Integral combined type finished heat insulation fixed support
By opening perforations on the embedded steel plate of the thermally insulated fixing support for plug welding and welding, and setting bendable reinforcement and adjustment components on the tensioning support, the thrust caused by the small welding point area of the traditional thermally insulated fixing support is solved. Destroy the problem and achieve higher support safety and load-bearing capacity.
Patent Information
- Application Number
- CN202420423315.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-06
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-03-06
AI Technical Summary
Due to the small area of the spot welding welding points of traditional thermally insulated fixed support, it is difficult to withstand the thrust during thermal expansion of the pipeline, resulting in damage to the embedded steel plate and stretch welding points, resulting in operation safety accidents.
Design an integral combined finished heat-insulated fixing support, by opening perforations on the embedded steel plate, the tension plug is welded to increase the contact area and welding strength; at the same time, bendable reinforcement ribs and adjustments are provided on the tension ribs. Components, enhance the stability and flexibility of the support structure.
It improves the support safety and load-bearing capacity of the fixed support, prevents heat from being transferred to the concrete pier, and enhances operational safety.
Smart Images

Figure CN222527051U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of building engineering, in particular to an integral combined finished product heat-insulating fixed support. Background Art
[0002] At present, the domestic centralized heating hot water pipeline network has achieved a maximum transmission distance of 70km, and the steam pipeline network has achieved a maximum transmission distance of 20km. When high-temperature water or steam pipelines are transported over long distances, the heat loss of the pipeline network is large and the transmission efficiency is low. In order to make the pipeline network transmission distance longer and more efficient, more technical measures are taken during the design, such as: using insulation supports to reduce heat conduction during overhead laying. Among them, the insulation pipe supports are divided into sliding supports and fixed supports. The fixed supports are usually designed by the design institute as concrete piers, with steel plates embedded on the piers, and the insulation supports are welded and fixed on the steel plates.
[0003] When the pipeline system is heated and expanded, the fixed support does not move as a fixed point. It is subjected to the axial thrust of the pipeline, which is transmitted to the embedded steel plate through the steel insulation support. However, during on-site construction, the traditional method is to directly spot weld the reinforcement to the bottom of the embedded steel plate. Since the spot welding force contact area is small, during the operation of the fixed support, it is easy to be subjected to a large thrust from the pipeline, causing damage to the embedded steel plate and the reinforcement welding point, resulting in the upper welded structure of the embedded steel plate falling off from the concrete pier, resulting in operational safety accidents.
[0004] Therefore, an integral combined finished thermal insulation fixed support with high support strength is needed to solve the above problems. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] The utility model provides an integrally assembled finished product heat-insulating fixed support, aiming to solve the problem proposed in the background technology that the traditional method is to directly spot-weld the tie rods to the bottom of the embedded steel plate. Since the force contact area of the spot welding is small, it is easy to have a large thrust from the pipeline, causing damage to the welding points of the embedded steel plate and the tie rods, resulting in the upper welding structure of the embedded steel plate falling off from the concrete pier, resulting in an operation safety accident.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an integral combined finished heat-insulating fixed support, comprising a concrete pier cast on the ground, an embedded steel plate and tie bars embedded in the concrete pier, a supporting steel plate welded to the embedded steel plate, and a heat-insulating component arranged on a side of the supporting steel plate away from the embedded steel plate and connected to the pipeline; through the combined design of the concrete pier, the embedded steel plate, the tie bars, the supporting steel plate and the heat-insulating component, a more solid and stable supporting structure can be provided for the pipeline to prevent heat from being transferred from the pipeline to the concrete pier.
[0009] In order to further enhance the bearing capacity of the fixed support, the fixed support also includes a bendable reinforcement rib arranged on one side of the tie bar and an adjustment component arranged on the tie bar for adjusting the bending angle of the bendable reinforcement rib; the setting of the bendable reinforcement rib can further enhance the strength and stability of the tie bar, so that by connecting the tie bar and the concrete pier, a more solid support can be provided to enhance the stability of the entire fixed support structure; at the same time, the setting of the adjustment component can flexibly adjust the bendable reinforcement rib according to actual conditions and needs to improve the flexibility and adaptability of use.
[0010] In order to increase the welding strength between the tie rod and the embedded steel plate, the embedded steel plate is provided with a perforation for plug welding of the tie rod; the design of the perforation allows the tie rod to be plugged into the embedded steel plate, increasing the contact area between the embedded steel plate and the tie rod, so that the tie rod and the embedded steel plate can be better connected together, thereby improving the supporting safety of the entire fixed support.
[0011] Preferably, in order to facilitate welding of multiple reinforcement bars, multiple perforations are provided; the design of multiple perforations can provide multiple welding positions, thereby facilitating simultaneous welding of multiple reinforcement bars to improve the supporting strength of the concrete pier.
[0012] Preferably, in order to ensure the thermal insulation effect, the thermal insulation assembly includes a first half steel ring and a second half steel ring which are symmetrically arranged, a thermal insulation material pad which is respectively fixedly connected to the first half steel ring and the second half steel ring and in contact with the pipeline, and a steel frame welded to the side of the second half steel ring away from the first half steel ring and connected to the supporting steel plate; through the combined design of the first half steel ring, the second half steel ring, the thermal insulation material pad and the steel frame, a closed space can be formed, thereby effectively blocking the transfer of heat from the pipeline to reduce heat energy loss.
[0013] Preferably, in order to facilitate the installation between the fixed support and the pipeline, the first half steel ring and the second half steel ring are fixedly connected by bolts. By using bolts for connection, the installation process of the insulation assembly and the pipeline can be simplified, thereby making the installation of the entire fixed support and the pipeline more convenient.
[0014] Preferably, in order to facilitate the adjustment of the bendable reinforcement rib, the adjustment assembly includes a fixed block welded to the end of the reinforcement bar away from the through hole, a sliding block slidably sleeved on the reinforcement bar at a position above the fixed block corresponding to the fixed block, and a screw rod rotatably connected between the fixed block and the embedded steel plate and passing through the sliding block, and the screw rod is threadedly connected to the sliding block; through the combined design of the fixed block, the sliding block and the screw rod, the operator only needs to rotate the screw rod to drive the sliding block to slide on the reinforcement bar to achieve precise adjustment of the bendable reinforcement rib, which is simple and convenient.
[0015] Preferably, in order to make the bendable reinforcement ribs adjustable, the bendable reinforcement ribs include transverse ribs and oblique ribs hinged on the fixed block and the sliding block respectively, and the end of the transverse rib away from the fixed block is hinged to the end of the oblique rib away from the sliding block; by adjusting the position of the sliding block, the hinged transverse ribs and oblique ribs can move relative to each other within a certain range, thereby meeting different usage requirements.
[0016] (III) Beneficial effects
[0017] The fixed support opens a perforation in the embedded steel plate so that the tie bars can be plug-welded to the inside of the embedded steel plate, thereby increasing the contact area and welding strength between the embedded steel plate and the tie bars, thereby improving the support safety of the entire fixed support;
[0018] By arranging adjustment components and bendable reinforcing ribs on the tie bars, the fixed support can adjust the bending angle of the bendable reinforcing ribs according to different usage requirements to provide firmer support, thereby further enhancing the bearing capacity of the fixed support. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of an integral combined finished product heat-insulating fixed support;
[0020] Figure 2 It is an exploded view of an integral combined finished product heat-insulating fixed support;
[0021] Figure 3 The present invention is a schematic diagram of the structure of an adjustment component in an integrally assembled finished thermal insulation fixed support.
[0022] In the figure:
[0023] 1. Concrete pier;
[0024] 2. Pre-buried steel plate; 21. Perforation;
[0025] 3. Stretching;
[0026] 4. Support steel plate;
[0027] 5. Insulation assembly; 51. First half of steel ring; 52. Second half of steel ring; 53. Bolts; 54. Insulation material pad; 55. Steel frame;
[0028] 6. Bendable reinforcement ribs; 61. Horizontal reinforcement; 62. Oblique reinforcement;
[0029] 7. Adjustment assembly; 71. Fixed block; 72. Sliding block; 73. Screw. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] The utility model provides an integral combined finished heat insulation fixed support, such as Figure 1-Figure 3 As shown, the fixed support includes a concrete pier 1 cast on the ground, an embedded steel plate 2 and a tie bar 3 embedded in the concrete pier 1, a support steel plate 4 welded to the embedded steel plate 2, and a heat insulation component 5 arranged on the side of the support steel plate 4 away from the embedded steel plate 2 and connected to the pipeline; the fixed support also includes a bendable reinforcement rib 6 arranged on one side of the tie bar 3 and an adjustment component 7 arranged on the tie bar 3 for adjusting the bending angle of the bendable reinforcement rib 6; the embedded steel plate 2 is provided with a through hole 21 for plug welding of the tie bar 3.
[0032] When in use, the tie rod 3 is first plug-welded in the perforation 21 of the embedded steel plate 2 in the factory in advance, and the adjustment component 7 and the bendable reinforcement rib 6 are installed on the tie rod 3. Then, on-site construction is carried out. During on-site construction, the concrete pier 1 can be poured at a determined position first. However, while pouring the concrete pier 1, the bending angle of the bendable reinforcement rib 6 can be adjusted using the adjustment component 7 according to the actual construction conditions of the concrete pier 1. After the adjustment, the embedded steel plate 2 and tie rod 3, as well as the adjustment component 7 and the bendable reinforcement rib 6 that have been plug-welded in advance are placed in the concrete pier 1 and poured together to form a stable concrete pier 1 structure. Then, the supporting steel plate 4 is welded on the embedded steel plate 2, and the thermal insulation component 5 is welded on the supporting steel plate 4. Finally, the supporting pipe can be fixed using the thermal insulation component 5.
[0033] Specifically, the adjustment assembly 7 includes a fixed block 71 welded to the end of the tie bar 3 away from the through hole 21, a sliding block 72 slidably sleeved on the upper position of the tie bar 3 corresponding to the fixed block 71, and a screw rod 73 rotatably connected between the fixed block 71 and the embedded steel plate 2 and passing through the sliding block 72, and the screw rod 73 is screwed to the sliding block 72. Among them, the bendable reinforcement rib 6 includes a transverse rib 61 and an oblique rib 62 respectively hinged to the fixed block 71 and the sliding block 72, and the end of the transverse rib 61 away from the fixed block 71 is hinged to the end of the oblique rib 62 away from the sliding block 72; when the screw rod 73 is rotated, the screw rod 73 will drive the sliding block 72 screwed thereto to slide up and down under the guidance of the corresponding tie bar 3, because the sliding block 72 is hinged to one end of the oblique rib 62, therefore, when the sliding block 72 slides up and down, the sliding block 72 will synchronously drive the oblique rib 62 to stretch and swing in the vertical direction, and because the other end of the oblique rib 62 is hinged to the transverse rib 61 The cross rib 61 is hinged on the fixed block 71, so the cross rib 61 will also stretch and swing in the vertical direction with the stretching and swinging of the oblique rib 62, so that the angle between the cross rib 61 and the oblique rib 62 can be changed, and then the bending angle between the cross rib 61 and the oblique rib 62 can be adjusted to meet different usage requirements to ensure the supporting strength of the fixed support; at the same time, the sliding position of the sliding block 72 can be adjusted to make the angle between the cross rib 61 and the oblique rib 62 180 degrees. At this time, the cross rib 61 and the oblique rib 62 will be stretched into long strips, which can be convenient for transportation and use.
[0034] Furthermore, the heat insulation assembly 5 includes a first half steel ring 51 and a second half steel ring 52 which are symmetrically arranged, a heat insulation material pad 54 which is respectively fixedly connected to the first half steel ring 51 and the second half steel ring 52 and in contact with the pipeline, and a steel frame 55 which is welded to the second half steel ring 52 on a side away from the first half steel ring 51 and connected to the support steel plate 4; wherein the first half steel ring 51 and the second half steel ring 52 are fixedly connected by bolts 53; after the support steel plate 4 and the embedded steel plate 2 are welded, the steel frame 55 can be welded to the support steel plate 4 first, and then welded to the steel frame 55 Connect the second half steel ring 52, then place the pipeline on the insulation material pad 54 fixed by the second half steel ring 52, and then buckle the first half steel ring 51 on the pipeline. At this time, the insulation material pad 54 on the first half steel ring 51 and the insulation material pad 54 on the second half steel ring 52 can fully wrap the pipeline. Finally, use the bolts 53 to fix the first half steel ring 51 and the second half steel ring 52, and the pipeline can be installed on the insulation component 5, so that the insulation component 5 can play an insulation effect to reduce the heat dissipation loss of the high-temperature pipeline transportation system.
[0035] In addition, in order to facilitate welding of multiple reinforcement bars 3, multiple through holes 21 are provided; the design of multiple through holes 21 can provide multiple welding positions, thereby facilitating simultaneous welding of multiple reinforcement bars 3 to improve the supporting strength of the concrete pier 1.
[0036] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An integral assembled finished heat-insulating fixed support, comprising a concrete pier (1) cast on the ground, an embedded steel plate (2) and a tie rod (3) embedded in the concrete pier (1), a supporting steel plate (4) welded to the embedded steel plate (2), and a heat-insulating component (5) arranged on a side of the supporting steel plate (4) away from the embedded steel plate (2) and connected to a pipeline; Features: The fixed support further comprises a bendable reinforcing rib (6) arranged on one side of the tie bar (3) and an adjustment component (7) arranged on the tie bar (3) for adjusting the bending angle of the bendable reinforcing rib (6); The embedded steel plate (2) is provided with a through hole (21) for plug welding the tie rod (3).
2. The integral assembled finished heat-insulating fixed support according to claim 1, characterized in that: A plurality of perforations (21) are provided.
3. The integral assembled finished heat-insulating fixed support according to claim 1, characterized in that: The heat insulation assembly (5) comprises a first half steel ring (51) and a second half steel ring (52) which are symmetrically arranged, a heat insulation material pad (54) which is respectively fixedly connected to the first half steel ring (51) and the second half steel ring (52) and in contact with the pipeline, and a steel frame (55) which is welded to a side of the second half steel ring (52) away from the first half steel ring (51) and connected to the supporting steel plate (4).
4. The integral assembled finished heat-insulating fixed support according to claim 3 is characterized in that: The first half steel ring (51) and the second half steel ring (52) are fixedly connected via bolts (53).
5. The integral assembled finished heat-insulating fixed support according to claim 1, characterized in that: The adjustment assembly (7) comprises a fixed block (71) welded to an end of the tie bar (3) away from the through hole (21), a sliding block (72) slidably sleeved on the tie bar (3) at a position above the fixed block (71), and a screw rod (73) rotatably connected between the fixed block (71) and the embedded steel plate (2) and passing through the sliding block (72), wherein the screw rod (73) is threadedly connected to the sliding block (72).
6. The integral assembled finished heat-insulating fixed support according to claim 5, characterized in that: The bendable reinforcing rib (6) comprises a transverse rib (61) and an oblique rib (62) respectively hinged to the fixed block (71) and the sliding block (72); an end of the transverse rib (61) away from the fixed block (71) is hinged to an end of the oblique rib (62) away from the sliding block (72).