Vulcanizing machine for rubber production

By setting up dustproof mesh plates, activated carbon filter plates and conversion boxes in the rubber vulcanizer, the problem of toxic gases and energy waste generated by the vulcanizer is solved, exhaust gas purification and energy recovery are realized, and the safety and resources of staff are improved. Utilization efficiency.

CN222521829UActive Publication Date: 2025-02-25QINGDAO XINYEFEI MASCH CO LTD
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Patent Information

Application Number
CN202420990733.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-02-25
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The existing rubber vulcanizer does not have an air purification mechanism and a waste heat recovery mechanism, resulting in toxic gas leakage and energy waste, threatening the health and safety of staff and insufficient resource utilization.

Method used

A vulcanizer for rubber production is designed, equipped with dustproof mesh plate, activated carbon filter plate and conversion box. It absorbs and utilizes high-temperature harmful gases through suction hood and spiral tubes, and absorbs residual harmful gases through solution to achieve exhaust gas purification and energy. Recycle.

Benefits of technology

Effectively remove organic pollutants from the exhaust gas, protect the health and safety of staff, and provide hot water supply by absorbing heat from high-temperature gas, making full use of energy, and improving the practicality of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rubber vulcanizing machines, and discloses a vulcanizing machine for rubber production, which comprises a vulcanizing machine main body, a fixed seat is fixedly connected to the lower part of one side of the vulcanizing machine main body, a conversion box is fixedly connected to the upper end of the fixed seat, and a water storage tank is fixedly connected to the upper end of the conversion box. A draught fan is fixedly arranged at the upper end of the water storage tank, an air suction cover is fixedly connected to the middle of one side of the vulcanizing machine body, an air suction pipe is fixedly connected between the draught fan and the air suction cover, and a ventilation groove is formed in the position, close to the air suction cover, of one side of the vulcanizing machine body. According to the device, harmful gas passing through the gas suction hood can be filtered and adsorbed by arranging the dustproof net plate and the activated carbon filter plate, residual harmful gas can be absorbed by utilizing a solution by arranging the conversion box, and the spiral pipe is arranged in the water storage box, so that when high-temperature harmful gas is absorbed, the residual harmful gas can be absorbed by utilizing the solution. Heat in gas can be effectively absorbed, and energy is fully utilized.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber vulcanizing machines, in particular to a vulcanizing machine for rubber production. Background Art

[0002] In rubber processing, vulcanization is an important treatment method. Vulcanization can improve the physical properties of rubber. The function of the vulcanizer is to put the unvulcanized rubber products into the vulcanization chamber, and under a certain temperature, pressure and vulcanizing agent, vulcanize them to obtain rubber products with ideal properties.

[0003] Existing related vulcanizers are usually not equipped with air purification mechanisms, and when the vulcanizer is in use, it will produce certain toxic gases. If directly exposed to the air, it is easy to threaten the health and safety of the workers. In addition, there is usually no waste heat recovery mechanism. When the vulcanizer is in use, it will also produce a large amount of high-temperature gas, which can easily scald the workers and waste energy. Therefore, the technical personnel in this field provide a vulcanizer for rubber production to solve the problems raised in the above background technology. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art, and a vulcanizing machine for rubber production is proposed. By providing a dustproof mesh plate and an activated carbon filter plate, harmful gases passing through the suction hood can be filtered and adsorbed, and by providing a conversion box, residual harmful gases can be absorbed by solution, thereby effectively protecting the health and safety of the workers. By arranging the spiral tube in the water storage tank, the heat in the gas can be effectively absorbed when absorbing high-temperature harmful gases, so as to meet the needs of hot water supply in industrial production and make full use of energy.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a vulcanizer for rubber production, comprising a vulcanizer body, a fixing seat is fixedly connected to a lower part of one side of the vulcanizer body, a conversion box is fixedly connected to the upper end of the fixing seat, a water storage tank is fixedly connected to the upper end of the conversion box, a fan is fixedly arranged on the upper end of the water storage tank, an air suction hood is fixedly connected to the middle part of one side of the vulcanizer body, an air suction pipe is fixedly connected between the fan and the air suction hood, a ventilation slot is provided on one side of the vulcanizer body near the air suction hood, an exhaust pipe is fixedly connected between the fan and the water storage tank, the lower end of the exhaust pipe penetrates the water storage tank and is fixedly connected to a spiral pipe, and the lower end of the spiral pipe penetrates the conversion box and is fixedly connected to a conveying pipe;

[0006] A first mounting groove and a second mounting groove are respectively provided on both sides of the upper end of the air suction hood, and a first fixing plate and a second fixing plate are respectively engaged with the inside of the first mounting groove and the second mounting groove, and an activated carbon filter plate and a dustproof screen plate are respectively fixedly connected to the lower ends of the first fixing plate and the second fixing plate;

[0007] Through the above technical scheme, by arranging the spiral tube in the water storage tank, and then when absorbing high-temperature harmful gases, by inputting the high-temperature harmful gases into the spiral tube, the heat in the gas can be effectively absorbed to meet the needs of hot water supply in industrial production, etc., and energy is fully utilized. By providing a dustproof mesh plate and an activated carbon filter plate, the harmful gas passing through the suction hood can be filtered and adsorbed, and by providing a conversion box, the residual harmful gas can be absorbed by the solution and converted into an aqueous solution or other compounds, thereby improving the effect of exhaust gas purification.

[0008] Furthermore, the lower ends of the activated carbon filter plate and the dustproof screen plate are fixedly connected with positioning blocks, and the inner wall of the lower end of the air intake hood is provided with positioning grooves near the two positioning blocks, and the two positioning blocks are engaged in the corresponding positioning grooves;

[0009] Through the above technical solution, by providing the positioning block and the positioning groove, the installation combination of the activated carbon filter plate and the dustproof screen plate with the air intake hood can be made tighter and more reliable.

[0010] Furthermore, the front and rear ends of the first fixing plate and the second fixing plate are fixedly connected to the limiting blocks, the front and rear inner walls of the air suction hood are provided with limiting grooves near the plurality of limiting blocks, and the plurality of limiting blocks are slidably arranged in the corresponding limiting grooves;

[0011] Through the above technical solution, by providing the limit blocks and the limit grooves, the activated carbon filter plate and the dust screen plate can be effectively restricted, which is convenient for installation and improves stability.

[0012] Furthermore, a first liquid discharge port is fixedly connected to one side of the water storage tank;

[0013] Through the above technical solution, by providing a first liquid discharge port, the hot water heated in the water tank can be discharged to meet the needs of hot water supply in industrial production.

[0014] Furthermore, a second liquid discharge port is fixedly connected to one side of the conversion box;

[0015] Through the above technical solution, by providing a second drain port, the waste water in the conversion box can be discharged regularly.

[0016] Furthermore, a first liquid injection port is fixedly connected to the rear of the upper end of the water storage tank, and a second liquid injection port is fixedly connected to the rear of the upper end of the conversion box;

[0017] Through the above technical solution, by providing the first liquid injection port and the second liquid injection port, it is convenient for operators to inject water into the water storage tank and the conversion tank.

[0018] Furthermore, an air outlet pipe is fixedly connected to the front of the upper end of the conversion box;

[0019] Through the above technical solution, an air outlet pipe is provided to discharge the dissolved and converted gas.

[0020] The utility model has the following beneficial effects:

[0021] 1. The utility model proposes a vulcanizer for rubber production. When the vulcanizer body is in operation, the high-temperature harmful gas generated by the vulcanizer body during operation can be effectively absorbed through the suction hood and the suction pipe by starting the fan. When passing through the suction hood, the gas will be filtered and adsorbed through the dustproof mesh plate and the activated carbon filter plate in turn, effectively removing organic pollutants in the exhaust gas, and subsequently the gas will be input into the conversion box through the delivery pipe so that the input gas contacts the internal solution, and the solution is used to absorb the residual harmful gas and convert it into an aqueous solution or other compounds, thereby improving the exhaust gas purification effect and protecting the health and safety of the workers.

[0022] 2. The utility model proposes a vulcanizing machine for rubber production. When absorbing high-temperature harmful gases, the high-temperature harmful gases can be input into the spiral tube through the exhaust pipe. By arranging the spiral tube in the water storage tank, the heat in the gas can be effectively absorbed to meet the needs of hot water supply in industrial production, etc., so as to make full use of energy and improve the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is an axonometric schematic diagram of a vulcanizing machine for rubber production proposed by the utility model;

[0024] Figure 2 It is a partial front section schematic diagram of a vulcanizing machine for rubber production proposed by the utility model;

[0025] Figure 3 for Figure 2 A schematic diagram of the structure enlargement at the center A;

[0026] Figure 4 for Figure 2 A schematic diagram of the structure enlarged at B in the middle;

[0027] Figure 5 It is a partial top view schematic diagram of a vulcanizing machine for rubber production proposed by the utility model;

[0028] Figure 6The utility model is a partial side section schematic diagram of a vulcanizing machine for rubber production.

[0029] Legend:

[0030] 1. Vulcanizer body; 2. Fixed seat; 3. Conversion box; 4. Water storage tank; 5. Fan; 6. Suction hood; 7. Suction pipe; 8. Ventilation slot; 9. First installation slot; 10. Second installation slot; 11. First fixing plate; 12. Second fixing plate; 13. Activated carbon filter plate; 14. Dustproof mesh plate; 15. Positioning block; 16. Positioning slot; 17. Limiting block; 18. Limiting slot; 19. Exhaust pipe; 20. Spiral pipe; 21. Delivery pipe; 22. First liquid discharge port; 23. Second liquid discharge port; 24. First liquid injection port; 25. Second liquid injection port; 26. Exhaust pipe. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the specific implementation of the utility model to clearly and completely describe the technical solutions in the specific implementation of the utility model. Obviously, the specific implementation described is only a part of the specific implementation of the utility model, not all of the specific implementation. Based on the specific implementation of the utility model, all other specific implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] Reference Figure 1-6The utility model provides a specific implementation mode: a vulcanizer for rubber production, comprising a vulcanizer body 1, a fixing seat 2 is fixedly connected to a lower part of one side of the vulcanizer body 1, a conversion box 3 is fixedly connected to the upper end of the fixing seat 2, a water storage tank 4 is fixedly connected to the upper end of the conversion box 3, a fan 5 is fixedly arranged on the upper end of the water storage tank 4, an air suction hood 6 is fixedly connected to the middle part of one side of the vulcanizer body 1, an air suction pipe 7 is fixedly connected between the fan 5 and the air suction hood 6, a ventilation slot 8 is provided on one side of the vulcanizer body 1 near the air suction hood 6, an exhaust pipe 19 is fixedly connected between the fan 5 and the water storage tank 4, the lower end of the exhaust pipe 19 penetrates the water storage tank 4 and is fixedly connected to a spiral tube 20, the lower end of the spiral tube 20 penetrates the conversion box 3 and is fixedly connected to a conveying pipe 21, the water storage tank A first drain port 22 is fixedly connected to one side of the water tank 4, and the first drain port 22 is provided to discharge the heated hot water in the water tank 4 to meet the needs of hot water supply in industrial production, etc. A second drain port 23 is fixedly connected to one side of the conversion box 3, and the second drain port 23 is provided to discharge the waste water in the conversion box 3 at a regular time, a first injection port 24 is fixedly connected to the rear of the upper end of the water tank 4, and a second injection port 25 is fixedly connected to the rear of the upper end of the conversion box 3, and the first injection port 24 and the second injection port 25 are provided to facilitate operators to inject water into the water tank 4 and the conversion box 3, and an air outlet pipe 26 is fixedly connected to the front of the upper end of the conversion box 3, and the air outlet pipe 26 is provided to discharge the dissolved converted gas;

[0033] A first mounting groove 9 and a second mounting groove 10 are respectively provided on both sides of the upper end of the air hood 6, and a first fixing plate 11 and a second fixing plate 12 are respectively provided inside the first fixing groove 9 and the second fixing groove 10, and an activated carbon filter plate 13 and a dustproof screen plate 14 are respectively fixedly connected to the lower ends of the first fixing plate 11 and the second fixing plate 12, and a positioning block 15 is fixedly connected to the lower ends of the activated carbon filter plate 13 and the dustproof screen plate 14, and a positioning groove 16 is provided on the inner wall of the lower end of the air hood 6 near the two positioning blocks 15, and the two positioning blocks 15 are both provided in the corresponding positioning grooves 16. By providing a positioning block 15 and a positioning groove 16, the installation combination of the activated carbon filter plate 13 and the dustproof screen plate 14 and the air hood 6 can be made tighter and more reliable. The front and rear ends of the first fixed plate 11 and the second fixed plate 12 are fixedly connected to the limiting blocks 17. The front and rear inner walls of the air hood 6 are provided with limiting grooves 18 near the plurality of limiting blocks 17. The plurality of limiting blocks 17 are slidably arranged in the corresponding limiting grooves 18. By providing the limiting blocks 17 and the limiting grooves 18, the activated carbon filter plate 13 and the dustproof screen plate 14 can be effectively restricted, which is convenient for installation and can improve stability.

[0034] Working principle: When the vulcanizer main body 1 is in operation, the high-temperature harmful gas generated by the vulcanizer main body 1 during operation can be effectively absorbed by starting the fan 5 through the suction hood 6 and the suction pipe 7. When passing through the suction hood 6, the gas will be filtered and adsorbed by the dustproof mesh plate 14 and the activated carbon filter plate 13 in turn, effectively removing organic pollutants in the exhaust gas, and then input into the spiral tube 20 through the exhaust pipe 19. By arranging the spiral tube 20 in the water storage tank 4, the heat in the gas can be effectively absorbed to meet the needs of hot water supply in industrial production, etc., and energy is fully utilized. Then, the input gas is input into the conversion box 3 through the delivery pipe 21 so that the input gas contacts the internal solution, and the solution is used to absorb the residual harmful gas and convert it into an aqueous solution or other compounds, thereby improving the effect of exhaust gas purification, and finally discharged to the outside through the exhaust pipe 26 to protect the health and safety of the staff.

[0035] Finally, it should be noted that the above is only a preferred specific implementation method of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned specific implementation methods, those skilled in the art can still modify the technical solutions recorded in the aforementioned specific implementation methods, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A vulcanizing machine for rubber production, comprising a vulcanizing machine body (1), characterized in that: A fixing seat (2) is fixedly connected to a lower part of one side of the vulcanizer body (1); a conversion box (3) is fixedly connected to the upper end of the fixing seat (2); a water storage tank (4) is fixedly connected to the upper end of the conversion box (3); a fan (5) is fixedly arranged on the upper end of the water storage tank (4); an air suction hood (6) is fixedly connected to the middle part of one side of the vulcanizer body (1); an air suction pipe (7) is fixedly connected between the fan (5) and the air suction hood (6); a ventilation slot (8) is provided on one side of the vulcanizer body (1) near the air suction hood (6); an exhaust pipe (19) is fixedly connected between the fan (5) and the water storage tank (4); the lower end of the exhaust pipe (19) passes through the water storage tank (4) and is fixedly connected to a spiral pipe (20); the lower end of the spiral pipe (20) passes through the conversion box (3) and is fixedly connected to a conveying pipe (21); A first mounting groove (9) and a second mounting groove (10) are respectively provided on both sides of the upper end of the air suction hood (6); a first fixing plate (11) and a second fixing plate (12) are respectively engaged with the inside of the first mounting groove (9) and the second mounting groove (10); and an activated carbon filter plate (13) and a dust screen plate (14) are respectively fixedly connected to the lower ends of the first fixing plate (11) and the second fixing plate (12).

2. A vulcanizing machine for rubber production according to claim 1, characterized in that: The lower ends of the activated carbon filter plate (13) and the dust screen plate (14) are fixedly connected with positioning blocks (15), and the inner wall of the lower end of the air intake hood (6) is provided with positioning grooves (16) near the two positioning blocks (15), and the two positioning blocks (15) are both engaged in the corresponding positioning grooves (16).

3. A vulcanizing machine for rubber production according to claim 1, characterized in that: The front and rear ends of the first fixing plate (11) and the second fixing plate (12) are fixedly connected to the limiting blocks (17); the front and rear inner walls of the air suction hood (6) are provided with limiting grooves (18) near the plurality of limiting blocks (17); and the plurality of limiting blocks (17) are slidably arranged in the corresponding limiting grooves (18).

4. A vulcanizing machine for rubber production according to claim 1, characterized in that: A first liquid discharge port (22) is fixedly connected to one side of the water storage tank (4).

5. A vulcanizing machine for rubber production according to claim 1, characterized in that: A second liquid discharge port (23) is fixedly connected to one side of the conversion box (3).

6. A vulcanizing machine for rubber production according to claim 1, characterized in that: A first liquid injection port (24) is fixedly connected to the rear of the upper end of the water storage tank (4), and a second liquid injection port (25) is fixedly connected to the rear of the upper end of the conversion tank (3).

7. A vulcanizing machine for rubber production according to claim 1, characterized in that: An air outlet pipe (26) is fixedly connected to the front upper end of the conversion box (3).