Infrared heating device for tungsten steel milling cutter

By designing a rotary infrared heating device, the problem of uneven heating of tungsten steel milling cutters caused by traditional heaters is solved, and a more efficient and uniform heating effect is achieved, extending the service life of the milling cutters and saving energy.

CN222524617UActive Publication Date: 2025-02-25SHANGHAI YICHAO PRECISION TOOL CO LTD
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Patent Information

Application Number
CN202421240675.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-25
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

Traditional fixed infrared heaters cause excessive heating of some areas of the tungsten steel milling cutters, while insufficient heating in other areas, resulting in changes in material properties, affecting cutting performance and service life, and requiring higher energy output, reducing energy efficiency and increasing costs.

Method used

An infrared heating device for tungsten steel milling cutter is designed. By setting up installation rings and mounting plates in the protective case, and using supporting rods, pulleys and gears, the rotation of the infrared heater and the rotation of the tungsten steel milling cutter is realized. Ensure that its surface is evenly exposed to infrared heating.

Benefits of technology

The uniform heating of tungsten steel milling cutters is achieved, the heating efficiency is improved, the heating time is shortened, the structural stability and performance of the milling cutters are maintained, the processing quality is ensured, and time and energy are saved.

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Abstract

The utility model provides an infrared heating device for a tungsten steel milling cutter, which relates to the technical field of tungsten steel milling cutters and comprises a protective shell, a mounting circular ring and a mounting circular plate are respectively arranged in an inner cavity of the protective shell, a plurality of mounting grooves are formed in the top of the mounting circular ring, and two supporting rods are arranged below the inner cavity of the protective shell. The bottoms of the supporting rods penetrate through the bottom of the inner cavity of the protective shell through shaft sleeves to be fixedly connected with belt wheels, and one end of one supporting rod penetrates through the bottom of the mounting circular plate through the shaft sleeves to extend into the inner cavity of the mounting circular plate. According to the utility model, the infrared radiation of the infrared heater can uniformly cover the surface of the tungsten steel milling cutter, so that a more uniform heating effect is realized, the structural stability and performance of the tungsten steel milling cutter are kept by uniform heating, the processing quality is ensured, the time is saved, the heating efficiency is improved, and the energy waste is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of tungsten steel milling cutters, in particular to an infrared heating device for tungsten steel milling cutters. Background Art

[0002] Tungsten steel milling cutters have the characteristics of high hardness, high strength, good wear resistance, good thermal stability, good corrosion resistance, and low and uniform thermal conductivity. These characteristics make tungsten steel milling cutters perform well in high-speed cutting and ultra-precision cutting operations, and are suitable for cutting and precision machining of various cemented carbides.

[0003] Traditional fixed infrared heaters can cause some areas of the tungsten steel milling cutter to be overheated, while other areas are underheated. Uneven heating may cause changes in the material properties of the tungsten steel milling cutter, such as hardness and toughness. This change will affect the cutting performance and service life of the tool. Due to the uneven heating, fixed infrared heaters require higher energy output to achieve the desired heating effect, resulting in reduced energy efficiency and increased costs. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that the traditional fixed infrared heater in the prior art may cause some areas of the tungsten steel milling cutter to be overheated, while other areas are underheated, and the uneven heating may cause changes in the material properties of the tungsten steel milling cutter, such as hardness, toughness, etc., which will affect the cutting performance and service life of the tool, and due to the uneven heating, the fixed infrared heater requires a higher energy output to achieve the expected heating effect, resulting in reduced energy efficiency and increased costs.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a tungsten steel milling cutter infrared heating device, comprising a protective shell, the inner cavity of the protective shell is respectively provided with a mounting ring and a mounting circular plate, the top of the mounting ring is provided with a plurality of mounting grooves, and two support rods are provided below the inner cavity of the protective shell, the bottom of the support rod is penetrated through the bottom of the inner cavity of the protective shell through a shaft sleeve and is fixedly connected to a pulley, one end of one of the support rods penetrates through the bottom of the mounting circular plate through a shaft sleeve and extends to the inner cavity of the mounting circular plate, the top of the mounting circular plate is provided with a plurality of placement grooves, the bottom of the mounting ring is fixedly connected to the top of the mounting circular plate through a plurality of dampers, the inner cavity of the mounting circular plate is provided with a fixed round seat, and the top of the fixed round seat is fixedly connected with an infrared heater.

[0006] Preferably, one end of the other support rod is fixedly connected with gear 2, and the outer ring of the mounting circular plate is sleeved with gear 1. Specifically, the rotation of gear 2 can drive gear 1 to rotate.

[0007] Preferably, a spring is sleeved on the outer ring of the damper, the top of the spring is fixedly connected to the bottom of the mounting ring, and the bottom of the spring is fixedly connected to the top of the corresponding mounting circular plate. Specifically, through the arrangement of the damper and the spring, the mounting ring and the mounting circular plate are connected while absorbing and alleviating impact force, thereby ensuring the stability of the placement of the tungsten steel milling cutter.

[0008] Preferably, the extended end of the support rod is fixedly connected to one side of an adjacent fixed round seat. Specifically, by setting the fixed round seat, the infrared heater is more stable when rotating.

[0009] Preferably, the two pulleys are connected by winding a belt. Specifically, through the setting of the belt, the two pulleys can be driven to rotate under the drive of the motor.

[0010] Preferably, the gear 1 and the gear 2 are meshed with each other through latching teeth. Specifically, when the gear 2 rotates and the transmission gear 1 is reversed, the gear 2 rotates in the opposite direction to the infrared heater.

[0011] Preferably, a motor is fixedly mounted on the bottom of the protective shell, and the output shaft of the motor is transmission-connected to one end of an adjacent pulley. Specifically, the power for the pulley to rotate is given by the setting of the motor.

[0012] Preferably, support legs are fixedly connected at the four corner positions of the bottom of the protective shell, and protective plates are rotatably connected to both sides of the protective shell through hinges. One side of the protective plate is fixedly connected with an anti-slip handle. Specifically, the provision of the anti-slip handle makes it convenient for people to pull the protective plate.

[0013] Compared with the prior art, the advantages and positive effects of the utility model are:

[0014] 1. Through the structural design, the infrared heater rotates around the tungsten steel milling cutter, ensuring uniform heating of the tungsten steel milling cutter and avoiding local overheating or insufficient heating. The rotation of the infrared heater can improve the heating efficiency, shorten the heating time, and ensure that the infrared radiation of the infrared heater can evenly cover the surface of the tungsten steel milling cutter, thereby achieving a more uniform heating effect. Uniform heating maintains the structural stability and performance of the tungsten steel milling cutter and ensures the processing quality. It not only saves time and improves heating efficiency, but also reduces energy waste.

[0015] 2. Through the structural design, the rotation of the tungsten steel milling cutter ensures that its surface can be evenly exposed to the radiation of the infrared heater, so that the surface of the tungsten steel milling cutter can evenly receive the infrared heating of the infrared heater. Different parts of the tungsten steel milling cutter can be exposed to the radiation of the infrared heater in turn, thereby ensuring that the entire milling cutter surface can evenly receive heat. The rotation of the infrared heater further improves the heating quality and processing effect of the milling cutter. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall external structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the installation structure of the circular plate of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the second gear of the utility model;

[0019] Figure 4 It is a schematic diagram of the fixed round seat structure of the utility model.

[0020] Legend:

[0021] 1. Protective shell; 2. Protective plate; 3. Anti-slip handle; 4. Support leg; 5. Motor; 6. Support rod; 7. Gear one; 8. Mounting ring; 9. Mounting round plate; 10. Damper; 11. Infrared heater; 12. Fixed round seat; 13. Placement groove; 14. Spring; 15. Pulley; 16. Belt; 17. Mounting groove; 18. Gear two. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Embodiment 1, as Figure 1 - Figure 4As shown, the utility model provides a tungsten steel milling cutter infrared heating device, including a protective shell 1, the inner cavity of the protective shell 1 is respectively provided with a mounting ring 8 and a mounting circular plate 9, a plurality of mounting grooves 17 are opened on the top of the mounting ring 8, two support rods 6 are arranged below the inner cavity of the protective shell 1, the bottom of the support rod 6 passes through the bottom of the inner cavity of the protective shell 1 through a shaft sleeve and is fixedly connected with a pulley 15, one end of one of the support rods 6 passes through the bottom of the mounting circular plate 9 through the shaft sleeve and extends to the inner cavity of the mounting circular plate 9, a plurality of placement grooves 13 are opened on the top of the mounting circular plate 9, the bottom of the mounting ring 8 is fixedly connected to the top of the mounting circular plate 9 through a plurality of dampers 10, the inner cavity of the mounting circular plate 9 is provided with a fixed round seat 12, and the top of the fixed round seat 12 is fixedly connected with an infrared heater 11.

[0024] In this embodiment, when in use, the personnel places the tungsten steel milling cutter to be heated in the placement groove 13 of the mounting circular plate 9 and inside the mounting groove 17 of the mounting ring 8, and the personnel starts the motor 5, and the motor 5 drives the adjacent pulleys 15 to rotate. Through the transmission of the belt 16, the two pulleys 15 rotate together, driving the two support rods 6 to rotate. Under the rotation of the pulley 15, one of the support rods 6 drives the infrared heater 11 to rotate through the fixed round seat 12, and the infrared heater 11 will rotate around the tungsten steel milling cutter, and the infrared heater 11 emits infrared radiation to evenly heat the tungsten steel milling cutter. Uniform heating. Through structural design, the infrared heater 11 rotates around the tungsten steel milling cutter, ensuring uniform heating of the tungsten steel milling cutter and avoiding local overheating or insufficient heating. The rotation of the infrared heater 11 can improve the heating efficiency, shorten the heating time, and ensure that the infrared radiation of the infrared heater 11 can evenly cover the surface of the tungsten steel milling cutter, thereby achieving a more uniform heating effect. Uniform heating maintains the structural stability and performance of the tungsten steel milling cutter and ensures the processing quality. It not only saves time and improves heating efficiency, but also reduces energy waste.

[0025] Embodiment 2, as Figure 1 - Figure 4 As shown, one end of the other support rod 6 is fixedly connected to a gear 2 18, and the outer ring of the mounting circular plate 9 is sleeved with a gear 1 7.

[0026] The outer ring of the damper 10 is sleeved with a spring 14 , the top of the spring 14 is fixedly connected to the bottom of the mounting ring 8 , and the bottom of the spring 14 is fixedly connected to the top of the corresponding mounting circular plate 9 .

[0027] The extended end of the support rod 6 is fixedly connected to one side of the adjacent fixed round seat 12 .

[0028] The two pulleys 15 are connected by a belt 16 .

[0029] Gear 1 7 and gear 2 18 are meshed with each other through the latching teeth.

[0030] A motor 5 is fixedly mounted on the bottom of the protective shell 1 , and an output shaft of the motor 5 is drivingly connected to one end of an adjacent pulley 15 .

[0031] Support legs 4 are fixedly connected at the four corners of the bottom of the protective shell 1, and both sides of the protective shell 1 are rotatably connected to protective plates 2 through hinges, and one side of the protective plate 2 is fixedly connected to a non-slip handle 3.

[0032] In this embodiment, when in use, the two pulleys 15 rotate together, driving the two support rods 6 to rotate. When one of the support rods 6 rotates, it drives gear 2 18 to rotate, and gear 2 18 rotates the transmission gear 1 7 to rotate. Gear 2 18 rotates the transmission gear 1 7 in reverse, and rotates in the opposite direction to the rotation of the infrared heater 11, so that the rotation of the mounting circular plate 9 drives the mounting ring 8 to rotate together. With the rotation of the mounting circular plate 9 and the mounting ring 8, the tungsten steel milling cutter placed in the inner cavity of the placement groove 13 and the mounting groove 17 will also rotate. Through the structural design, the rotation of the tungsten steel milling cutter ensures that its surface can be evenly exposed to the radiation of the infrared heater 11, so that the surface of the tungsten steel milling cutter can evenly receive the infrared heating of the infrared heater 11, and different parts of the tungsten steel milling cutter can be exposed to the radiation of the infrared heater 11 in turn, thereby ensuring that the entire milling cutter surface can evenly receive heat, and the rotation coordination with the infrared heater 11 further improves the heating quality and processing effect of the milling cutter.

[0033] How it works

[0034] When in use, personnel place the tungsten steel milling cutter to be heated in the placement groove 13 of the mounting circular plate 9 and inside the mounting groove 17 of the mounting ring 8, and start the motor 5. The motor 5 drives the adjacent pulleys 15 to rotate. Through the transmission of the belt 16, the two pulleys 15 rotate together, driving the two support rods 6 to rotate. Under the rotation of the pulley 15, one of the support rods 6 drives the infrared heater 11 to rotate through the fixed round seat 12. The infrared heater 11 will rotate around the tungsten steel milling cutter, and the infrared heater 11 will emit infrared radiation to evenly heat the tungsten steel milling cutter. Through the structural design, the infrared heater 11 rotates around the tungsten steel milling cutter, ensuring uniform heating of the tungsten steel milling cutter and avoiding the problem of local overheating or insufficient heating. The rotation of the infrared heater 11 can improve the heating efficiency, shorten the heating time, and ensure that the infrared radiation of the infrared heater 11 can evenly cover the surface of the tungsten steel milling cutter, thereby achieving a more uniform heating effect. The uniform heating maintains the structural stability and performance of the tungsten steel milling cutter and ensures the processing quality. It not only saves time and improves the heating efficiency, but also reduces energy waste. Since the infrared heater 11 usually emits directional radiant heat, when the milling cutter is heated, the surface of the milling cutter cannot be fully exposed to the radiation of the infrared heater 11, and the various parts of its surface cannot be heated in turn, which will lead to the problem that the local part cannot be exposed to the infrared heat source. If the effect of driving the milling cutter to rotate is to be achieved, it is necessary to increase the driving source. The increase in the driving source will increase the energy consumption of the device and cause the cost to rise. The two pulleys 15 rotate together, driving the two support rods 6 to rotate. When one of the support rods 6 rotates, it drives the gear 2 18 to rotate, and the gear 2 18 rotates the transmission gear 1 7 to rotate. The gear 2 18 rotates the transmission gear 1 7 in reverse, which is opposite to the rotation of the infrared heater 11. The mounting plate 9 rotates in the same direction, driving the mounting ring 8 to rotate together. With the rotation of the mounting plate 9 and the mounting ring 8, the tungsten steel milling cutter placed in the inner cavity of the placement groove 13 and the mounting groove 17 will also rotate. Through the structural design, the rotation of the tungsten steel milling cutter ensures that its surface can be evenly exposed to the radiation of the infrared heater 11, so that the surface of the tungsten steel milling cutter can evenly receive the infrared heating of the infrared heater 11, and different parts of the tungsten steel milling cutter can be exposed to the radiation of the infrared heater 11 in turn, thereby ensuring that the entire surface of the milling cutter can evenly receive heat, and the rotation of the infrared heater 11 further improves the heating quality and processing effect of the milling cutter.

[0035] The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in other forms. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A tungsten steel milling cutter infrared heating device, comprising a protective shell (1), characterized in that: The inner cavity of the protective shell (1) is respectively provided with a mounting ring (8) and a mounting circular plate (9), the top of the mounting ring (8) is provided with a plurality of mounting grooves (17), and two support rods (6) are provided below the inner cavity of the protective shell (1), the bottom of the support rod (6) passes through the bottom of the inner cavity of the protective shell (1) through a shaft sleeve and is fixedly connected to a pulley (15), one end of one of the support rods (6) passes through the bottom of the mounting circular plate (9) through a shaft sleeve and extends to the inner cavity of the mounting circular plate (9), the top of the mounting circular plate (9) is provided with a plurality of placement grooves (13), the bottom of the mounting ring (8) is fixedly connected to the top of the mounting circular plate (9) through a plurality of dampers (10), the inner cavity of the mounting circular plate (9) is provided with a fixed circular seat (12), and the top of the fixed circular seat (12) is fixedly connected to an infrared heater (11).

2. The infrared heating device for a tungsten steel milling cutter according to claim 1 is characterized in that: One end of the other support rod (6) is fixedly connected to gear 2 (18), and the outer ring of the mounting circular plate (9) is sleeved with gear 1 (7).

3. The infrared heating device for a tungsten steel milling cutter according to claim 1 is characterized in that: The outer ring of the damper (10) is sleeved with a spring (14), the top of the spring (14) is fixedly connected to the bottom of the mounting ring (8), and the bottom of the spring (14) is fixedly connected to the top of the corresponding mounting circular plate (9).

4. The infrared heating device for a tungsten steel milling cutter according to claim 1 is characterized in that: The extended end of the support rod (6) is fixedly connected to one side of an adjacent fixed round seat (12).

5. The infrared heating device for a tungsten steel milling cutter according to claim 1 is characterized in that: The two pulleys (15) are connected by a belt (16) wound around them.

6. The infrared heating device for a tungsten steel milling cutter according to claim 2, characterized in that: The gear 1 (7) and the gear 2 (18) are meshed with each other via latching teeth.

7. The infrared heating device for a tungsten steel milling cutter according to claim 5, characterized in that: A motor (5) is fixedly mounted on the bottom of the protective shell (1), and an output shaft of the motor (5) is drivingly connected to one end of an adjacent pulley (15).

8. The infrared heating device for a tungsten steel milling cutter according to claim 1 is characterized in that: Support legs (4) are fixedly connected at the four corner positions of the bottom of the protective shell (1), and both sides of the protective shell (1) are rotatably connected to protective plates (2) via hinges, and one side of the protective plate (2) is fixedly connected to a non-slip handle (3).