Built-in clutch of speed reducer special for vertical shaft mine conveying
By designing a built-in clutch in a special reducer for vertical axis mine transportation, the problems of restricted installation, heat heating and maintenance difficulties are solved, and the structure is compact, space optimization and cost reduction are achieved.
Patent Information
- Application Number
- CN202421097550.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing vertical axis mine conveying special reducers have many problems in installation, operation and maintenance, including installation restrictions, wear of parts due to heat heating, and difficulty in maintaining in harsh mine environments.
Design a vertical shaft mine conveying special reducer with built-in clutch, and by integrating gear shafts, bevel gears and ball-type one-way clutch inside the reducer housing, it forms a compact structure to reduce the number of parts and external space requirements.
It realizes compact structure, space optimization, cost reduction and simplified maintenance, and improves the reliability of equipment and its applicability in space-constrained environments.
Smart Images

Figure CN222523452U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of mining equipment, in particular to a built-in clutch of a special reducer for vertical shaft mining transportation. Background Art
[0002] Belt conveyor is a continuously running transport equipment, a modern large-scale transport equipment with high strength, large transport capacity and high power. It plays an important role in heavy industrial sectors such as metallurgy, mining, power, building materials and transportation sectors. With the increasing shortage of energy in the world, coal mining is imminent. However, belt conveyor is the most ideal high-efficiency continuous transport equipment for coal mines. Compared with other transport equipment, it not only has the advantages of long distance, large transport capacity and continuous transport, but also has reliable operation and is easy to realize automation and centralized control. Especially for high-yield and high-efficiency mines, belt conveyor has become a key equipment for mechatronic technology and equipment for efficient coal mining.
[0003] Disadvantages of vertically mounted reducer:
[0004] 1. Limited by installation conditions: Since the motor and reducer of the vertically mounted reducer are arranged vertically, the limitations of installation conditions, such as installation height and space, need to be considered during installation.
[0005] 2. When the reducer is under high load and long-term continuous operation, the reducer is prone to temperature rise. If the heat dissipation is poor, it may cause thermal expansion and increased wear of the internal parts of the reducer, thus affecting the performance and life of the reducer.
[0006] 3. Due to the harshness of the mining environment, the reducer needs regular maintenance and servicing to ensure its normal operation. However, the maintenance and servicing work is often limited by many factors such as mining conditions and personnel skills, making it difficult to be timely and effective. Utility Model Content
[0007] In view of the above problems existing in the existing vertical shaft mine conveying special reducer, the present utility model is proposed.
[0008] Therefore, the purpose of the utility model is to provide a built-in clutch of a special speed reducer for vertical shaft mining transportation, which solves the problems raised by the background technology.
[0009] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0010] A built-in clutch of a special reducer for vertical shaft mining transportation, comprising a reducer housing and a gear shaft, a bevel gear and a ball-type one-way clutch arranged inside the reducer housing, wherein the gear shaft is vertically arranged inside the reducer housing, the bevel gear is located on the shaft wall of the gear shaft, and the ball-type one-way clutch is arranged between the inner wall of the bevel gear and the shaft wall of the gear shaft; blind covers are provided on both sides of the reducer housing and at positions corresponding to the positions of the gear shaft, an adjustment ring is provided on the inner side surface of the blind cover, and the end of the gear shaft extends to the interior of the adjustment ring and is rotatably connected through a bearing.
[0011] Preferably, a pressure cover is provided between the ball-type one-way clutch and the bevel gear.
[0012] Preferably, the gland and the bevel gear are fixedly connected by bolts.
[0013] Furthermore, both ends of the gear shaft are provided with distance rings, and the distance rings are provided in contact with the inner wall of the bearing.
[0014] Preferably, the shaft wall of the gear shaft is provided with a positioning flat key.
[0015] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0016] 1. Compact structure: Since the built-in clutch is directly connected to the reducer, the overall structure is more compact, which reduces the complexity of the equipment and the number of parts and improves the overall reliability of the equipment.
[0017] 2. Space optimization: The built-in clutch is directly integrated into the reducer, without the need for additional external space, thus effectively saving the installation space of the overall equipment. This is a very important advantage for mining conveying equipment, especially in space-constrained environments.
[0018] 3. Reduce costs: The design of built-in clutch helps to reduce equipment manufacturing costs, because the integrated design can reduce material consumption and processing costs. At the same time, the reduction in maintenance costs also helps to reduce the overall equipment cost.
[0019] 4. Easy maintenance: The design of built-in clutch makes maintenance easier because all parts are concentrated in one place for easy inspection and maintenance. In addition, due to the reduction of external connections and interfaces, the error and failure rate during maintenance is also reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0021] Figure 1 It is a schematic diagram of the structure of the utility model;
[0022] Figure 2 For the utility model Figure 1 Schematic diagram of the local structure.
[0023] Description of reference numerals:
[0024] 1. Reducer housing; 2. Gear shaft; 3. Bevel gear; 4. Ball-type one-way clutch; 5. Blind cover; 6. Adjusting ring; 7. Bearing; 8. Pressure cover; 9. Bolt; 10. Distance ring; 11. Positioning flat key. DETAILED DESCRIPTION
[0025] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0026] The utility model embodiment discloses a built-in clutch of a special speed reducer for vertical shaft mine transportation.
[0027] The utility model provides Figure 1-2 The built-in clutch of a special reducer for vertical axis mining transportation shown in the figure includes a reducer housing 1 and a gear shaft 2, a bevel gear 3 and a ball-type one-way clutch 4 arranged inside the reducer housing 1. The gear shaft 2 is vertically arranged inside the reducer housing 1, and the bevel gear 3 is located on the shaft wall of the gear shaft 2. The shaft wall of the gear shaft 2 is provided with a positioning flat key 11. The positioning flat key 11 can limit the position between the bevel gear 3 and the gear shaft 2. The ball-type one-way clutch 4 is arranged between the inner wall of the bevel gear 3 and the shaft wall of the gear shaft 2. The ball-type one-way clutch 4 is directly integrated into the reducer housing 1 without the need for additional external space, thereby effectively saving the installation space of the overall equipment. This is a very important advantage for mining conveying equipment, especially in a space-constrained environment.
[0028] like Figure 1-2As shown, blind covers 5 are provided on both sides of the reducer housing 1 and at positions corresponding to the positions of the gear shaft 2, and an adjusting ring 6 is provided on the inner side of the blind cover 5. The end of the gear shaft 2 extends to the inside of the adjusting ring 6 and is rotatably connected through a bearing 7. Distance rings 10 are provided at both ends of the gear shaft 2, and the distance rings 10 are provided in contact with the inner wall of the bearing 7. By opening the blind covers 5 on both sides and taking out the adjusting ring 6, it is easy to check and repair. In addition, since external connections and interfaces are reduced, the error and failure rate during maintenance are also reduced.
[0029] like Figure 2 As shown, a pressure cover 8 is provided between the ball-type one-way clutch 4 and the bevel gear 3. The pressure cover 8 and the bevel gear 3 are fixedly connected by bolts 9. By loosening the bolts 9, the pressure cover 8 and the bevel gear 3 are fixedly installed.
[0030] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A built-in clutch of a special reducer for vertical shaft mining transportation, comprising a reducer housing (1) and a gear shaft (2), a bevel gear (3) and a ball-type one-way clutch (4) arranged inside the reducer housing (1), characterized in that: The gear shaft (2) is vertically arranged inside the reducer housing (1), the bevel gear (3) is located on the shaft wall of the gear shaft (2), and the ball-type one-way clutch (4) is arranged between the inner wall of the bevel gear (3) and the shaft wall of the gear shaft (2); A blind cover (5) is provided on both sides of the reducer housing (1) at positions corresponding to the positions of the gear shaft (2); an adjustment ring (6) is provided on the inner side of the blind cover (5); and the end of the gear shaft (2) extends into the interior of the adjustment ring (6) and is rotatably connected via a bearing (7).
2. The built-in clutch of the vertical axis mine conveying special reducer according to claim 1 is characterized by: A pressure cover (8) is provided between the ball-type one-way clutch (4) and the bevel gear (3).
3. The built-in clutch of the vertical axis mine conveying special reducer according to claim 2 is characterized by: The gland (8) and the bevel gear (3) are fixedly connected via bolts (9).
4. The built-in clutch of the vertical axis mine conveying special reducer according to claim 1 is characterized by: Both ends of the gear shaft (2) are provided with distance rings (10), and the distance rings (10) are arranged in contact with the inner wall of the bearing (7).
5. The built-in clutch of the vertical axis mine conveying special reducer according to claim 1 is characterized by: The shaft wall of the gear shaft (2) is provided with a positioning flat key (11).