Steel pipe spraying length identification device
By setting up multiple injection machines at the injection station and achieving synchronous work, the bottleneck problem of the injection process in steel pipe production is solved, the injection time is shortened, and production efficiency is improved.
Patent Information
- Application Number
- CN202421319466.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-11
AI Technical Summary
In steel pipe production, the spraying process becomes a bottleneck in the production rhythm due to the limitations of equipment configuration and operation process. In particular, the spraying mark with a long length is the longest time, which affects the production efficiency of the entire finishing line.
Design a steel pipe length spray marking device, set two or more marking machines on the gantry beam of the marking station, and realize synchronous work of the marking machine through the drive device and the cylinder system to shorten the outer surface of the steel pipe Spray time.
By increasing the number of marking machines and optimizing the equipment layout, the marking time on the outer surface of the steel pipe is significantly shortened, the bottleneck problem of the marking process is solved, and the production rhythm and efficiency of the entire finishing line are improved.
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Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of spray printing, and particularly relates to a steel pipe length marking device. Background Art
[0002] In steel pipe production, the finishing line is equipped with a spray marking device for marking the pipes. Traditional spray marking machines are placed alongside pipe alignment, length measurement, and weighing, collectively referred to as length measurement, weighing, and spray marking units. Generally, the pipes are first aligned. After alignment, a steel transfer machine moves the pipes to the length measurement station. After length measurement, the pipes are weighed, then moved to the weighing station. The steel transfer machine then moves the pipes to the spray marking station for marking. Afterwards, the steel transfer machine moves the pipes out of the spray marking station, and the pipes proceed to the next process. Pipe alignment, length measurement, weighing, and spray marking work all begin in parallel, so the production rhythm is determined by the longest process plus the operating time of the steel transfer machine. Of these processes, spray marking takes the longest time, especially for marking long lengths. The spray marking process is the one that impacts the production rhythm, especially for marking long lengths, as measured by the length measurement, weighing, and spray marking units.
[0003] In view of the above factors, a steel pipe length marking device is specially designed. Two or more marking machines are set on the crossbeam of the gantry of the marking station, and printing is carried out on the outer surface of the steel pipe at the same time, which improves production efficiency. Utility Model Content
[0004] The purpose of the utility model is to provide a steel pipe length marking device to solve the problems raised in the above background technology.
[0005] The purpose of the utility model is achieved through the following technical solutions: a steel pipe length marking device, comprising a gantry, a supporting crossbeam fixedly provided on the gantry, the gantry being arranged on a marking station, two or more marking machines being arranged on the crossbeam, the marking machines being arranged relative to each other, and the marking machines being relatively movable along the direction of the crossbeam;
[0006] A steel moving machine is arranged opposite to the marking station where the gantry is located. The steel moving machine is provided with a steel pipe, and the steel pipe is moved to the marking station via the steel moving machine.
[0007] The marking machine prints characters on the upper surface of the steel pipe via a driving device, and the marking machine is electrically connected to a controller to control the marking machine to print.
[0008] Furthermore, the marking machine includes a marking head, which is fixedly connected to the output end of the cylinder. The side of the cylinder away from the output end is detachably connected to the marking mobile vehicle. The upper end of the marking mobile vehicle is provided with a roller that cooperates with a guide rail provided on the crossbeam of the gantry.
[0009] Furthermore, the marking head is symmetrically connected to movable rollers on both sides along the moving direction of the steel pipe in a detachable manner, and the movable rollers are rubber wheels.
[0010] Furthermore, a rack is provided at the bottom of the crossbeam, the rack is arranged parallel to the guide rail, and the rack is connected to the driving device;
[0011] The driving device includes a motor and a reducer connected to the motor, and the rack is engaged with the driving device.
[0012] Furthermore, the gantry is also provided with a support chain, which is connected to the upper end of a bracket fixed on the marking mobile vehicle, and the lower end of the bracket on the marking mobile vehicle is connected to the marking head through a cylinder.
[0013] The supporting chain drives the marking mobile vehicle to move a distance greater than half of the length of the beam.
[0014] Furthermore, the controller is a single chip microcomputer or a PLC control, and the driving device and the marking head of the marking machine are driven by the controller, and the controller is electrically connected to the cylinder.
[0015] Furthermore, the gantries are arranged at least at intervals along the marking stations, and three marking machines are arranged on each group of the gantries;
[0016] The three marking machines are respectively located at the left end, the middle and the right end of the gantry.
[0017] A method for spraying a steel pipe length marking device, the specific method is as follows;
[0018] During production, the steel pipe is moved to the marking station by a steel transfer machine, and the characters to be printed on the outer surface of the steel pipe are cut into pieces and stored in the storage space of the memory of the marking machine. The controller controls the marking machine to print at the same time. Two or more marking machines drive the marking head down at the same time under the action of the cylinder. The marking mobile vehicle moves on the upper surface of the steel pipe and prints characters under the drive of the motor and deceleration. After the printing is completed, two or more marking machines drive the marking head to rise and return to its original position at the same time. At this time, the steel transfer machine moves the steel pipe out and into the marking station to print the next steel pipe, shortening the marking time on the outer surface of the steel pipe and quickly spraying long length marks.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] The utility model can shorten the marking time on the outer surface of the steel pipe, solves the bottleneck problem of the length measuring, weighing and marking spraying units, and improves the production rhythm of the entire finishing line.
[0021] The utility model arranges two or more marking machines on the crossbeam of the gantry frame of the marking station, and prints on the outer surface of the steel pipe at the same time, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the gantry and spray marking station of the utility model;
[0023] Figure 2 This is a schematic diagram of the utility model steel transfer machine;
[0024] Figure 3 This is a schematic diagram of the overall coordination of the utility model;
[0025] Figure 4 This is a schematic diagram of the electrical connection between the controller and the marking machine of the utility model;
[0026] Figure 5 This is a schematic diagram of the connection between the marking head and the moving roller of the utility model;
[0027] Figure 6 It is an enlarged schematic diagram of the utility model spray marking machine. DETAILED DESCRIPTION
[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0029] In the description of this utility model, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to direct connections or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.
[0030] In the description of the present invention, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0031] like Figure 1-6As shown, a steel pipe length marking device includes a gantry 1, a crossbeam 2 is fixedly provided on the gantry 1, the gantry 1 is arranged on a marking station 3, two or more marking machines 4 are provided on the crossbeam 2, the marking machines 4 are arranged opposite to each other, and the marking machines 4 move relative to each other along the direction of the crossbeam 2;
[0032] A steel moving machine 5 is provided on the marking station 3 where the gantry 1 is located. A steel pipe 6 is provided on the steel moving machine 5. The steel pipe 6 is moved to the marking station 3 via the steel moving machine 5.
[0033] The marking machine 4 prints characters on the upper surface of the steel pipe 6 via the driving device 13 . The marking machine 4 is electrically connected to the controller to control the marking machine to print.
[0034] Two or more marking machines are set on the crossbeam of the gantry of the marking station, and the characters to be printed on the outer surface of the steel pipe are divided and stored in the storage space of the memory of the two marking machines respectively. The controller controls the two marking machines to print simultaneously.
[0035] In order to facilitate the movement of the marking machine 4 along the transverse direction of the steel pipe 6 when in use and to enable the marking machine to complete the printing work, the marking machine 4 includes a marking head 7, which is fixedly connected to the output end of the cylinder 8. The side of the cylinder 8 away from the output end is detachably connected to the marking mobile vehicle 9. The upper end of the marking mobile vehicle 9 is provided with a roller to cooperate with the guide rail 10 provided on the beam 2 of the gantry 1.
[0036] In order to facilitate auxiliary support by the movable roller 11 in use, the marking head 7 is symmetrically connected to the movable roller 11 on both sides along the movement direction of the steel pipe 6 in a detachable manner. The movable roller 11 is a rubber wheel.
[0037] In order to facilitate the printing of characters on the upper surface of the steel pipe by the driving device 13 when the marking mobile vehicle is in use, a rack 12 is provided at the bottom of the crossbeam 2. The rack 12 is arranged parallel to the guide rail 10 and is connected to the driving device 13.
[0038] The driving device 13 includes a motor and a reducer connected to the motor, and the rack 12 is engaged with the driving device 13 .
[0039] The gantry 1 is further provided with a support chain 14 , which is connected to the upper end of a bracket fixed on the marking mobile vehicle 9 , and the lower end of the bracket on the marking mobile vehicle 9 is connected to the marking head 7 through the cylinder 8 .
[0040] The supporting chain 14 drives the marking mobile vehicle 9 to move a distance greater than half of the length of 2.
[0041] In order to facilitate automatic control in use and complete the printing work, the controller is a single chip microcomputer or a PLC control, which drives the driving device 13 and the marking head 7 of the marking machine 4. The controller is electrically connected to the cylinder 8.
[0042] In order to facilitate use, solve the bottleneck problem of the length measuring, weighing and marking unit, and improve the production rhythm of the entire finishing line, the gantry 1 is arranged at least at intervals along the marking station 3, and three marking machines 4 are arranged on each group of the gantry 1;
[0043] The three marking machines 4 are respectively located at the left end, the middle and the right end of the gantry 1 .
[0044] The utility model shortens the time for spraying marks on the outer surface of the steel pipe, solves the problem of bottleneck positions of the length measuring, weighing and spraying marks units, and improves the production rhythm of the entire finishing line.
[0045] A method for spraying a steel pipe length marking device, the specific method is as follows;
[0046] During production, the steel pipe is moved to the marking station by a steel transfer machine, and the characters to be printed on the outer surface of the steel pipe are cut into pieces and stored in the storage space of the memory of the marking machine. The controller controls the marking machine to print at the same time. Two or more marking machines drive the marking head down at the same time under the action of the cylinder. The marking mobile vehicle moves on the upper surface of the steel pipe and prints characters under the drive of the motor and deceleration. After the printing is completed, two or more marking machines drive the marking head to rise and return to its original position at the same time. At this time, the steel transfer machine moves the steel pipe out and into the marking station to print the next steel pipe, shortening the marking time on the outer surface of the steel pipe and quickly spraying long length marks.
[0047] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0048] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A steel pipe length marking device, comprising a gantry (1), on which a crossbeam (2) is fixedly arranged, characterized in that: The gantry (1) is arranged on a marking station (3), two or more marking machines (4) are arranged on the crossbeam (2), the marking machines (4) are arranged opposite to each other, and the marking machines (4) move relatively along the direction of the crossbeam (2); A steel moving machine (5) is arranged opposite to the spray marking station (3) where the gantry (1) is located, a steel pipe (6) is arranged on the steel moving machine (5), and the steel pipe (6) is moved to the spray marking station (3) via the steel moving machine (5); The marking machine (4) prints characters on the upper surface of the steel pipe (6) via a driving device (13), and the marking machine (4) is electrically connected to a controller to control the marking machine to print.
2. The steel pipe spray length marking device according to claim 1 is characterized in that: The marking machine (4) comprises a marking head (7), the marking head (7) being fixedly connected to the output end of a cylinder (8), the side of the cylinder (8) away from the output end being detachably connected to a marking mobile vehicle (9), the upper end of the marking mobile vehicle (9) being provided with a roller which cooperates with a guide rail (10) provided on a crossbeam (2) of a gantry (1).
3. The steel pipe spray length marking device according to claim 2 is characterized in that: The marking head (7) is symmetrically connected to moving rollers (11) on both sides along the moving direction of the steel pipe (6) in a detachable manner, and the moving rollers (11) are rubber wheels.
4. The steel pipe spray length marking device according to claim 3 is characterized in that: A rack (12) is provided at the bottom of the crossbeam (2), the rack (12) is arranged parallel to the guide rail (10), and the rack (12) is connected to a driving device (13); The driving device (13) comprises a motor and a reducer connected to the motor, and the rack (12) is meshed with the driving device (13).
5. The steel pipe length marking device according to claim 4 is characterized in that: The gantry (1) is also provided with a support chain (14), the support chain (14) is connected to the upper end of a bracket fixed on the marking mobile vehicle (9), and the lower end of the bracket on the marking mobile vehicle (9) is connected to the marking head (7) through a cylinder (8); The support chain (14) drives the marking mobile vehicle (9) to move a distance greater than half the length of the crossbeam (2).
6. The steel pipe spray length marking device according to claim 5, characterized in that: The controller is a single chip microcomputer or a PLC control, and drives the driving device (13) and the marking head (7) of the marking machine (4) through the controller. The controller is electrically connected to the cylinder (8).
7. The steel pipe spray length marking device according to claim 6 is characterized in that: The gantries (1) are arranged at least at intervals along the marking stations (3), and three marking machines (4) are arranged on each group of the gantries (1); The three marking machines (4) are respectively located at the left end, the middle and the right end of the gantry (1).
Citation Information
Cited By
Steel pipe spraying length identification device and method
CN118665042A