Self-adaptive pulse ash conveying device for synthesizing acetic acid
By designing an adaptive pulse ash transfer device for synthesis of acetic acid, using wind sensors and automatic control of fan speed, the problem that existing devices cannot adjust the ash transfer speed according to the air volume is solved, and adaptive ash transfer and simplified cleaning are achieved. Effect.
Patent Information
- Application Number
- CN202421410066.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The existing pulse ash conveying device cannot adapt to and adjust the ash conveying speed according to the air volume during the ash conveying process, and cannot promptly respond to the emergency when there is a blockage inside the device, resulting in low cleaning efficiency and high cost.
An adaptive pulse ash conveying device is designed, including a pulse ash conveying tank, dust collecting bucket, a feeding tube, a wind sensor and a flushing assembly. The wind power changes are monitored through the wind sensor, the fan speed is controlled to adapt to the ash delivery speed, and the fan speed is automatically adjusted in the case of blockage to achieve adaptive ash delivery. Meanwhile, the flushing assembly of the device can easily clean the inside of the pulse ash can, simplifying the cleaning process.
The ash delivery speed is adaptively adjusted according to the air volume, which improves the flexibility and efficiency of ash delivery operation, and reduces labor costs and cleaning time by simplifying the cleaning process.
Smart Images

Figure CN222523677U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of acetic acid preparation, in particular to a self-adaptive pulse ash conveying device for synthesizing acetic acid. Background Art
[0002] At present, a large amount of gas is emitted during the process of synthesizing acetic acid. In order to collect and process the dust in the gas, a pulse ash conveying device is usually required to transport and collect the dust. However, most of the existing pulse ash conveying devices usually use bag dust collectors to assist in ash conveying and dust removal, and the internal structure is not convenient to clean.
[0003] In order to clean the dust inside the device, the internal structure of the device is generally disassembled first, and the dust bags are removed after being exposed. The dust bags are then cleaned one by one and put back into the device. This method not only increases the labor cost, but also makes the cleaning not very clean, reduces the cleaning efficiency, and cannot adapt to and adjust the ash conveying speed according to the air volume during the ash conveying process. If blockage occurs inside the device, the device cannot make a timely judgment and cannot make corresponding emergency treatment. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an adaptive pulse ash conveying device for synthesizing acetic acid, which solves the problem that the device cannot adapt and adjust the ash conveying speed according to the air volume during the ash conveying process and cannot make corresponding emergency treatment.
[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: an adaptive pulse ash conveying device for synthesizing acetic acid, comprising a pulse ash conveying tank, the outer side of the pulse ash conveying tank is fixedly connected with a uniformly distributed support plate, the lower end of the support plate is fixedly installed with a support frame, the lower end of the pulse ash conveying tank is detachably installed with a dust hopper, the lower end of the dust hopper is fixedly connected with a feeding pipe, a fan is installed inside the feeding pipe, exhaust components are arranged on both sides of the dust hopper, a sealing cover is hingedly installed on the upper end of the pulse ash conveying tank, a flushing component is installed on the sealing cover, a lock is arranged on the outer side of the sealing cover, a dust collection box is fixedly installed on the outside of the pulse ash conveying tank, a dust collection hood is fixedly installed on the outside of the dust collection box, a dust collection pipe is fixedly installed on the surface of the dust collection hood, a filter plate is arranged inside the pulse ash conveying tank, and uniformly distributed dust collection bags are arranged on the filter plate, a support block is fixedly installed on the inner wall of the pulse ash conveying tank, and a wind sensor is fixedly installed on the upper end of the support block.
[0006] Preferably, the flushing component includes a water tank, a driving motor is fixedly mounted on the upper end of the water tank, and a feed port is provided on the side of the driving motor.
[0007] Furthermore, a rotating shaft is provided at the output end of the driving motor, and stirring rods are evenly distributed on the surface of the rotating shaft.
[0008] Furthermore, a flow port is provided at the lower end of the rotating shaft, a solenoid valve is provided at the bottom of the flow port, a spray head is fixedly mounted at the lower end of the rotating shaft, and evenly distributed through holes are provided on the surface of the spray head.
[0009] Preferably, the exhaust assembly includes a first filter box, a second filter box is installed on the other side of the dust hopper, and blocks are provided on both sides of the first filter box and the second filter box.
[0010] Furthermore, a spring is arranged inside the clamping block, and a clamping groove corresponding to the clamping block is opened on the surface of the support frame.
[0011] Furthermore, evenly distributed first filter nets are disposed inside the first filter box and the second filter box, and second filter nets are disposed on outer surfaces of the first filter box and the second filter box.
[0012] Beneficial Effects
[0013] The utility model provides an adaptive pulse ash conveying device for synthesizing acetic acid. Compared with the prior art, it has the following beneficial effects:
[0014] The adaptive pulse ash conveying device for synthesizing acetic acid is provided with a pulse ash conveying tank, a dust hopper, a feeding pipe, a wind sensor, a flushing component and a filter plate. After the fan in the feeding pipe is turned on, the air above is sucked away. The dust dropped in the process will fall from the bottom of the feeding pipe. When a blockage occurs inside the device, the airflow in the pulse ash conveying tank becomes stronger. At this time, the wind sensor senses that the wind force has become stronger and transmits the information to the fan, so that the fan speed becomes faster. The ash conveying speed can be adapted and adjusted according to the air volume, and corresponding emergency treatment can be made to realize adaptive ash conveying operation. In addition, the flushing component on the device can flush the inside of the pulse ash conveying tank. After opening the sealing cover, the filter plate and the dust bag can be disassembled and cleaned separately, which is more convenient to clean. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the pulse ash conveying tank in the utility model;
[0017] Figure 3 It is a cross-sectional view of the flushing assembly in the utility model;
[0018] Figure 4 It is a structural schematic diagram of the dust removal hopper in the utility model.
[0019] In the figure: 1. Pulse ash conveying tank; 2. Support plate; 3. Dust hopper; 4. Feeding pipe; 5. Exhaust assembly; 501. First filter box; 502. Second filter box; 503. Block; 504. First filter screen; 505. Second filter screen; 6. Sealing cover; 7. Flushing assembly; 701. Water storage tank; 702. Feed inlet; 703. Drive motor; 704. Rotating shaft; 705. Stirring rod; 706. Flow port; 707. Sprinkler head; 8. Lock; 9. Dust box; 10. Dust hood; 11. Dust pipe; 12. Filter plate; 13. Dust bag; 14. Support block; 15. Wind sensor; 16. Support frame. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-4 The utility model provides a technical solution: an adaptive pulse ash conveying device for synthesizing acetic acid, comprising a pulse ash conveying tank 1, a uniformly distributed support plate 2 is fixedly connected to the outer side of the pulse ash conveying tank 1, a support frame 16 is fixedly installed at the lower end of the support plate 2, a dust hopper 3 is detachably installed at the lower end of the pulse ash conveying tank 1, a feed pipe 4 is fixedly connected to the lower end of the dust hopper 3, a fan is installed inside the feed pipe 4, exhaust components 5 are arranged on both sides of the dust hopper 3, the exhaust components 5 can discharge excess air, a sealing cover 6 is installed at the upper end of the pulse ash conveying tank 1 through a hinge, and a flushing assembly is installed on the sealing cover 6 Part 7, a lock buckle 8 is arranged on the outer side of the sealing cover 6, a dust box 9 is fixedly installed on the outside of the pulse ash conveying tank 1, a dust hood 10 is fixedly installed on the outside of the dust box 9, a dust pipe 11 is fixedly installed on the surface of the dust hood 10, a filter plate 12 is arranged inside the pulse ash conveying tank 1, and dust bags 13 are evenly distributed on the filter plate 12. The dust bags 13 can filter dust and concentrate the dust in the dust bags 13. A support block 14 is fixedly installed on the inner wall of the pulse ash conveying tank 1, and a wind sensor 15 is fixedly installed on the upper end of the support block 14. The wind sensor 15 can monitor the wind force entering the dust pipe 11.
[0022] The flushing assembly 7 includes a water tank 701, a driving motor 703 is fixedly installed on the upper end of the water tank 701, a feeding port 702 is arranged on the side of the driving motor 703, a rotating shaft 704 is arranged on the output end of the driving motor 703, and stirring rods 705 are evenly distributed on the surface of the rotating shaft 704, a flow port 706 is provided at the lower end of the rotating shaft 704, and a solenoid valve is provided at the bottom of the flow port 706, a spray head 707 is fixedly installed at the lower end of the rotating shaft 704, and evenly distributed through holes are provided on the surface of the spray head 707. The rotation of the driving motor 703 drives the rotating shaft 704 to rotate, thereby driving the stirring rod 705 to rotate, so that the stirring rod 705 can mix the liquid in the water tank 701 evenly to prevent the precipitation of solid particles, etc., and turn on the electric After the magnetic valve, the flow port 706 is opened, so that the water in the water tank 701 can flow to the sprinkler head 707 and be sprayed out. The exhaust component 5 includes a first filter box 501, and a second filter box 502 is installed on the other side of the dust hopper 3. Blocks 503 are arranged on both sides of the first filter box 501 and the second filter box 502, and a spring is arranged inside the block 503. A slot corresponding to the block 503 is opened on the surface of the support frame 16. The first filter box 501 and the second filter box 502 are evenly distributed with first filter nets 504, and the outer surfaces of the first filter box 501 and the second filter box 502 are provided with second filter nets 505. By setting the first filter net 504 and the second filter net 505, it can be used to filter dust.
[0023] When working, first turn on the wind sensor 15 and the fan in the discharge pipe 4. After the fan starts running, it will suck away the air above. In this process, the dust that falls will fall from the bottom of the discharge pipe 4. The external air and dust will enter the pulse ash conveying tank 1 from the dust suction pipe 11, and then flow to the dust hopper 3 after being filtered by the filter plate 12 and the dust bag 13, and then flow out after being filtered by the first filter box 501 and the second filter box 502. When the inside of the device is blocked, the airflow in the pulse ash conveying tank 1 becomes larger. At this time, the wind sensor 15 senses that the wind force has increased and will transmit the information to the wind The machine controls the fan speed to increase, and can adapt to and adjust the ash conveying speed according to the air volume, and can make corresponding emergency treatment to realize adaptive ash conveying operation. When the device needs to be cleaned, water can be injected into the water tank 701 of the flushing component 7 first. If cleaning agent needs to be added, it can also be added from the feed port 702. After adding the cleaning agent, the drive motor 703 can be turned on to stir the internal liquid so that the cleaning agent and water can be mixed together. After opening the solenoid valve, the flow port 706 is opened, so that the water in the water tank 701 can flow to the sprinkler head 707 and spray out, making cleaning more convenient.
[0024] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
Claims
1. An adaptive pulse ash conveying device for synthesizing acetic acid, comprising a pulse ash conveying tank (1), characterized in that: The outer side of the pulse ash conveying tank (1) is fixedly connected to a uniformly distributed support plate (2), the lower end of the support plate (2) is fixedly installed with a support frame (16), the lower end of the pulse ash conveying tank (1) is detachably installed with a dust removal hopper (3), the lower end of the dust removal hopper (3) is fixedly connected to a feed pipe (4), a fan is installed inside the feed pipe (4), exhaust components (5) are arranged on both sides of the dust removal hopper (3), a sealing cover (6) is installed at the upper end of the pulse ash conveying tank (1) through a hinge, a flushing component (7) is installed on the sealing cover (6), and the sealing A lock buckle (8) is arranged on the outside of the sealing cover (6); a dust box (9) is fixedly installed on the outside of the pulse ash conveying tank (1); a dust hood (10) is fixedly installed on the outside of the dust box (9); a dust pipe (11) is fixedly installed on the surface of the dust hood (10); a filter plate (12) is arranged inside the pulse ash conveying tank (1); dust bags (13) are evenly distributed on the filter plate (12); a support block (14) is fixedly installed on the inner wall of the pulse ash conveying tank (1); a wind sensor (15) is fixedly installed on the upper end of the support block (14).
2. The self-adaptive pulse ash conveying device for synthesizing acetic acid according to claim 1, characterized in that: The flushing assembly (7) comprises a water storage tank (701), a driving motor (703) is fixedly mounted on the upper end of the water storage tank (701), and a feed port (702) is arranged on the side of the driving motor (703).
3. The self-adaptive pulse ash conveying device for synthesizing acetic acid according to claim 2, characterized in that: The output end of the driving motor (703) is provided with a rotating shaft (704), and the surface of the rotating shaft (704) is provided with stirring rods (705) distributed evenly.
4. The self-adaptive pulse ash conveying device for synthesizing acetic acid according to claim 3, characterized in that: A flow port (706) is provided at the lower end of the rotating shaft (704), and a solenoid valve is provided at the bottom of the flow port (706). A spray head (707) is fixedly mounted at the lower end of the rotating shaft (704), and evenly distributed through holes are provided on the surface of the spray head (707).
5. The self-adaptive pulse ash conveying device for synthesizing acetic acid according to claim 1, characterized in that: The exhaust assembly (5) comprises a first filter box (501), a second filter box (502) is installed on the other side of the dust removal hopper (3), and blocks (503) are provided on both sides of the first filter box (501) and the second filter box (502).
6. The self-adaptive pulse ash conveying device for synthesizing acetic acid according to claim 5, characterized in that: A spring is arranged inside the clamping block (503), and a clamping groove corresponding to the clamping block (503) is provided on the surface of the support frame (16).
7. The self-adaptive pulse ash conveying device for synthesizing acetic acid according to claim 6, characterized in that: The first filter box (501) and the second filter box (502) are provided with uniformly distributed first filter nets (504) inside, and the first filter box (501) and the second filter box (502) are provided with second filter nets (505) on their outer surfaces.