Cover body detection device

By designing the cover inspection device, the automation process of the third material pushing mechanism, clamping mechanism, pressing mechanism and testing mechanism is solved, and the problems of inefficient and high cost of manual detection of injection molded product defects are achieved, achieving efficient and automated Testing process.

CN222529245UActive Publication Date: 2025-02-25KUNSHAN JINLIAN PLASTIC PROD
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Patent Information

Application Number
CN202421007602.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-02-25
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

In the prior art, defect detection of injection molded products relies on manual discrimination, resulting in high detection difficulty, labor intensity, low work efficiency and high production costs.

Method used

Design a cover body detection device, including a third material pushing mechanism, clamping mechanism, pressing mechanism and detection mechanism, pushing the material into the profiling tank through an automated process, pressing and visual inspection, and pushing it to the first If one pass slot fails, it will be pushed to the second pass slot.

Benefits of technology

It improves the degree of automation of inspection, improves work efficiency, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222529245U_ABST
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Abstract

The utility model discloses a cover body detection device which comprises a base, a mounting rack, a feeding mechanism, a first pushing mechanism, a second pushing mechanism, a third pushing mechanism, a clamping mechanism, a pressing mechanism and a detection mechanism, the feeding mechanism is arranged on one side of the mounting rack, the mounting rack is arranged on the upper portion of the base, and the clamping mechanism is arranged on the upper portion of the base. The first pushing mechanism and the second pushing mechanism are oppositely arranged on the upper portion of the mounting frame, the third pushing mechanism and the clamping mechanism are oppositely arranged on the upper portion of the mounting frame, the pressing mechanism is arranged on one side of the clamping mechanism, and the detection mechanism is arranged on the upper portion of the mounting frame. According to the device, materials are pushed into a profiling groove of the clamping mechanism through the third material pushing mechanism, the materials are pressed through the material pressing mechanism, then the materials are visually detected through the detection mechanism, the automation degree of the device is high, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the field of detection technology, and particularly relates to a cover body detection device. Background Art

[0002] Visual inspection is to use machines instead of human eyes to make measurements and judgments. Visual inspection refers to converting the captured target into image signals through machine vision products, transmitting them to a dedicated image processing system, and converting them into digital signals based on pixel distribution, brightness, color and other information; the image system performs various operations on these signals to extract the characteristics of the target, and then controls the operation of the equipment on site based on the judgment results. It is a valuable mechanism for production, assembly or packaging, and it has immeasurable value in detecting defects and preventing defective products from being delivered to consumers.

[0003] In the prior art, whether an injection molded product has defects is manually determined by the naked eye, and a mark is affixed to the defect. In particular, direct inspection with the naked eye is difficult and labor-intensive, but the work efficiency is low, and the production cost is high. With the improvement of industrial automation, the method of relying on manual inspection to determine whether the parts are qualified or not is gradually being replaced by visual inspection. Utility Model Content

[0004] The main technical problem solved by the utility model is to provide a cover body detection device. The device pushes the material into the profiling groove of the clamping mechanism through the third pushing mechanism, presses the material through the pressing mechanism, and then performs visual inspection on the material through the detection mechanism. If the inspection is qualified, the controller controls the first pushing mechanism to push the material into the first through groove. If the inspection is unqualified, the controller controls the second pushing mechanism to push the material into the second through groove. The device has a high degree of automation and improves work efficiency.

[0005] In order to solve the above technical problems, a technical solution adopted by the utility model is: a cover body detection device, the detection device comprises:

[0006] A base, a mounting frame, a feeding mechanism, a first pushing mechanism, a second pushing mechanism, a third pushing mechanism, a clamping mechanism, a pressing mechanism and a detecting mechanism, wherein the feeding mechanism is arranged on one side of the mounting frame, the mounting frame is arranged on the upper part of the base, the first pushing mechanism and the second pushing mechanism are arranged relatively on the upper part of the mounting frame, the third pushing mechanism and the clamping mechanism are arranged relatively on the upper part of the mounting frame, the pressing mechanism is arranged on one side of the clamping mechanism, and the detecting mechanism is arranged on the upper part of the mounting frame.

[0007] Preferably, the mounting frame comprises a bracket and a mounting block, wherein the mounting block is arranged on the upper part of the bracket;

[0008] The upper part of the mounting block is provided with a first slide groove, a second slide groove, a third slide groove and a fourth slide groove, wherein the first slide groove is communicated with one end of the second slide groove, the other end of the second slide groove is communicated with one side of the third slide groove, and the fourth slide groove is the same as the other side of the third slide groove;

[0009] The third sliding groove is provided with a first through groove and a second through groove.

[0010] Preferably, the first pushing mechanism and the second pushing mechanism both include a first fixed block, a first cylinder, a first push plate and a first push frame, wherein the first cylinder is arranged on one side of the first fixed block, the moving end of the first cylinder is connected to one side of the first push plate, and the other side of the first push plate is connected to the first push frame, and the first cylinder can push the first push frame to slide back and forth in the third slide groove through the first push plate;

[0011] The first fixing block is further provided with two first guide holes, and the first push plate is provided with two first guide rods, and the first guide rods match the first guide holes.

[0012] Preferably, the third pusher includes a second fixed block, a second cylinder, a second push plate and a second push frame, wherein the second cylinder is arranged on one side of the second fixed block, the moving end of the second cylinder is connected to one side of the second push plate, the other side of the second push plate is connected to the second push frame, and the second cylinder can push the second push frame to slide back and forth in the second slide groove through the second push plate;

[0013] The second fixing block is further provided with two second guide holes, and the second push plate is provided with two second guide rods, and the second guide rods match the second guide holes.

[0014] Preferably, the clamping mechanism includes a third fixed block, a third cylinder, a third push plate and a third push frame, wherein the third cylinder is arranged on one side of the third fixed block, the moving end of the third cylinder is connected to one side of the third push plate, the other side of the third push plate is connected to the third push frame, the third cylinder can push the third push frame to slide back and forth in the third slide groove through the second push plate, and the end of the third push frame away from the third push plate is provided with a contoured groove;

[0015] The third fixing block is further provided with two third guide holes, and the third push plate is provided with two third guide rods, and the third guide rods match the third guide holes.

[0016] Preferably, the pressing mechanism comprises a fourth fixed block, a fourth cylinder, a connecting plate and a pressing plate, wherein the fourth cylinder is arranged at the lower side of the fourth fixed block, the moving end of the fourth cylinder is connected to the lower part of the connecting plate, the upper part of the connecting plate is connected to the pressing plate, and the fourth cylinder can push the pressing plate to slide back and forth through the connecting plate;

[0017] The fourth fixing block is further provided with two fourth guide holes, and the connecting plate is provided with two fourth guide rods, and the fourth guide rods match the fourth guide holes.

[0018] Preferably, the detection mechanism includes a mounting plate and a camera, wherein the camera is arranged on one side of the mounting plate.

[0019] Preferably, the loading mechanism comprises a loading tray and a conveying member, one end of the conveying member is connected to the loading tray, and the other end of the conveying member is connected to the first slide groove.

[0020] The beneficial effects of the utility model are as follows:

[0021] The device pushes the material into the contoured groove of the clamping mechanism through the third pushing mechanism, presses the material through the pressing mechanism, and then performs visual inspection on the material through the detection mechanism. If the inspection is qualified, the controller controls the first pushing mechanism to push the material into the first through groove; if the inspection is unqualified, the controller controls the second pushing mechanism to push the material into the second through groove. The device has a high degree of automation and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 yes Figure 1 A partial enlarged schematic diagram of

[0024] Figure 3 It is a schematic diagram of the partial structure of the utility model Figure 1 ;

[0025] Figure 4 It is a schematic diagram of the partial structure of the utility model Figure 2 .

[0026] The parts in the accompanying drawings are marked as follows:

[0027] 100, base;

[0028] 200, mounting frame; 201, bracket; 202, mounting block; 2021, first slide slot; 2022, second slide slot; 2023, third slide slot; 2024, fourth slide slot; 2025, first through slot; 2026, second through slot;

[0029] 300, feeding mechanism; 301, feeding tray; 302, conveying member;

[0030] 400, first material pushing mechanism; 401, first fixed block; 402, first cylinder; 403, first pushing plate; 404, first pushing frame; 405, first guide hole; 406, first guide rod;

[0031] 500, second material pushing mechanism;

[0032] 600, third material pushing mechanism; 601, second fixed block; 602, second cylinder; 603, second pushing plate; 604, second pushing frame; 605, second guide hole; 606, second guide rod;

[0033] 700, clamping mechanism; 701, third fixing block; 702, third cylinder; 703, third push plate; 704, third push frame; 705, contour groove; 706, third guide hole; 707, third guide rod;

[0034] 800, material pressing mechanism; 801, fourth fixing block; 802, fourth cylinder; 803, connecting plate; 804, pressing plate; 805, fourth guide hole; 806, fourth guide rod;

[0035] 900. Detection mechanism; 901. Mounting plate; 902. Camera. DETAILED DESCRIPTION

[0036] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0037] Example: Refer to Figure 1-Figure 4 As shown, a cover body detection device, the detection device comprises:

[0038] A base 100, a mounting frame 200, a feeding mechanism 300, a first pushing mechanism 400, a second pushing mechanism 500, a third pushing mechanism 600, a clamping mechanism 700, a pressing mechanism 800 and a detecting mechanism 900, wherein the feeding mechanism 300 is arranged on one side of the mounting frame 200, the mounting frame 200 is arranged on the upper part of the base 100, the first pushing mechanism 400 and the second pushing mechanism 500 are relatively arranged on the upper part of the mounting frame 200, the third pushing mechanism 600 and the clamping mechanism 700 are relatively arranged on the upper part of the mounting frame 200, the pressing mechanism 800 is arranged on one side of the clamping mechanism 700, and the detecting mechanism 900 is arranged on the upper part of the mounting frame 200.

[0039] Further, the mounting frame 200 includes a bracket 201 and a mounting block 202, wherein the mounting block 202 is disposed on the upper portion of the bracket 201;

[0040] The upper part of the mounting block 202 is provided with a first slide groove 2021, a second slide groove 2022, a third slide groove 2023 and a fourth slide groove 2024, wherein the first slide groove 2021 is communicated with one end of the second slide groove 2022, the other end of the second slide groove 2022 is communicated with one side of the third slide groove 2023, and the fourth slide groove 2024 is the same as the other side of the third slide groove 2023;

[0041] The third chute 2023 is provided with a first through slot 2025 and a second through slot 2026. A first collecting box for collecting qualified products is provided at the lower part of the first through slot 2025, and a second collecting box for collecting unqualified products is provided at the lower part of the second through slot 2026.

[0042] The third pushing mechanism 600 pushes the material in the feeding mechanism 300 to the clamping mechanism 700. After the clamping mechanism 700 clamps the material, the pressing mechanism 800 presses the material. The detecting mechanism 900 detects the material. If the detection is qualified, the controller controls the first pushing mechanism 400 to push the material into the first through groove 2025. If the detection is unqualified, the controller controls the second pushing mechanism 500 to push the material into the second through groove 2026.

[0043] It should be particularly noted that the first pushing mechanism 400 and the second pushing mechanism 500 both include a first fixed block 401, a first cylinder 402, a first push plate 403 and a first push frame 404, wherein the first cylinder 402 is disposed on one side of the first fixed block 401, a moving end of the first cylinder 402 is connected to one side of the first push plate 403, and the other side of the first push plate 403 is connected to the first push frame 404, and the first cylinder 402 can push the first push frame 404 to slide back and forth in the third slide groove 2023 through the first push plate 403;

[0044] The first fixing block 401 is further provided with two first guide holes 405 , and the first push plate 403 is provided with two first guide rods 406 , and the first guide rods 406 match the first guide holes 405 .

[0045] The third pusher includes a second fixed block 601, a second cylinder 602, a second push plate 603 and a second push frame 604, wherein the second cylinder 602 is arranged on one side of the second fixed block 601, the moving end of the second cylinder 602 is connected to one side of the second push plate 603, and the other side of the second push plate 603 is connected to the second push frame 604, and the second cylinder can push the second push frame 604 to slide back and forth in the second slide groove 2022 through the second push plate 603;

[0046] The second fixing block 601 is further provided with two second guide holes 605 , and the second push plate 603 is provided with two second guide rods 606 , and the second guide rods 606 match the second guide holes 605 .

[0047] The clamping mechanism 700 includes a third fixed block 701, a third cylinder 702, a third push plate 703 and a third push frame 704. The third cylinder 702 is arranged on one side of the third fixed block 701. The moving end of the third cylinder 702 is connected to one side of the third push plate 703. The other side of the third push plate 703 is connected to the third push frame 704. The third cylinder can push the third push frame 704 to slide back and forth in the third slide groove 2023 through the second push plate 603. The end of the third push frame 704 away from the third push plate 703 is provided with a contoured groove 705.

[0048] The third fixing block 701 is further provided with two third guide holes 706 , and the third push plate 703 is provided with two third guide rods 707 , and the third guide rods 707 match the third guide holes 706 .

[0049] The pressing mechanism 800 includes a fourth fixed block 801, a fourth cylinder 802, a connecting plate 803 and a pressing plate 804. The fourth cylinder 802 is arranged at the lower side of the fourth fixed block 801. The moving end of the fourth cylinder 802 is connected to the lower part of the connecting plate 803. The upper part of the connecting plate 803 is connected to the pressing plate 804. The fourth cylinder can push the pressing plate 804 to slide back and forth through the connecting plate 803.

[0050] The fourth fixing block 801 is further provided with two fourth guide holes 805 , and the connecting plate 803 is provided with two fourth guide rods 806 , and the fourth guide rods 806 match the fourth guide holes 805 .

[0051] In addition, the detection mechanism 900 includes a mounting plate 901 and a camera 902, wherein the camera 902 is disposed on one side of the mounting plate 901.

[0052] The loading mechanism 300 includes a loading tray 301 and a conveying member 302 , one end of the conveying member 302 is connected to the loading tray 301 , and the other end of the conveying member 302 is connected to the first chute 2021 .

[0053] The working principle of the utility model is as follows:

[0054] 1. The conveying member 302 conveys the material to the first chute 2021, and enters the second chute 2022 through the first chute 2021. The second cylinder 602 drives the second push frame 604 to push the material into the profiling groove 705. At this time, the third cylinder 702 drives the third push frame 704, so that the profiling groove 705 is in the third chute 2023.

[0055] 2. The fourth cylinder 802 drives the pressing plate 804 to press the material, and the camera 902 takes a picture of the material.

[0056] 3. If the test is qualified, the controller controls the third cylinder 702 to drive the third push frame 704 to slide out of the third slide groove 2023 along the fourth slide groove 2024, and the first push mechanism 400 pushes the material into the first through groove 2025;

[0057] If the detection fails, the controller controls the third cylinder 702 to drive the third push frame 704 to slide out of the third slide groove 2023 along the fourth slide groove 2024, and the controller controls the second pushing mechanism 500 to push the material into the second through groove 2026.

[0058] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structural transformations made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A cover detection device, characterized in that: The detection device comprises: A base, a mounting frame, a feeding mechanism, a first pushing mechanism, a second pushing mechanism, a third pushing mechanism, a clamping mechanism, a pressing mechanism and a detecting mechanism, wherein the feeding mechanism is arranged on one side of the mounting frame, the mounting frame is arranged on the upper part of the base, the first pushing mechanism and the second pushing mechanism are arranged relatively on the upper part of the mounting frame, the third pushing mechanism and the clamping mechanism are arranged relatively on the upper part of the mounting frame, the pressing mechanism is arranged on one side of the clamping mechanism, and the detecting mechanism is arranged on the upper part of the mounting frame.

2. A cover detection device according to claim 1, characterized in that: The mounting frame comprises a bracket and a mounting block, wherein the mounting block is arranged on the upper part of the bracket; The upper part of the mounting block is provided with a first slide groove, a second slide groove, a third slide groove and a fourth slide groove, wherein the first slide groove is communicated with one end of the second slide groove, the other end of the second slide groove is communicated with one side of the third slide groove, and the fourth slide groove is the same as the other side of the third slide groove; The third sliding groove is provided with a first through groove and a second through groove.

3. A cover detection device according to claim 2, characterized in that: The first pushing mechanism and the second pushing mechanism both include a first fixed block, a first cylinder, a first push plate and a first push frame, wherein the first cylinder is arranged on one side of the first fixed block, the moving end of the first cylinder is connected to one side of the first push plate, and the other side of the first push plate is connected to the first push frame, and the first cylinder can push the first push frame to slide back and forth in the third slide groove through the first push plate; The first fixing block is further provided with two first guide holes, and the first push plate is provided with two first guide rods, and the first guide rods match the first guide holes.

4. A cover detection device according to claim 3, characterized in that: The third pusher includes a second fixed block, a second cylinder, a second push plate and a second push frame, wherein the second cylinder is arranged on one side of the second fixed block, the moving end of the second cylinder is connected to one side of the second push plate, and the other side of the second push plate is connected to the second push frame, and the second cylinder can push the second push frame to slide back and forth in the second slide groove through the second push plate; The second fixing block is further provided with two second guide holes, and the second push plate is provided with two second guide rods, and the second guide rods match the second guide holes.

5. A cover detection device according to claim 4, characterized in that: The clamping mechanism includes a third fixed block, a third cylinder, a third push plate and a third push frame, wherein the third cylinder is arranged on one side of the third fixed block, the moving end of the third cylinder is connected to one side of the third push plate, the other side of the third push plate is connected to the third push frame, the third cylinder can push the third push frame to slide back and forth in the third slide groove through the second push plate, and the end of the third push frame away from the third push plate is provided with a contoured groove; The third fixing block is further provided with two third guide holes, and the third push plate is provided with two third guide rods, and the third guide rods match the third guide holes.

6. A cover detection device according to claim 5, characterized in that: The pressing mechanism includes a fourth fixed block, a fourth cylinder, a connecting plate and a pressing plate, wherein the fourth cylinder is arranged at the lower side of the fourth fixed block, the moving end of the fourth cylinder is connected to the lower part of the connecting plate, the upper part of the connecting plate is connected to the pressing plate, and the fourth cylinder can push the pressing plate to slide back and forth through the connecting plate; The fourth fixing block is further provided with two fourth guide holes, and the connecting plate is provided with two fourth guide rods, and the fourth guide rods match the fourth guide holes.

7. A cover detection device according to claim 6, characterized in that: The detection mechanism comprises a mounting plate and a camera, wherein the camera is arranged on one side of the mounting plate.

8. A cover detection device according to claim 7, characterized in that: The feeding mechanism comprises a feeding tray and a conveying member, one end of the conveying member is connected to the feeding tray, and the other end of the conveying member is connected to the first chute.