] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0023] Example:

[0024] Please combine Figure 1-Figure 4 A polishing device for bearing ball production in this embodiment includes a polishing chamber 1, and six spring seats 4 distributed in a ring are arranged on the bottom surface of the polishing chamber 1. The bottom end of the spring seat 4 is installed on the base 3, and three vibration motors 7 arranged in a circumferential array are installed on the bottom surface of the polishing chamber 1. A discharge pipe 11 is welded at the middle of the bottom end of the polishing chamber 1, and the discharge pipe 11 is connected to the inside of the polishing chamber 1. The lower end of the discharge pipe 11 is connected to a guide pipe 5, and the other end of the guide pipe 5 is placed outside the base 3. A separation component 2 is suspended inside the polishing chamber 1.

[0025] The separation assembly 2 includes an annular frame 21 and a screen 22. The screen 22 is arranged on the annular frame 21. A small hole is opened in the middle of the annular frame 21. A sealing rod 8 is inserted into the small hole.

[0026] The bottom end of the sealing rod 8 extends downward to form a widened portion, and the widened portion is placed inside the discharge pipe 11, and the inner diameter of the discharge pipe 11 and the outer diameter of the widened portion are larger than the inner diameter of the small hole. The widened portion is plugged into the discharge pipe 11 to seal it, so that the polishing sand in the polishing chamber 1 will not flow out, and a cross bar can be fixed at the bottom end of the outer ring surface of the polishing chamber 1 as needed, the cross bar passes through the sealing rod 8 and fixes it so that it will not move up due to vibration. The sealing rod 8 can also be removed according to actual conditions, and a valve is installed below the discharge pipe 11 to control the discharge.

[0027] The length of the widened portion is smaller than the height between the middle bottom end of the polishing chamber 1 and the bottom end of the annular frame 21, and the bottom end of the outer ring surface of the widened portion is recessed upward to form a plurality of notches distributed in an annular shape, and the notches do not penetrate the top end of the widened portion. When the widened portion is pulled upward for a certain distance, the notches are placed above the discharge pipe 11, so that the polishing sand can enter the discharge pipe 11 through the notches and be discharged.

[0028] The material guide pipe 5 is tiltedly arranged on the base 3, and a hose 51 is provided at one end of the material guide pipe 5 close to the discharge pipe 11. The material guide pipe 5 is connected to the discharge pipe 11 through the hose 51. The hose 51 is a water hose or other soft pipe, and its length is relatively long and in a fluffy state. When the upper material guide pipe 5 is shaken, it will not cause pulling on the lower material guide pipe 5.

[0029] A discharge port is provided on the front side of the outer ring surface of the polishing chamber 1, and a discharge frame 6 is welded on the outward side of the discharge port. The bottom end of the discharge frame 6 and the bottom end of the discharge port are flush with the upper surface of the screen 22, so that the balls inside can be discharged through the discharge port.

[0030] Limiting blocks 62 are provided on the left and right sides of the discharging frame 6, and the sealing door 61 is fixed in the discharging frame 6 by the limiting blocks 62 and bolts. Opening the sealing door 61 facilitates the discharge of the balls inside.

[0031] The bottom of the polishing chamber 1 is thickened and inclined to form a material discharge slope 12. The height of the material discharge slope 12 gradually decreases from the outside to the inside. The material discharge slope 12 is a conical structure, which is convenient for discharging and collecting the polishing sand inside the polishing chamber 1.

[0032] The implementation principle of a polishing device for producing bearing balls in the embodiment of the present application is as follows: the polishing sand is poured into the polishing chamber 1 and submerged in the separation assembly 2, and then the balls are placed above the separation assembly 2, and the power supply of the vibration motor 7 is turned on. The vibration motor 7 will make the polishing sand and the balls inside the polishing chamber 1 vibrate continuously so as to perform friction polishing. When the polishing is completed, the sealing rod 8 is pulled upward and the notch of the widened part is placed above the discharge pipe 11, and then the vibration amplitude of the vibration motor 7 is reduced, and the polishing sand inside the polishing chamber 1 will be discharged and collected through the discharge pipe 11 and the guide pipe 5, and then the sealing door 61 can be opened to discharge and collect the balls above the separation assembly 2;

[0033] By arranging a separation component 2 for separating polishing sand and balls inside the polishing chamber 1, and a discharge pipe 11 and a guide pipe 5 are arranged at the bottom of the polishing chamber 1, the separated polishing sand can be quickly discharged and collected;

[0034] By softly connecting the discharge pipe 11 and the guide pipe 5 through the hose 51, the two are contact-connected, so that the discharge pipe 11 and the guide pipe 5 can shake separately under the action of the vibration motor 7 without causing tearing at the connection, thereby improving the connection firmness. The design of the discharge slope 12 also makes it easy to discharge all the internal polishing sand for cleaning and replacement.

[0035] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A polishing device for producing bearing balls, comprising a polishing chamber (1), characterized in that: The bottom surface of the polishing chamber (1) is provided with six spring seats (4) distributed in an annular shape, the bottom end of the spring seat (4) is mounted on the base (3), and the bottom surface of the polishing chamber (1) is provided with three vibration motors (7) arranged in a circumferential array, a discharge pipe (11) is welded at the middle of the bottom end of the polishing chamber (1), and the discharge pipe (11) is connected to the inside of the polishing chamber (1), the lower end of the discharge pipe (11) is connected to a guide pipe (5), the other end of the guide pipe (5) is placed outside the base (3), and a separation component (2) is suspended inside the polishing chamber (1).

2. A polishing device for producing bearing balls as claimed in claim 1, characterized in that: The separation assembly (2) comprises an annular frame (21) and a screen (22), wherein the screen (22) is arranged on the annular frame (21), and a small hole is opened in the middle of the annular frame (21), and a sealing rod (8) is inserted into the small hole; The bottom end of the sealing rod (8) extends downward to form a widened portion, and the widened portion is placed inside the discharge pipe (11), and the inner diameter of the discharge pipe (11) and the outer diameter of the widened portion are greater than the inner diameter of the small hole.

3. A polishing device for producing bearing balls as claimed in claim 2, characterized in that: The length of the widened portion is less than the height between the middle bottom end of the polishing chamber (1) and the bottom end of the annular frame (21), and the bottom end of the outer ring surface of the widened portion is recessed upward to form a plurality of notches distributed in an annular shape, and the notches do not penetrate the top end of the widened portion.

4. A polishing device for producing bearing balls as claimed in claim 1, characterized in that: The material guide pipe (5) is arranged obliquely on the base (3), and a hose (51) is arranged at one end of the material guide pipe (5) close to the material discharge pipe (11), and the material guide pipe (5) is connected to the material discharge pipe (11) via the hose (51).

5. A polishing device for producing bearing balls as claimed in claim 1, characterized in that: A material discharge port is provided on the front side of the outer ring surface of the polishing chamber (1), and a material discharge frame (6) is welded on the outward side of the material discharge port, and the bottom end of the material discharge frame (6) and the bottom end of the material discharge port are both flush with the upper surface of the screen (22); Limiting blocks (62) are arranged on the left and right sides of the discharge frame (6), and the sealing door (61) is fixed in the discharge frame (6) by means of the limiting blocks (62) and bolts.

6. A polishing device for producing bearing balls as claimed in claim 1, characterized in that: The bottom end of the interior of the polishing chamber (1) is thickened, and the bottom end of the interior of the polishing chamber (1) is tilted to form a material discharge slope (12), and the height of the material discharge slope (12) gradually decreases from the outside to the inside.

Citation Information

Patent Citations

  • Ball polishing device for bearing machining

    CN213795925U