Modularized integrated sludge muck treatment station

Abstract

The utility model belongs to the field of construction waste treatment equipment, and relates to a modular integrated sludge muck treatment station. The modularized integrated sludge muck treatment station comprises a rectangular frame body, a stirring main machine, a powder bin and a spiral conveying device. According to the modular integrated sludge muck treatment station, all parts in the whole system form an integrated module, so that the reuse efficiency of equipment is improved; during installation, the whole production line does not need an equipment foundation, and rapid deployment and installation are truly achieved; during production, the modular integrated sludge muck treatment station integrates the treatment function through the procedures of feeding, metering, stirring and mixing, discharging and the like, the installation and deployment time of treatment devices for mud cakes, viscous materials, building muck and the like is shortened, capital construction of a large-scale factory building is reduced, large-scale transition transportation of the building muck is reduced, and the production cost is reduced. And the lasting time of the influence of the construction muck waste on the environment is reduced.

Description

Technical Field

[0001] The utility model belongs to the field of construction waste processing equipment and relates to a modular integrated sludge and slag processing station. Background Art

[0002] Construction waste is increasingly affecting social development and people's lives, and the current construction waste treatment industry is also booming. However, the current treatment methods for slag, inorganic sludge or inorganic mud cakes in construction solid waste are uneven, and most of them are fixed production lines. For example, the utility model patent with application number CN202111147166.2 discloses a harmless treatment device for sludge and slag, whose structure includes a batching machine, a feeding belt, a conveyor belt, a cement silo pipe, a mixer, and a gantry. The batching machine is installed above the feeding belt, and the batching machine is provided with multiple ones. The feeding belt is connected to the conveyor belt, and the cement silo pipe is installed above the mixer. The mixer outlet is connected to the gantry through a conveyor belt. The existing sludge and sludge processing equipment is a fixed assembly line, which occupies a large area when in use. The sludge needs to be pulled from a centralized area by vehicles to the processing assembly line, which is not conducive to the rapid construction and operation of sludge disposal projects. The construction sludge needs to be transferred and transported on a large scale during the processing process, which is not conducive to on-site applications where on-site processing of sludge is urgently needed, and is not conducive to on-site recovery of useful building materials in construction solid waste. Utility Model Content

[0003] In order to overcome the deficiencies in the prior art, the utility model provides a modular integrated sludge and slag treatment station, and the technical solution adopted is as follows:.

[0004] A modular integrated sludge and slag processing station comprises a rectangular frame body, a mixing main unit, a powder silo, a screw conveying device, and a discharging conveying device. The mixing main unit is fixed in the rectangular frame body, the mixing main unit is arranged on one side of the rectangular frame body, the powder silo is fixed in the rectangular frame body, the powder silo is arranged on the side away from the mixing main unit, the powder silo is connected to the mixing main unit through a screw conveying device, and the discharging conveying device is arranged below the mixing main unit for conveying the sludge and slag stirred by the mixing main unit out of the rectangular frame body.

[0005] Furthermore, it also includes a feeding hopper, which includes an expanded feeding port and a contracted discharging port, the feeding port is fixed to the outside of the rectangular frame, and the discharging port is connected to the stirring main unit.

[0006] Furthermore, a grate plate is provided at the feed inlet of the hopper.

[0007] Furthermore, a baffle is provided on the outer side of the feed port of the hopper.

[0008] Furthermore, it also includes a feeding observation mirror, which is arranged above the feeding hopper, and the mirror surface of the feeding observation mirror is opposite to the feeding port of the feeding hopper.

[0009] Furthermore, the main mixing machine is a planetary mixing machine.

[0010] Furthermore, it also includes a main machine metering sensor, which is connected to the stirring main machine and is used to detect the feeding amount of the stirring main machine.

[0011] Furthermore, the powder silos and the screw conveying device include a plurality of powder silos, the plurality of powder silos are arranged side by side, and each powder silo is connected to the mixing main unit via a screw conveying device.

[0012] Furthermore, it also includes an electrical cabinet, which is arranged in the rectangular frame body and between the mixing main unit and the powder bin.

[0013] Furthermore, the electrical cabinet includes a control cabinet and a distribution box. The control cabinet and the distribution box are respectively arranged close to one side of the rectangular frame body, and the control cabinet and the distribution box leave a passage for the screw conveying device to pass through.

[0014] From the above description of the utility model, it can be seen that compared with the prior art, the modular integrated sludge and slag treatment station of the utility model, the various components in the whole system form an integrated whole module. According to the needs of the specific disposal project, the whole integrated module is directly hoisted and transported to the disposal site. The overall size of the system meets the maximum size specification limit requirements of road transportation, which improves the reuse efficiency of the equipment. During installation, it can be decided whether to unload it from the transport vehicle according to the specific situation. If the site conditions do not allow, the processing module can also be used directly on the transport vehicle. Except for the external power supply or water source, no other resources need to be invested. The entire production line is free of equipment foundation, and rapid deployment and installation are truly realized. During production, the integrated module has a high degree of automation, and the number of on-site operators can be arranged as appropriate. The modular integrated sludge and slag treatment station integrates the processing functions through feeding, metering, stirring and mixing, discharging and other processes, shortening the installation and deployment time of disposal devices such as mud cakes, sticky materials and construction waste. The deployment and entry of the entire production line into the working state is ≤1h. The integrated treatment reduces the infrastructure construction of large-scale factories, reduces the large-scale transfer and transportation of construction waste, and reduces the duration of the impact of construction waste on the environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The present invention is a schematic diagram of the structure of a modular integrated sludge and slag treatment station for specific implementation. DETAILED DESCRIPTION

[0016] The present invention is further described below through specific implementation methods.

[0017] Reference Figure 1 As shown, a modular integrated sludge and slag treatment station includes a rectangular frame body 1, a mixing main machine 2, a feeding hopper 3, a powder bin 4, a screw conveying device 5, a discharging conveying device 6, and an electrical cabinet 7;

[0018] The rectangular frame body 1 is made of a steel structure, and an alarm light 11 is installed on the rectangular frame body 1. The alarm light 11 provides different signals when the entire module is in different stages such as operation and maintenance;

[0019] The mixing host 2 is a planetary mixing host, which has a mixing and kneading function. Its production mode is periodic production. The speed and running time in its production process can be controlled manually or automatically. The mixing host 1 is fixed in the rectangular frame body 1. The mixing host 2 is arranged on one side of the rectangular frame body. A host metering sensor 21 is provided below the mixing host 2. The host metering sensor 21 is connected to the mixing host 2 to detect the feeding amount of the mixing host.

[0020] The feeding hopper 3 includes an expanded feeding port 31, a contracted discharging port 32, a grate plate 33, a surrounding plate 34, and a feeding observation mirror 35. The feeding port 31 is fixed to the outside of the rectangular frame 1, and the discharging port 32 is connected to the mixing host 2. The feeding port 31 of the feeding hopper 3 is provided with a grate plate 33, and the feeding port 32 of the feeding hopper is provided with a surrounding plate 34 outside. The feeding observation mirror 35 is arranged above the feeding hopper 3, and the mirror surface of the feeding observation mirror 3 is opposite to the feeding port 31 of the feeding hopper;

[0021] The powder bin 4 is fixedly disposed in the rectangular frame body 1. The powder bin 4 may include multiple powder bins. In this embodiment, the powder bins 4 include two, including a first powder bin 41 and a second powder bin 42. The first powder bin 41 and the second powder bin 42 are arranged side by side and are disposed on a side away from the mixing main unit 2.

[0022] The screw conveying device 5 is arranged in the rectangular frame body 1, and the screw conveying device 5 may include multiple ones. In this embodiment, the material distribution bin 4 includes a first powder bin 41 and a second powder bin 42. The first powder bin 41 stores the solidified material required for stirring and mixing, and the second powder bin 42 stores the adjustment material or other types of additives required for stirring and mixing. The first powder bin 41 and the second powder bin 42 are respectively connected to the mixing host 2 through a screw conveying device 5;

[0023] The discharging conveying device 6 is arranged below the main mixing machine 2 and is used to convey the sludge and slag stirred by the main mixing machine out of the rectangular frame body 1;

[0024] The electrical cabinet 7 includes a control cabinet 71 and a distribution box 72. The control cabinet 71 is the control part of the entire integrated system, which displays and adjusts the operating parameters of the module. The distribution box 72 provides electricity and power for the entire integrated system. The electrical cabinet 7 is arranged between the mixing host and the powder silo. The control cabinet 71 and the distribution box 72 are respectively arranged close to one side of the rectangular frame body 1. The control cabinet 71 and the distribution box 72 make way for a passage for the screw conveying device 5 to pass through.

[0025] Reference Figure 1 As shown, the modular integrated sludge and soil treatment station is applied to the treatment of mud cake and sticky materials, and the working process is as follows:

[0026] The viscous material or mud cake is fed into the feed port 31 of the feed hopper 3 by an excavator. The fed material is screened out of impurities with a particle size of more than 200 mm by the grate plate 33, and then directly enters the mixing main machine 2. When feeding, the material will not leak out of the feed hopper 3 due to the enclosure effect of the enclosure plate 34. When feeding, the driver of the excavator can observe the feeding situation of the feed hopper 3 through the feeding observation mirror 4;

[0027] Under the action of the main unit metering sensor 21, the mixing main unit 2 starts to meter the amount of materials put in, and feeds back to the control cabinet 71 to record the metering parameters. The control cabinet 71 controls the input of the solidified material and other additives through the set ratio. The solidified material is stored in the first powder bin 41, and the adjustment material or other types of additives are stored in the powder bin 11. They are transported to the mixing main unit 2 through the screw conveyor 5, and the screw conveyor 5 is turned off after the transmission metering value of the metering sensor 21 reaches the preset value. After the metering ratio is completed, the mixing main unit 2 starts to produce according to the mixing program preset by the control cabinet 71. After the end, the material is discharged, and the material is taken away by the discharge conveyor 6 for external transportation. Then the next cycle of metering, batching and mixing production begins.

[0028] The modular integrated sludge and slag treatment station of the utility model has various components in the whole system fixedly mounted on a rectangular frame body 1 to form an integrated overall module. According to the needs of a specific disposal project, the whole integrated module is directly hoisted and transported to the disposal site. The overall size of the system meets the maximum size specification limit requirements for road transportation, thereby improving the reuse efficiency of the equipment.

[0029] During installation, you can decide whether to unload it from the transport vehicle based on the specific situation. If the on-site conditions do not allow, you can also use this processing module directly on the transport vehicle. Except for external power or water sources, there is no need to invest other resources. The entire production line does not need to build an equipment foundation, truly realizing rapid deployment and installation.

[0030] During production, this integrated module has a high degree of automation, and the number of on-site operators can be arranged as appropriate. The modular integrated sludge and sludge treatment station integrates the processing functions through feeding, metering, mixing and discharging, shortening the installation and deployment time of disposal devices such as mud cakes, sticky materials and construction waste. The deployment and entry of the entire production line into the working state is ≤1h. The integrated treatment reduces the infrastructure construction of large-scale factories, reduces the large-scale transfer and transportation of construction waste, and reduces the duration of the impact of construction waste on the environment.

[0031] The above are only some specific implementation methods of the utility model, but the design concept of the utility model is not limited to this. Any non-substantial changes to the utility model using this concept shall be deemed as an infringement of the protection scope of the utility model.

Claims

1. A modular integrated sludge and soil treatment station, characterized by: It includes a rectangular frame body, a mixing main body, a powder silo, a screw conveying device, and a discharging conveying device. The mixing main body is fixed in the rectangular frame body, the mixing main body is arranged on one side of the rectangular frame body, the powder silo is fixed in the rectangular frame body, the powder silo is arranged on the side away from the mixing main body, the powder silo is connected to the mixing main body through a screw conveying device, and the discharging conveying device is arranged below the mixing main body to send the sludge and slag stirred by the mixing main body out of the rectangular frame body.

2. The modular integrated sludge and soil treatment station according to claim 1 is characterized in that : It also includes a feeding hopper, which includes an expanded feeding port and a contracted discharging port, the feeding port is fixed on the outside of the rectangular frame, and the discharging port is connected to the stirring main unit.

3. The modular integrated sludge and soil treatment station according to claim 2 is characterized in that A grate plate is provided at the feed inlet of the feeding hopper.

4. The modular integrated sludge and soil treatment station according to claim 2 is characterized in that A baffle is provided on the outside of the feed port of the feeding hopper.

5. The modular integrated sludge and soil treatment station according to claim 2 is characterized in that : It also includes a loading observation mirror, which is arranged above the feeding hopper, and the mirror surface of the loading observation mirror is opposite to the feeding port of the feeding hopper.

6. The modular integrated sludge and soil treatment station according to claim 1 is characterized in that :The mixing host is a planetary mixing host.

7. The modular integrated sludge and soil treatment station according to claim 1 is characterized by: It also includes a main machine metering sensor, which is connected to the stirring main machine and is used to detect the feeding amount of the stirring main machine.

8. The modular integrated sludge and soil treatment station according to claim 1 is characterized by: The powder bins and the screw conveying device include a plurality of powder bins, the plurality of powder bins are arranged side by side, and each powder bin is connected to the mixing main machine through a screw conveying device.

9. The modular integrated sludge and soil treatment station according to claim 1 is characterized by: It also includes an electrical cabinet, which is arranged in the rectangular frame body and between the mixing main machine and the powder bin.

10. The modular integrated sludge and soil treatment station according to claim 9 is characterized in that: The electrical cabinet comprises a control cabinet and a distribution box, and the control cabinet and the distribution box are respectively arranged close to one side of the rectangular frame body, and the control cabinet and the distribution box leave a passage for the screw conveying device to pass through.

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