Efficient air drying device for heat exchanger after pressure test
By designing an efficient air drying device for heat exchangers, using hook suspension and conveyor belt drive, combined with the technology of air knife spraying compressed air, the existing technology cannot transport and effectively blow dry the heat exchanger. The problem is that the heat exchanger is easily transported and fully blow-dryed.
Patent Information
- Application Number
- CN202421306939.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-07
AI Technical Summary
Existing blow dryers cannot transport heat exchangers quickly and cannot effectively blow dry.
A high-efficiency air-drying device for heat exchangers after pressure testing is designed, the heat exchanger is suspended by hook, and the conveyor belt is used to drive the hook through the air duct. The air knife sprays compressed air to blow dry the surface of the heat exchanger, and at the same time, the conveyor belt is used to transport it. Air ducts are set up in sections and return sections to achieve full blow drying in all directions.
It realizes convenient transportation of heat exchangers and full blow-drying in all directions, reducing the site area occupied by the equipment.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air drying equipment, in particular to a high-efficiency air drying device for a heat exchanger after a pressure test. Background Art
[0002] After the heat exchanger is processed, a pressure test operation needs to be carried out, that is, the heat exchanger is immersed in water, one end is sealed, and the other end is ventilated to check whether there is any gas leakage. After the pressure test, the immersed heat exchanger needs to be dried. The existing technology uses oven drying, which has high energy consumption and low efficiency.
[0003] The air knife can be driven by a vortex fan or a high-pressure centrifugal fan (instead of high-energy compressed air). It uses different fans and air knives to blow away dust and moisture on the surface of objects in time. In the industrial field, air knives are widely used for blowing water and dust removal, such as blowing away dust and moisture on planes such as steel plates and aluminum alloy profiles, blowing away moisture on the surface of beverage bottles, packaging cans, etc., blowing away impurities and dust on the surface of products, residual liquid, moisture on the outer packaging, and cleaning conveyor belts. Under the condition of compressed air supply, air knives can perfectly meet these applications.
[0004] Therefore, a wind knife dryer proposed in the patent with publication number CN219674722U can dry the bottle body by rotating to ensure that no moisture remains around the bottle body. Existing dryers usually fix the components to be blown and pass them through the wind knife or the air duct formed by the wind knife to dry the components to be blown in all directions. This drying method is more practical for items with relatively regular volume and shape, but for heat exchangers, because of their large size, they are inconvenient to be fixed and transported, and are full of narrow gaps, the existing dryers cannot effectively dry them while quickly transporting them. Utility Model Content
[0005] The utility model aims to provide a high-efficiency air-drying device for a heat exchanger after a pressure test, so as to solve the technical problems that the existing blow dryer cannot transport the heat exchanger quickly and cannot effectively dry it.
[0006] The embodiments of the present invention are implemented by the following technical solutions:
[0007] A high-efficiency air-drying device for a heat exchanger after a pressure test comprises a plurality of groups of air knives for drying the heat exchanger, and also comprises a baffle plate for forming an air duct with the air knives. A conveyor belt for transporting the heat exchanger is arranged above the air duct, and the conveyor belt is provided with a rotating disk for connecting the heat exchanger, and the rotating disk is rotatably connected to a hook for fixing the heat exchanger.
[0008] Preferably, the air duct is divided into two sections, which are respectively arranged in the conveying section and the return section of the conveyor belt; and the wind knife is arranged between the conveying section and the return section.
[0009] Preferably, the wind knife is provided with a connecting pipe for connecting to a main air duct, and the main air duct is connected to a fan for providing compressed air.
[0010] Preferably, the main air duct is divided into two sections, which respectively provide compressed air for the two sections of air ducts; and the two sections of the main air duct are provided with elbows interconnected at the ends and with connecting ports interconnected in the middle.
[0011] Preferably, it also includes a ground bracket for supporting the main air duct and the air knife and a suspended bracket for supporting the conveyor belt, and the suspended bracket is provided with a fixing part connected to the conveyor belt.
[0012] Preferably, it also includes a loading platform and an unloading platform respectively arranged at the conveying section and the return section for hanging up the heat exchanger and removing the heat exchanger.
[0013] Preferably, the hook comprises a rotating shaft and two sets of sub-hook frames rotatably arranged on the rotating shaft, and the sub-hook frames are provided with plug hooks for hanging the heat exchanger.
[0014] Preferably, the wind knife is also provided with a wind slot for secondary air collection.
[0015] By adopting this technical solution, the hook of the hook can be inserted into the gap between the heat exchange tubes of the two sections of the heat exchanger, the heat exchanger can be suspended and hoisted, and then the conveyor belt drives the hook to pass through the air duct. During the process of passing through the air duct, the air knife sprays compressed air on the surface of the heat exchanger. While drying the heat exchanger, the hook and the heat exchanger are blown to rotate through the rotating disk, so that the heat exchanger is fully dried in all directions.
[0016] And the conveyor belt conveying section and return section are fully utilized, and air ducts are set in both sections to dry them. The integration is high, which ensures sufficient drying while reducing the site area occupied by the equipment.
[0017] The technical solution of the embodiment of the utility model has at least the following advantages and beneficial effects:
[0018] 1. The utility model inserts the hook of the hook into the gap between the two sections of the heat exchange tube of the heat exchanger, hangs the heat exchanger, and then the conveyor belt drives the hook through the air duct to realize the convenient transportation of the heat exchanger;
[0019] 2. When the heat exchanger of the utility model passes through the air duct, the air knife sprays compressed air on the surface of the heat exchanger. While drying, the hook and the heat exchanger rotate through the rotating disk to fully dry the heat exchanger in all directions;
[0020] 3. The utility model makes full use of the conveying section and the return section of the conveyor belt, and air ducts are set in both sections to dry them. It has a high degree of integration, which ensures sufficient drying while reducing the site area occupied by the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 A schematic top view of the structure of a high-efficiency air drying device for a heat exchanger after a pressure test provided in Example 1 of the utility model;
[0023] Figure 2 A schematic diagram of the test structure of a high-efficiency air drying device for a heat exchanger after a pressure test provided in Example 1 of the utility model;
[0024] Figure 3 A structural schematic diagram of a hook for a high-efficiency air-drying device for a heat exchanger after a pressure test provided in Example 2 of the utility model;
[0025] Figure 4 A schematic diagram of the structure of the air duct of the high-efficiency air drying device for the heat exchanger after the pressure test provided in Example 2 of the utility model;
[0026] Icons: 1. Ground bracket; 2. Baffle; 21. Air duct; 3. Suspension bracket; 31. Fixing part; 4. Conveyor belt; 41. Conveying section; 42. Return section; 51. Loading platform; 52. Unloading platform; 6. Main air duct; 61. Connecting pipe; 62. Connecting port; 7. Wind knife; 71. Wind trough; 8. Hook; 81. Sub-hook rack; 82. Rotating shaft; 83. Hook; 84. Rotating disk. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0028] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0030] In the description of the present invention, it should be noted that if the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the accompanying drawings, or is the orientation or position relationship in which the product of the application is usually placed when used. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0031] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0032] Example 1
[0033] A highly efficient air drying device for a heat exchanger after a pressure test, comprising a plurality of groups of air knives 7 for drying the heat exchanger, and a baffle 2 for forming an air duct 21 with the air knives 7, a conveyor belt 4 for transporting the heat exchanger being provided above the air duct 21, the conveyor belt 4 being provided with a rotating disk 84 for connecting the heat exchanger, and the rotating disk 84 being rotatably connected to a hook 8 for fixing the heat exchanger.
[0034] In this embodiment, the air duct 21 is divided into two sections, which are respectively arranged at the conveying section 41 and the return section 42 of the conveyor belt 4 ; the air knife 7 is arranged between the conveying section 41 and the return section 42 .
[0035] In this embodiment, the wind knife 7 is provided with a connecting pipe 61 for connecting to a main air duct 6, and the main air duct 6 is connected to a fan for providing compressed air.
[0036] In this embodiment, the main air duct 6 is divided into two sections, which respectively provide compressed air to the two sections of air ducts 21; and the two sections of the main air duct 6 are provided with elbows interconnected at the ends, and a connecting port 62 interconnected in the middle.
[0037] In this embodiment, it also includes a ground bracket 1 for supporting the main air duct 6 and the air knife 7 and a suspended bracket 3 for supporting the conveyor belt 4. The suspended bracket 3 is provided with a fixing part 31 connected to the conveyor belt 4.
[0038] In this embodiment, a loading platform 51 and a unloading platform 52 are respectively provided at the conveying section 41 and the return section 42 for hanging and removing the heat exchanger.
[0039] Working principle and usage:
[0040] By adopting the technical solution, the hook 83 of the hook 8 can be inserted into the gap between the heat exchange tubes of the two sections of the heat exchanger to suspend the heat exchanger, and then the conveyor belt 4 drives the hook 8 to pass through the air duct 21. During the process of passing through the air duct 21, the wind knife 7 sprays compressed air on the surface of the heat exchanger. While drying the heat exchanger, the hook 8 and the heat exchanger are blown to rotate through the rotating disk 84, so that the heat exchanger is fully dried in all directions.
[0041] The conveying section 41 and the return section 42 of the conveyor belt 4 are fully utilized, and air ducts 21 are provided in both sections to dry the equipment, which has a high degree of integration and ensures sufficient drying while reducing the site area occupied by the equipment.
[0042] Example 2
[0043] The only difference between this embodiment and the first embodiment is that, in this embodiment, the wind knife 7 is further provided with a wind slot 71 for secondary air collection.
[0044] In this embodiment, the hook 8 includes a rotating shaft 82 and two groups of sub-hook frames 81 rotatably disposed on the rotating shaft 82 , and the sub-hook frames 81 are provided with plug hooks 83 for hanging the heat exchanger.
[0045] By adopting this technical solution, two components of hook frames 81 are respectively hung on the two ends of the heat exchanger, ensuring that the transportation of the heat exchanger is more stable.
[0046] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A highly efficient air drying device for a heat exchanger after a pressure test, comprising a plurality of groups of air knives (7) for drying the heat exchanger, characterized in that: It also includes a baffle (2) for forming an air duct (21) with the air knife (7); a conveyor belt (4) for transporting the heat exchanger is provided above the air duct (21); the conveyor belt (4) is provided with a rotating disk (84) for connecting the heat exchanger; the rotating disk (84) is rotatably connected to a hook (8) for fixing the heat exchanger.
2. The high-efficiency air drying device for heat exchangers after pressure testing according to claim 1, characterized in that: The air duct (21) is divided into two sections, which are respectively arranged at the conveying section (41) and the return section (42) of the conveyor belt (4); and the air knife (7) is arranged between the conveying section (41) and the return section (42).
3. The high-efficiency air drying device for heat exchangers after pressure testing according to claim 2, characterized in that: The wind knife (7) is provided with a connecting pipe (61) for connecting to a main wind pipe (6), and the main wind pipe (6) is connected to a fan for providing compressed air.
4. The high-efficiency air drying device for heat exchangers after pressure testing according to claim 3 is characterized in that: The main air duct (6) is divided into two sections, respectively providing compressed air to the two sections of air ducts (21); and the two sections of the main air duct (6) are provided with mutually connected elbows at the ends, and mutually connected communication ports (62) are provided in the middle.
5. The high-efficiency air drying device for heat exchangers after pressure testing according to claim 3 or 4, characterized in that: It also comprises a ground bracket (1) for supporting the main air duct (6) and the air knife (7) and a suspended bracket (3) for supporting the conveyor belt (4); the suspended bracket (3) is provided with a fixing member (31) connected to the conveyor belt (4).
6. A high-efficiency air drying device for a heat exchanger after pressure testing according to any one of claims 2 to 4, characterized in that: It also includes a loading platform (51) and a unloading platform (52) respectively arranged on the conveying section (41) and the return section (42) for hanging up the heat exchanger and removing the heat exchanger.
7. A high-efficiency air drying device for a heat exchanger after pressure testing according to any one of claims 1 to 4, characterized in that: The hook (8) comprises a rotating shaft (82) and two groups of sub-hook frames (81) rotatably arranged on the rotating shaft (82), and the sub-hook frames (81) are provided with plug hooks (83) for hanging the heat exchanger.
8. A high-efficiency air drying device for a heat exchanger after pressure testing according to any one of claims 1 to 4, characterized in that: The wind knife (7) is also provided with a wind slot (71) for secondary air collection outside.
Citation Information
Patent Citations
Air knife drying machine
CN219674722U