Shaping device for accumulator plate
By designing a plastic shaping device for battery plates, automatic shaping is used to use cylinders and clamps, and automatic alignment is achieved through flip parts, the problem of artificial plastic shaping in the prior art is solved, and efficient and automatic Plastic surgery process.
Patent Information
- Application Number
- CN202421074270.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-17
AI Technical Summary
In the prior art, the vacuum adsorption machine stacks multiple battery plates inadequately, resulting in the need of multiple operators to perform manual shaping, which takes up more labor and is prone to damage to the plate.
Design a plastic shaping device for battery plates, including a plastic shaping assembly and a frame. The plastic shaping assembly consists of a frame, a rotating shaft, a bearing seat, a cylinder and a flip piece. The battery plate is shaping through the cylinder drive clamp and shaping it with flip. The pieces achieve 90-degree flip, automatic alignment and shaping.
The manual plastic surgery steps have been reduced. Now only two people need to manually place the plastic-skinned battery plates on the curing frame, which improves work efficiency, reduces manual operation, and avoids plate damage.
Smart Images
Figure CN222530445U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery processing, in particular to a shaping device for battery plates. Background Art
[0002] As is known, battery plates for batteries need to be cured, and before the curing treatment, multiple stacked battery plates need to be neatly placed on a curing rack. Currently, before the curing treatment, the battery plates are sent to a surface drying kiln for surface drying. The dried battery plates are adsorbed one by one by a vacuum adsorption machine, and transported forward to the upper part of the conveyor belt at the bottom. The lower conveyor belt is provided with multiple belts at intervals. A lifting platform is provided at the lower part of the conveyor belt. When the upper platform surface of the lifting platform is raised, it extends from between two adjacent conveyor belts. The vacuum adsorption machine lowers the adsorbed battery plates during the long-distance rotation process and stacks them on the upper platform surface. The lifting platform is lowered, and the stacked battery plates are sent to the curing rack at the outer end by the conveyor belt, which is convenient for manual shaping and placement.
[0003] Since the vacuum adsorption machine does not stack multiple battery plates neatly, four operators are currently required to place the battery plates. Two workers are used to shape and arrange the multiple battery plates stacked on the belt neatly, and the other two workers place the sorted battery plates on the curing rack. This takes up a lot of manpower, and if the operation is not skilled, it is easy to damage the plates, affecting the subsequent use effect. Summary of the invention
[0004] In order to overcome the deficiencies in the background technology, the utility model discloses a shaping device for a battery plate.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions:
[0006] A shaping device for battery plates, comprising a shaping assembly and a frame, wherein the shaping assembly is fixed on the frame, the shaping assembly comprises a frame, a rotating shaft, a bearing seat and a cylinder, the frame is located outside the shaping assembly, at least one group of shaping parts is fixed on the inner surface of the top surface of the frame, any group of shaping parts comprises a cylinder, a clamping plate A and a clamping plate B, the cylinder is fixed on the inner surface of the top surface of the frame, and clamping plates A and B are fixed on the output ends of both sides of the cylinder respectively; two bearing seats are provided, which are respectively fixed on both sides of the frame, a transmission shaft is rotatably connected between the two bearing seats, one end of the transmission shaft is connected to a driving mechanism, at least one group of flipping parts is arranged at intervals on the transmission shaft, any group of flipping parts comprises four T-shaped plates and two rows of fixed fork plates respectively arranged on the outside of both sides of the T-shaped plate, the four T-shaped plates are respectively fixed at even intervals on the circumferential direction of the outer cylindrical surface of the transmission shaft, and a space for accommodating multiple battery plates is provided between the two rows of fixed fork plates on the outside of both sides of each T-shaped plate.
[0007] The shaping device for battery plates, the T-shaped plate includes a vertical plate and a flat plate, the inner end faces of the flat plate are respectively fixedly connected to the outer cylindrical surface of the transmission shaft, the vertical plate is vertically fixed to the flat plate, and two rows of fixed fork plates are respectively fixed to the outside of both sides of the vertical plate.
[0008] The shaping device for battery plates, the cylinder is a double-output cylinder, a space for accommodating multiple battery plates is provided between clamping plate A and clamping plate B, and the bottom edges of clamping plate A and clamping plate B are both located on both sides of the vertical plate of the T-shaped plate.
[0009] The shaping device for battery plates has a driving mechanism comprising a motor and a reducer, wherein the output end of the motor is fixedly connected to the input end of the reducer, and the output end of the reducer is fixedly connected to any outer end of the transmission shaft.
[0010] The shaping device for battery plates comprises a frame including a square frame and a cross support. Two square frames are provided, and cross supports are fixed at the lower and middle parts of both sides between the two square frames. A recessed space is provided between the upper cross support and the upper end surface of the square frame. The recessed space forms a space for flipping the flipping member, and the bearing seats are respectively fixed at the upper middle parts of the two square frames.
[0011] The shaping device for battery plates comprises a frame body including an upper top plate and columns arranged at four corners below the upper top plate, and the four columns are respectively fixed at the upper four corners of two square frames of the frame.
[0012] Due to the adoption of the above technical solution, the utility model has the following beneficial effects:
[0013] The shaping device for battery plates of the utility model is provided with a shaping component between the lower conveyor belt of the vacuum adsorption machine and the conveying component of the curing rack, and the multi-layered battery plates on the lower conveyor belt of the vacuum adsorption machine are sent into the flipping piece of the shaping component, and the flipping piece flips 90 degrees counterclockwise, and the clamping plates on both sides are driven by the cylinder to shape the multiple battery plates, and then reversed 90 degrees counterclockwise, and the battery plates in the flipping piece are sent out of the shaping device by the conveying component of the curing rack; the utility model has a simple and compact structure and is easy to use, and reduces the manual shaping steps. Now only two workers are needed to place the battery plates shaped on the conveying component on the curing rack, which effectively improves the work efficiency and reduces the labor. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is an installation schematic diagram of the utility model.
[0015] Figure 2 It is a structural schematic diagram of the utility model and the conveying component.
[0016] Figure 3 It is a structural schematic diagram of the plastic part of the utility model.
[0017] Figure 4 It is a structural schematic diagram of the turning part of the utility model.
[0018] In the figure: 1. Surface drying kiln; 2. Vacuum adsorption machine; 3. Shaping component; 4. Conveying component; 5. Frame; 6. Turning part; 7. Rotating shaft; 8. Bearing seat; 9. Frame; 10. Motor; 11. Clamp A; 12. Cylinder; 13. Clamp B; 14. Fixed fork plate; 15. Vertical plate; 16. Flat plate; 17. Square frame; 18. Horizontal support. DETAILED DESCRIPTION
[0019] The present invention can be explained in detail through the following embodiments. The purpose of disclosing the present invention is to protect all technical improvements within the scope of the present invention.
[0020] Combined with Figure 1-4 The shaping device for battery plates comprises a shaping assembly 3 and a frame 9, on which the shaping assembly 3 is fixed, the shaping assembly 3 comprises a frame 5, a rotating shaft 7, a bearing seat 8 and a cylinder 12, the frame 5 is located outside the shaping assembly 3, and at least one group of shaping parts is fixed on the inner surface of the top surface of the frame 5, and any group of shaping parts comprises a cylinder 12, a clamping plate A11 and a clamping plate B13, the cylinder 12 is fixed on the inner surface of the top surface of the frame 5, and the clamping plates A11 and B13 are respectively fixed on the output ends on both sides of the cylinder 12; the frame 9 comprises a square frame 17 and a cross support 18, the square frame 17 is provided with two pieces, and the cross supports 18 are fixed at the lower and middle parts of both sides between the two square frames 17, and a recessed space is provided between the upper cross support 18 and the upper end surface of the square frame 17, so that The recessed space forms a space for the flipping member 6 to flip, and the bearing seats 8 are respectively fixed on the middle parts of the upper parts of the two square frames 17. The frame 5 includes an upper top plate and columns arranged at the four corners below the upper top plate, and the four columns are respectively fixed on the four corners of the upper parts of the two square frames 17 of the frame 9; there are two bearing seats 8, and a transmission shaft 7 is rotatably connected between the two bearing seats 8. One end of the transmission shaft 7 is connected to the driving mechanism, and at least one group of flipping members 6 is arranged on the transmission shaft 7 at intervals, and any group of flipping members 6 includes four T-shaped plates and two rows of fixed fork plates 14 respectively arranged on the outside of both sides of the T-shaped plates. The four T-shaped plates are respectively fixed at even intervals on the circumferential direction of the outer cylindrical surface of the transmission shaft 7, and a space for accommodating multiple battery plates is provided between the two rows of fixed fork plates 14 on the outside of both sides of each T-shaped plate.
[0021] Specifically, the T-shaped plate includes a vertical plate 15 and a flat plate 16, the inner end surfaces of the flat plate 16 are fixedly connected to the outer cylindrical surface of the transmission shaft 7, the vertical plate 15 and the flat plate 16 are vertically fixed, and two rows of fixed fork plates 14 are respectively fixed on the outside of both sides of the vertical plate 15; the fixed fork plates 14 located at the lower part of the left and right T-shaped plates are respectively aligned horizontally with the conveyor belt at the bottom of the vacuum adsorption machine 2 and the conveyor belt on the conveying assembly 4, and the length of the fixed fork plates 14 is less than the width of the battery plate, and the part exceeding the length of the fixed fork plates 14 is used to rest on the conveyor belt of the conveying assembly 4.
[0022] Specifically, the cylinder 12 is a dual-output cylinder, and a space for accommodating multiple battery plates is provided between the splint A11 and the splint B13, and the bottom edges of the splint A11 and the splint B13 are located on both sides of the vertical plate 15 of the T-shaped plate. When in use, the dual output ends of the cylinder 12 retract to drive the splint A11 and the splint B13 to be clamped in the direction of the T-shaped plate, thereby shaping the multiple battery plates in the two rows of fixed fork plates 14 of the upper T-shaped plate vertical plate 15.
[0023] Specifically, the driving mechanism includes a motor 10 and a reducer, the output end of the motor 10 is fixedly connected to the input end of the reducer, and the output end of the reducer is fixedly connected to any outer end of the transmission shaft 7, and the bases of the motor 10 and the reducer are fixed on the outer upper part of any side square frame 17.
[0024] In the implementation of the battery plate shaping device described in the utility model, when in use, two sets of shaping members and two sets of flipping members 6 are provided as an example. Figure 1As shown, the battery plates enter the surface drying kiln 1 and the vacuum adsorption machine 2 in sequence, and the vacuum adsorption machine 2 stacks multiple battery plates and transfers the stacked battery plates to the conveyor belt at the bottom of the vacuum adsorption machine 2. The surface drying kiln 1, the vacuum adsorption machine 2, the conveyor belt at the bottom of the vacuum adsorption machine 2 and the conveyor assembly 4 are all prior arts, so the working principle is not described in detail; the shaping device is arranged between the conveyor belt and the conveyor assembly 4. Taking the battery plates on the conveyor belt at the bottom of the vacuum adsorption machine 2 as an example, the battery plates are placed in two rows, corresponding to the two groups of shaping parts and the two groups of flipping parts 6. The motor 10 drives the rotating shaft 7 to rotate 90 degrees counterclockwise each time, so that the T-shaped plates of the two groups of flipping parts 6 on the rotating shaft 7 are always kept in the four directions of vertical up and down and horizontal left and right. The fixed fork plates 14 at the bottom of the two T-shaped plates on the right side are connected to the vacuum adsorption machine 2, the top of the lower conveyor belt of the vacuum adsorption machine 2 is flush, and the first group of the two rows of battery plates on the lower conveyor belt of the vacuum adsorption machine 2 is sent between the upper and lower fixed fork plates 14 of the two T-shaped plates on the right side. The motor 10 drives the reducer to drive the rotating shaft 7 to rotate 90 degrees counterclockwise, so that the positions of the two groups of fixed fork plates 14 for placing the battery plates are located just above, and the battery plates located in the fixed fork plates 14 can be aligned in the upper and lower directions, and the two groups of fixed fork plates 14 are respectively located between the clamping plates A11 and B13 of the two groups of plastic parts, as shown in the attached Figure 2 As shown, at this time, the two cylinders 12 are in motion, and the double output ends of the two cylinders 12 retract to drive the clamping plate A11 and the clamping plate B13 to clamp in the direction of the T-shaped plate just above, so as to align and shape the two sides of the battery plate in the fixed fork plate 14. After shaping, the double output ends of the two cylinders 12 extend to drive the clamping plate A11 and the clamping plate B13 to move in the direction of both sides, and the motor 10 drives the reducer to drive the rotating shaft 7 to rotate 90 degrees counterclockwise again, and the two groups of flip parts 6 located just above are rotated to the left. Due to the width of the battery plate The length exceeds the length of the fixed fork plate 14, and the excess part is placed on the conveying surface of the conveying assembly 4, and is transported by the conveying assembly 4 to the vicinity of the curing rack. At most, only two workers are needed to place the shaped battery plates on the curing rack; at this time, the second group of two rows of battery plates on the lower conveyor belt of the vacuum adsorption machine 2 is sent to between the upper and lower fixed fork plates 14 of the two T-shaped plates on the right, and the above steps are repeated; the motor 10 and the cylinder 12 are both controlled to start and stop by an external controller, and the specific working principles are all existing technologies and will not be repeated.
[0025] The parts not described in detail in this utility model are prior art.
[0026] The embodiments selected in this article for the purpose of disclosing the invention of the utility model are currently considered to be suitable, but it should be understood that the utility model is intended to include all changes and improvements of the embodiments that belong to the scope of the present concept and utility model.
Claims
1. A shaping device for battery plates, comprising a shaping assembly and a frame, characterized in that: A shaping assembly is fixed on the top of the frame, and the shaping assembly includes a frame, a rotating shaft, a bearing seat and a cylinder. The frame is located outside the shaping assembly, and at least one group of shaping parts is fixed on the inner surface of the top surface of the frame. Any group of shaping parts includes a cylinder, a clamp A and a clamp B. The cylinder is fixed on the inner surface of the top surface of the frame, and clamp A and clamp B are fixed on the output ends on both sides of the cylinder respectively; two bearing seats are provided, which are respectively fixed on both sides of the top of the frame, and a transmission shaft is rotatably connected between the two bearing seats, one end of the transmission shaft is connected to the driving mechanism, and at least one group of flipping parts is spaced apart on the transmission shaft, and any group of flipping parts includes four T-shaped plates and two rows of fixed fork plates respectively arranged on the outside of both sides of the T-shaped plate, and the four T-shaped plates are respectively fixed at even intervals on the circumferential direction of the outer cylindrical surface of the transmission shaft, and a space for accommodating multiple battery plates is provided between the two rows of fixed fork plates on the outside of both sides of each T-shaped plate.
2. The shaping device for battery plates according to claim 1, characterized in that: The T-shaped plate includes a vertical plate and a flat plate. The inner end faces of the flat plate are fixedly connected to the outer cylindrical surface of the transmission shaft respectively. The vertical plate is vertically fixed to the flat plate. Two rows of fixed fork plates are respectively fixed to the outside of both sides of the vertical plate.
3. The shaping device for battery plates according to claim 1, characterized in that: The cylinder is a double-output cylinder, a space for accommodating multiple battery plates is provided between the clamping plate A and the clamping plate B, and the bottom edges of the clamping plate A and the clamping plate B are both located on both sides of the vertical plate of the T-shaped plate.
4. The shaping device for battery plates according to claim 1, characterized in that: The driving mechanism comprises a motor and a reducer, wherein the output end of the motor is fixedly connected to the input end of the reducer, and the output end of the reducer is fixedly connected to any outer end of the transmission shaft.
5. The shaping device for battery plates according to claim 1, characterized in that: The frame includes a square frame and a cross support. There are two square frames. Cross supports are fixed at the lower and middle parts of both sides between the two square frames. A recessed space is provided between the upper cross support and the upper end surface of the square frame. The recessed space forms a space for flipping the flipping piece. The bearing seats are respectively fixed at the upper middle parts of the two square frames.
6. The shaping device for battery plates according to claim 1, characterized in that: The frame body comprises an upper top plate and columns arranged at four corners below the upper top plate, and the four columns are respectively fixed at the upper four corners of two square frames of the framework.