Bucket elevator blanking acceleration device
By using cylindrical design, iron remover and vibrator in the cutting device, the blockage problem caused by poor material flow is solved by traditional rectangular cutting pipes, and the material flow is increased and the blockage is reduced, which has improved. Safety and efficiency.
Patent Information
- Application Number
- CN202421129524.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-23
AI Technical Summary
Traditional rectangular cutting pipes often have blockages due to poor material flowability and internal debris blockage, which requires operators to intervene in the unblocking, increasing labor volume and secondary safety hazards.
Using a cylindrical cutting device, the inner wall is smooth, which increases material flowability and reduces resistance; iron removal devices are installed on the top of the cutting pipe to remove iron debris; an observation window is set to facilitate inspection of material flow and cleaning debris; the vibrator is used to lower the bottom The material pipe is subjected to vibration treatment to prevent material accumulation.
It improves the fluidity and discharge speed of materials, reduces the occurrence of blockage, reduces the dependence on operators, and indirectly avoids secondary safety hazards.
Smart Images

Figure CN222523574U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material discharging devices, in particular to a bucket-lift material discharging speed-up device. Background Art
[0002] Combined with the actual situation on site in the electrolysis workshop, the bucket elevator unloading device is a rectangular channel, which is installed at an angle between the bucket elevator and the silo. Due to the poor fluidity of the material, the traditional rectangular unloading pipe is not conducive to the flow of materials, and it is blocked by internal debris. Blockages often occur, requiring operators to intervene to clear the blockage, which increases labor and secondary safety hazards. Utility Model Content
[0003] The purpose of the utility model is to provide a bucket elevator material discharge speed-up device to solve the problems raised in the above background technology that the traditional rectangular discharge pipe is not conducive to material flow due to poor material fluidity, internal debris obstruction, frequent blockages, and the need for operator intervention to clear the blockage, which increases the workload and secondary safety hazards.
[0004] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a bucket lifting material unloading speed-up device, comprising:
[0005] A feeding pipe, the top of which is connected to an iron remover, the outer wall of which is fixedly connected to a first connecting seat and a second connecting seat, the outer part of the first connecting seat is hinged with a cover plate, and the center of the cover plate is provided with an observation window;
[0006] A vibrator is fixedly connected to the outer wall of the second connecting seat.
[0007] Preferably, the inner wall of the feed pipe is a circular structure, and the inner wall of the feed pipe is sprayed with epoxy resin.
[0008] Preferably, both ends of the feed pipe are provided with a first positioning flange, both ends of the iron remover are provided with a second positioning flange, and sealing gaskets are provided on the surfaces of the first flange and the second flange.
[0009] Preferably, the inclination angle of the feed pipe and the iron remover is forty-five degrees.
[0010] Preferably, threaded holes are evenly formed on the first connecting seat, positioning holes are formed on the cover plate at locations corresponding to the threaded holes, and bolts are passed through the positioning holes to the inside of the threaded holes.
[0011] Preferably, one end of the cover plate is rotatably connected to the first connecting seat via a hinge, the other end of the cover plate is fixedly connected to a handle, and a sealing gasket is provided on one side where the first connecting seat and the cover plate contact each other.
[0012] Preferably, the observation window is embedded in the inside of the cover plate, the cover plate is made of metal, and the observation window is made of transparent tempered glass.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model utilizes a cylindrical feeding device with a smooth circular inner wall, which can increase the fluidity of the material and reduce the resistance of the material. An iron remover is installed on the top of the feeding pipe to remove iron debris from the material, and an observation window is provided to check the flow of the material at any time, or to clean up large pieces of debris, thereby ensuring the flow of the material and reducing the number of people required for cleaning or unblocking, thereby indirectly avoiding the occurrence of other secondary unsafe situations. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 It is a cross-sectional structural schematic diagram of the utility model;
[0016] Figure 3 For the utility model Figure 2 A is a schematic diagram of the enlarged structure of the middle part;
[0017] Figure 4 It is a schematic diagram of the partial explosion structure of the utility model;
[0018] Figure 5 It is a schematic diagram of the overall structure of the feed tube of the utility model.
[0019] In the figure: 1. feed pipe; 11. first connecting seat; 12. cover plate; 13. handle; 14. observation window; 15. second connecting seat; 2. iron remover; 3. vibrator. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-5 The utility model provides an embodiment: a bucket lifting material unloading speed-up device, comprising:
[0022] The top of the feeding pipe 1 is connected with an iron remover 2. The iron remover 2 adopts the model RCGZ, which is composed of three parts: a pipe body, a driving device, and a magnet operating device. The driving device is installed on the pipe wall, and drives the magnet operating device of the magnetic separation chamber in the pipe body to operate through a sprocket and a chain. The permanent magnet discharges the ferromagnetic substances mixed in the material in the pipe out of the pipe through the iron outlet. When the material flows through the iron remover 2, the ferromagnetic substances therein are adsorbed on the stainless steel pipe wall of the iron remover 2, and gradually slide toward the iron outlet with the movement of the permanent magnet to achieve separation from the material. At the iron outlet, the permanent magnet moves in the direction of the circulation. When removed, the ferromagnetic material loses its magnetic attraction and is discharged from the iron outlet under the action of gravity, thereby realizing automatic iron removal of the material. The outer wall of the feed pipe 1 is fixedly connected with the first connecting seat 11 and the second connecting seat 15, the outer part of the first connecting seat 11 is hinged with a cover plate 12, and the center of the cover plate 12 is provided with an observation window 14, the feed end of the iron remover 2 is connected with the discharge end of the silo, and the discharge end of the feed pipe 1 is connected with the feed end of the bucket elevator. The device is used for material transportation between the two, and the circular inner wall of the feed pipe 1 is set to reduce the friction resistance of the material, thereby increasing its discharge speed and avoiding material blockage;
[0023] Vibrator 3 is fixedly connected to the outer wall of the second connecting seat 15. Through the setting of this structure, the discharge pipe 1 is further vibrated by its electrified vibration, and the material transported on its inner wall is further vibrated and transported, so as to further avoid the occurrence of accumulation. The working part of the vibrator 3 is a rod-shaped hollow cylinder with an eccentric vibrator installed inside. It rotates at high speed driven by the motor to generate high-frequency and slight vibration.
[0024] Furthermore, the inner wall of the feed pipe 1 is of a circular structure and is sprayed with epoxy resin. The epoxy resin has a smooth surface and high hardness and can withstand a certain degree of friction and wear, thereby reducing the wear caused by material transportation and improving the smoothness of material transportation.
[0025] Furthermore, a first positioning flange is provided at both ends of the discharge pipe 1, a second positioning flange is provided at both ends of the iron remover 2, and sealing gaskets are provided on the surfaces of the first flange and the second flange. The setting of the sealing gaskets improves the sealing of the connection and avoids the noise caused by metal contact.
[0026] Furthermore, the inclination angle of the feed pipe 1 and the iron remover 2 is forty-five degrees. The setting of the inclination angle can better realize the transportation of materials and reduce the probability of materials adhering to the inner wall of the feed pipe 1.
[0027] Furthermore, threaded holes are evenly formed on the first connection seat 11 , positioning holes are formed on the cover plate 12 at positions corresponding to the threaded holes, and bolts are passed through the positioning holes to the inside of the threaded holes.
[0028] Furthermore, one end of the cover plate 12 is rotatably connected to the first connecting seat 11 via a hinge, and the other end of the cover plate 12 is fixedly connected to a handle 13. A sealing gasket is provided on the side where the first connecting seat 11 and the cover plate 12 contact each other. The provision of the sealing gasket further improves the sealing performance of the connection between the two.
[0029] Furthermore, the observation window 14 is embedded in the inside of the cover 12. The cover 12 is made of metal, and the observation window 14 is made of transparent tempered glass. The setting of the tempered glass material facilitates observation of the inside of the feed pipe 1. At the same time, by opening the cover 12, larger blockages therein can be cleaned.
[0030] Working principle: The iron remover 2, vibrator 3 and observation window 14 used in this application are all products that can be directly purchased on the market. Their principles and connection methods are all existing technologies well known to technical personnel in this field, so they will not be repeated here. When the utility model is in use, the device is first installed and positioned. After the installation is completed, the feed end of the device is first connected to the discharge end of the silo, and the discharge end is connected to the feed end of the bucket elevator. Then, the material falling in the silo first passes through the iron remover 2 to remove iron impurities, and then the material falls into the inside of the discharge pipe 1. Through the inclined diversion of the discharge pipe 1, the material is added to the inside of the feed end of the bucket elevator.
[0031] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A bucket elevator unloading speed-up device, characterized in that: include: A feeding pipe (1), the top of which is connected to an iron remover (2), the outer wall of which is fixedly connected to a first connecting seat (11) and a second connecting seat (15), the outer portion of the first connecting seat (11) is hingedly connected to a cover plate (12), and the center of the cover plate (12) is provided with an observation window (14); A vibrator (3), wherein the vibrator (3) is fixedly connected to the outer wall of the second connecting seat (15).
2. A bucket elevator material discharging speed-up device according to claim 1, characterized in that: The inner wall of the feed tube (1) is in a circular structure, and the inner wall of the feed tube (1) is sprayed with epoxy resin.
3. The bucket elevator material discharging and speed-up device according to claim 1, characterized in that: Both ends of the feed pipe (1) are provided with a first positioning flange, and both ends of the iron remover (2) are provided with a second positioning flange, and sealing gaskets are provided on the surfaces of the first flange and the second flange.
4. The bucket elevator material discharging speed-up device according to claim 1, characterized in that: The inclination angle of the feed pipe (1) and the iron remover (2) is forty-five degrees.
5. The bucket elevator material discharging and speed-up device according to claim 1 is characterized in that: The first connection seat (11) is evenly provided with threaded holes, the cover plate (12) is provided with positioning holes at positions corresponding to the threaded holes, and bolts are passed through the interior of the positioning holes to the interior of the threaded holes.
6. A bucket elevator material discharging speed-up device according to claim 5, characterized in that: One end of the cover plate (12) is rotatably connected to the first connecting seat (11) via a hinge, the other end of the cover plate (12) is fixedly connected to a handle (13), and a sealing gasket is provided on the side where the first connecting seat (11) and the cover plate (12) contact each other.
7. The bucket elevator material discharging and speed-up device according to claim 5, characterized in that: The observation window (14) is embedded in the interior of the cover plate (12); the cover plate (12) is made of metal, and the observation window (14) is made of transparent tempered glass.