Annular cooler monitoring device

Abstract

The utility model discloses a monitoring device for a circular cooler. The monitoring device comprises a detection sensor group, a data acquisition unit, a central control unit and a user interface, parameters such as temperature, pressure and flow are monitored in real time through the detection sensor group, the data acquisition unit acquires data and transmits the data to the central control unit, and a user performs real-time monitoring and parameter adjustment through a user interface with a wireless communication module; the system is provided with an alarm module capable of sending out an alarm signal under an abnormal condition, and is provided with a data analysis module for storing and analyzing historical data and automatically adjusting parameters of the circular cooler, so that the operation efficiency of equipment is improved; and the remote control terminal is integrated, so that a user can remotely control the circular cooler, and the flexibility of the system is enhanced.

Description

Technical Field

[0001] The utility model belongs to the technical field of metallurgical equipment, in particular to a monitoring device for a ring cooler. Background Art

[0002] Annular coolers are widely used in the metallurgical industry. Real-time monitoring of their operating status is crucial to maintaining production stability and equipment reliability.

[0003] Traditional monitoring methods for coolers mainly rely on manual inspections and manual records, which have problems such as untimely monitoring and inaccurate data. Manual inspections also have certain safety risks.

[0004] Therefore, the utility model provides a ring cooler monitoring device to solve the problems raised in the above background technology. Utility Model Content

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A ring cooler monitoring device comprises: a detection sensor group, which is arranged on the ring cooler and is used to detect the operating status data of the ring cooler, wherein the detection sensor group comprises a temperature sensor, a pressure sensor and a flow sensor;

[0007] A data acquisition unit, which is electrically connected to the detection sensor group and is used to collect the operating status data transmitted by the detection sensor group;

[0008] A central control unit, used for processing the operation status data collected by the data collection unit and converting it into a format suitable for transmission;

[0009] The user interface is electrically connected to the central control unit and is used to receive and display the processed operating status data. The user can adjust various parameters of the ring cooler through the user interface; the user interface is also provided with a wireless communication module.

[0010] A further solution: the central control unit is also provided with an alarm module. When the operating status data detected by the alarm module exceeds a preset normal range, the alarm module sends out an alarm signal and displays detailed fault information on the user interface.

[0011] A further solution also includes a data analysis module, which is used to store and analyze historical operating status data and provide report generation and export functions.

[0012] A further solution also includes a mobile control terminal, which is connected to the user interface through a wireless communication module and is used to remotely control the start and stop of the ring cooler and adjust parameters.

[0013] A further solution: the data analysis module automatically adjusts various parameters of the ring cooler according to historical operating status data.

[0014] A further solution is that the data analysis module is electrically connected to the alarm module. When the data analysis module detects that various parameters of the annular cooler exceed the adjustable range, a signal is sent to the alarm module, causing the alarm module to issue an alarm signal.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The temperature, pressure, flow and other parameters are monitored in real time by the detection sensor group. The data acquisition unit collects and transmits the data to the central control unit. The user interface with a wireless communication module allows real-time monitoring and parameter adjustment. The system is equipped with an alarm module that can send out alarm signals under abnormal circumstances. It also has a data analysis module that stores and analyzes historical data and automatically adjusts the parameters of the cooler, thereby improving the operating efficiency of the equipment. The remote control terminal is integrated to enable users to remotely control the cooler, thereby enhancing the flexibility of the system. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings.

[0018] Figure 1 The present invention is a system block diagram of a ring cooler monitoring device.

[0019] In the figure: 10, detection sensor group; 20, data acquisition unit; 30, central control unit; 40, user interface. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model, that is, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. The components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0021] Therefore, the following detailed description of the embodiments of the utility model provided in the accompanying drawings is not intended to limit the scope of the utility model claimed for protection, but merely represents selected embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1In an embodiment of the utility model, a ring cooler monitoring device includes a detection sensor group 10, a data acquisition unit 20, a central control unit 30 and a user interface 40;

[0023] Among them, the detection sensor group 10 is set on the ring cooler to detect the operating status data of the ring cooler. The detection sensor group 10 includes temperature sensors, pressure sensors and flow sensors, etc., which monitor the temperature, pressure, flow and other parameters of the ring cooler in real time. Multi-parameter detection provides more comprehensive and accurate ring cooler operation information to help users understand the operating status of the equipment.

[0024] Furthermore, the data acquisition unit 20 is electrically connected to the detection sensor group 10, and is used to collect the operating status data transmitted by the detection sensor group 10, and transmit it to the central control unit 30 through wireless communication. The central control unit 30 processes the data and converts it into a format suitable for transmission to ensure the accuracy and validity of the data. The user interface 40 is electrically connected to the central control unit 30, receives the processed operating status data and displays it, and the user can adjust various parameters of the ring cooler through the user interface 40, which enhances the convenience of operation.

[0025] Preferably, the central control unit 30 is also provided with an alarm module. When the operating status data detected by the alarm module exceeds the preset normal range, the alarm module sends an alarm signal and displays detailed fault information on the user interface 40, helping users to discover and deal with potential problems in a timely manner, thereby improving the safety and reliability of the equipment.

[0026] Furthermore, it also includes a data analysis module, which is used to store and analyze historical operating status data and provide report generation and export functions. The data analysis module can also automatically adjust various parameters of the annular cooler according to the historical operating status data, optimize the operating efficiency of the equipment, reduce energy consumption, and improve the overall performance of the equipment.

[0027] In addition, the data analysis module is electrically connected to the alarm module. When the data analysis module detects that various parameters of the annular cooler exceed the adjustable range, a signal is sent to the alarm module, causing the alarm module to issue an alarm signal.

[0028] Preferably, the user interface 40 is also provided with a wireless communication module, and the user can communicate with the wireless communication module through a remote control terminal, thereby remotely controlling the start and stop of the ring cooler and adjusting parameters, thereby improving the convenience of operation.

[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] The above contents are merely examples and explanations of the structure of the utility model. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of the utility model.

Claims

1. A ring cooler monitoring device, characterized in that: include: A detection sensor group is arranged on the ring cooler and is used to detect the operating status data of the ring cooler. The detection sensor group includes a temperature sensor, a pressure sensor and a flow sensor; A data acquisition unit, which is electrically connected to the detection sensor group and is used to collect the operating status data transmitted by the detection sensor group; A central control unit, used for processing the operation status data collected by the data collection unit and converting it into a format suitable for transmission; The user interface is electrically connected to the central control unit and is used to receive and display the processed operating status data. The user can adjust various parameters of the ring cooler through the user interface; the user interface is also provided with a wireless communication module.

2. A monitoring device for annular cooler according to claim 1, characterized in that: The central control unit is also provided with an alarm module. When the operating status data detected by the alarm module exceeds a preset normal range, the alarm module sends out an alarm signal and displays detailed fault information on the user interface.

3. The monitoring device for annular cooler according to claim 1, characterized in that: It also includes a data analysis module, which is used to store and analyze historical operating status data and provide report generation and export functions.

4. The monitoring device for annular cooler according to claim 1, characterized in that: It also includes a mobile control terminal, which is connected to the user interface through a wireless communication module and is used for remotely controlling the start and stop of the ring cooler and adjusting parameters.

5. The monitoring device for annular cooler according to claim 3, characterized in that: The data analysis module automatically adjusts various parameters of the ring cooler according to historical operating status data.

6. A monitoring device for an annular cooler according to claim 5, characterized in that: The data analysis module is electrically connected to the alarm module. When the data analysis module detects that various parameters of the annular cooler exceed the adjustable range, a signal is sent to the alarm module, causing the alarm module to issue an alarm signal.

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