Spray pipe of desulfurizing tower
By setting two sets of spray pipes in the diversion part of the desulfurization tower spray pipe and achieving alternating opening and closing, the production interruption problem caused by the blockage of the spray pipe is solved, the spray effect and work efficiency are guaranteed, and the time and cost of shutdown and maintenance are reduced.
Patent Information
- Application Number
- CN202420546120.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-20
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-20
AI Technical Summary
During the spraying process, the existing desulfurization tower spray pipes are prone to blockage of the spray head due to different liquid components, which affects the efficiency and effect of flue gas purification reactions, and has a long shutdown and maintenance time, resulting in production interruption and increased costs.
A desulfurization tower spray pipe is designed. By setting two sets of spray pipes on the diversion part, and the alternating opening and closing of the two sets of spray pipes is realized through the adjustment diversion part, ensuring that when a set of spray pipes is blocked, it is possible to quickly switch to the backup group to ensure spraying effect and working efficiency.
It realizes rapid switching to the backup group when the spray pipe is blocked, avoids production interruptions, shortens downtime, reduces costs, and ensures production continuity and efficiency.
Smart Images

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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of desulfurization equipment, in particular to a desulfurization tower spray pipe. Background Art
[0002] A desulfurization tower is a device for desulfurizing industrial waste gas. Usually, a specific liquid sprayed from a spray pipe is mixed with the flue gas in the tower body to carry out a contact reaction, thereby achieving the purpose of purifying the flue gas. During the spraying process, the spray pipe is often blocked due to the different liquid components. Once the spray head is blocked, the range that can be covered by the liquid spray will be reduced, which directly affects the reaction efficiency and reaction effect with the flue gas. The long shutdown time for maintenance will lead to production interruption, resulting in low efficiency and increased cost. Therefore, there is an urgent need for a desulfurization tower spray pipe that can quickly realize spray conversion. Utility Model Content
[0003] The utility model aims to provide a desulfurization tower spray pipe, which can realize rapid conversion of different spray pipes by arranging two groups of spray pipes, ensure spraying effect and work efficiency, and has simple structure and strong practicality.
[0004] The utility model adopts the following technical solutions:
[0005] A desulfurization tower spray pipe comprises a diverter portion with a hollow interior, two groups of spray pipes are arranged on the diverter portion along its circumferential direction, wherein the two groups of spray pipes can be alternately opened and closed by adjusting the diverter portion, a plurality of spray pipes in each group are arranged at a certain angle between each other, each spray pipe in each group is provided with a plurality of spray heads along its length direction, and the spray heads in each group can form a spray covering the interior of the desulfurization tower.
[0006] Preferably, the two groups of spray pipes are arranged at different heights of the diversion portion.
[0007] Preferably, the diversion portion includes a first flow guide tube at the bottom, an adjusting sleeve is rotatably provided on the first flow guide tube, a second flow guide tube is rotatably connected to the adjusting sleeve, one group of the spray pipes is connected to the first flow guide tube, and another group of the spray pipes is connected to the second flow guide tube; a diversion tube is provided in the adjusting sleeve, and the diversion tube can move up and down with the rotation of the adjusting sleeve to respectively control the opening or closing of the diversion port on the first flow guide tube or the second flow guide tube.
[0008] Preferably, sealing rings are provided in the first guide tube and the second guide tube, and both upper and lower ends of the diverter tube can be in close contact with the sealing rings; an arc-shaped driving groove is provided on the inner wall of the adjusting sleeve, and a driving rod sliding in the driving groove is provided on the diverter tube; a limiting guide member is provided on the diverter tube so that it can only move up and down.
[0009] Preferably, the position-limiting guide member comprises a position-limiting guide rod arranged on the diverter pipe; a guide hole is penetrated through the sealing ring in the first flow guide pipe, and the position-limiting guide rod is slidably located in the guide hole.
[0010] Preferably, a sealing gasket having a diameter greater than that of the guide hole is provided at the top end of the limiting guide rod.
[0011] Preferably, a flange is provided on the second flow guide pipe.
[0012] Preferably, a driven gear is fixedly provided on the outer wall of the adjusting sleeve, and a driving gear driven by a motor is provided on the first flow guiding tube or the second flow guiding tube, and the driving gear is meshed with the driven gear.
[0013] Preferably, one end of the spray pipe away from the diversion portion is detachably arranged on a fixing ring.
[0014] Preferably, the fixing ring is a split structure, and a mounting flange is protruding from one side wall of the top wall.
[0015] Compared with the prior art, the utility model has the following beneficial effects: the utility model can realize one backup and one use by arranging two groups of spray pipes on the diversion part. When the spray heads on one group of spray pipes are blocked, resulting in a reduction in the spray flow, the diversion part can be adjusted to close the blocked group of spray pipes and open the other group of spare spray pipes, which can ensure the smooth progress of work and shorten the downtime. The blocked spray heads can be handled uniformly during centralized maintenance, thereby ensuring the continuity of production, ensuring production efficiency, and avoiding the cost increase caused by frequent and long-term shutdowns for maintenance. The utility model is highly practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A top view of an embodiment of the present application;
[0017] Figure 2 A cross-sectional view of the diversion portion of an embodiment of the present application;
[0018] Figure 3 It is a partial schematic diagram of the fixing ring of the embodiment of the present application. DETAILED DESCRIPTION
[0019] The following is a clear and complete description of the present invention in conjunction with the accompanying drawings and embodiments:
[0020] like Figures 1 to 3 As shown, a desulfurization tower spray pipe described in the utility model includes an internal hollow diversion part, the diversion part is used to connect with the external liquid delivery pipeline to realize the diversion and delivery of the spray liquid; two groups of spray pipes 1 are arranged on the diversion part along its circumferential direction, wherein the two groups of spray pipes 1 can be alternately opened and closed by adjusting the diversion part, so that after one group of spray pipes 1 is blocked, the blocked group of spray pipes 1 can be closed by adjusting the diversion part, and the other group of spare spray pipes 1 can be opened to ensure the spraying effect and spraying efficiency; the multiple spray pipes 1 of each group are arranged at a certain angle between each other, and each spray pipe 1 of each group is provided with a plurality of spray heads 2 along its length direction, and the spray heads 2 on each group of spray pipes 1 can form a covering spray on the inside of the desulfurization tower, ensuring that the two groups of spray pipes 1 can realize comprehensive spraying of the inside of the desulfurization tower, ensuring that the spray liquid is in full contact with the flue gas, and ensuring the reaction effect.
[0021] Among them, in this embodiment, two groups of spray pipes 1 are arranged at different heights of the diversion part, and are arranged alternately with each other, so as to ensure the spray coverage area while reducing the interference between the upper and lower spray pipes 1, so as to facilitate targeted inspection and maintenance. Specifically, the diversion part includes a first guide pipe 3 at the bottom, the bottom of the first guide pipe 3 is sealed, and an adjusting sleeve 4 is coaxially rotatably arranged on the upper end of the first guide pipe 3, and a second guide pipe 5 is rotatably connected to the adjusting sleeve 4, and the adjusting sleeve 4 and the second guide pipe 5 are both structures that are set up through the top and bottom, one group of spray pipes 1 is connected with the first guide pipe 3, and the other group of spray pipes 1 is connected with the second guide pipe 5; a diversion pipe 6 is arranged in the adjusting sleeve 4, and the diversion pipe 6 is a structure that is set up through the top and bottom, and the diversion pipe 6 can move up and down with the rotation of the adjusting sleeve 4 to respectively control the opening or closing of the guide port 10 on the first guide pipe 3 or the second guide pipe 5, so as to meet the switching operation of the two groups of spray pipes 1, which is easy to operate and has strong practicality.
[0022] Furthermore, sealing rings 7 are provided in the first guide tube 3 and the second guide tube 5, and the upper and lower ends of the shunt tube 6 can be in close contact with the sealing ring 7 to achieve sealing operation; an arc-shaped driving groove 8 is provided on the inner wall of the adjusting sleeve 4, and the driving groove 8 is opened in an arc shape from top to bottom on the inner wall of the adjusting sleeve 4, and a driving rod 9 is provided on the shunt tube 6 to slide in the driving groove 8, and the driving rod 9 is a cylindrical structure; a limiting guide is provided on the shunt tube 6 so that it can only move up and down; during operation, the adjusting sleeve 4 is rotated clockwise, and the driving groove 8 will push the driving rod 9 to drive the shunt tube 6 to move, and when the shunt tube 6 moves upward to the top convex edge abutting against the sealing ring 7 in the second guide tube 5, the convex edge at the bottom of the shunt tube 6 will abut against the bottom of the sealing ring 7 in the first guide tube 3; at this time, the guide port 10 on the second guide tube 5 is closed. Between the shunt pipe 6 and the second guide pipe 5, the guide port 10 in the first guide pipe 3 will be exposed, and the spray liquid will flow down along the inside of the shunt pipe 6 from the guide port 10 on the first guide pipe 3, and a group of spray pipes 1 located below will be activated, and the spray pipe 1 above will be in a sealed state and stop working; when the adjusting sleeve 4 is rotated counterclockwise, the shunt pipe 6 is driven to move downward, the bottom of the shunt pipe 6 abuts against the bottom of the first guide pipe 3, and the convex edge at the top abuts against the top of the sealing ring 7 in the first guide pipe 3, and the guide port 10 in the first guide pipe 3 is sealed at this time; the spray liquid is discharged from the guide port 10 in the second guide pipe 5. Since the shunt pipe 6 is a hollow structure, the shunt pipe 6 will be filled with spray liquid at this time. Since the length of the shunt pipe 6 is not too large, the internal liquid can be ignored and will not affect the spraying of the spray pipe 1 above.
[0023] Furthermore, the limiting guide is used to limit the position of the shunt pipe 6 to prevent the shunt pipe 6 from rotating synchronously with the rotation of the adjustment sleeve 4; specifically, the limiting guide includes a limiting guide rod 11 arranged on the shunt pipe 6; a guide hole is provided through the sealing ring 7 in the first guide pipe 3, and the limiting guide rod 11 is slidably located in the guide hole. In addition, a sealing gasket 12 with a diameter larger than the guide hole is provided at the top of the limiting guide rod 11 to ensure that when the guide port 10 on the second guide pipe 5 is in operation, the sealing gasket 12 is in close contact with the sealing ring 7 located in the second guide pipe 5, so as to prevent a small amount of liquid from leaching through the guide hole.
[0024] Furthermore, in this embodiment, a flange 13 is provided on the second flow guide tube 5 for fixed connection with the main pipeline of the spray liquid. Preferably, a driven gear 14 is fixedly provided on the outer wall of the adjusting sleeve 4, and a motor is provided on the first flow guide tube 3 or the second flow guide tube 5, the motor is provided in the box, and a driving gear 16 is provided on the output shaft of the motor, and the driving gear 16 is meshed with the driven gear 14. During operation, the motor is controlled to rotate, and the driving gear 16 is driven to mesh with the driven gear 14 for transmission, so as to realize the automatic rotation operation of the adjusting sleeve 4, and then realize the switching operation of the two groups of spray pipes 1, and improve the operation efficiency; in addition, by providing a corresponding flow detection device in the desulfurization tower, and connecting the flow detection device and the control mechanism of the motor with the PLC, it is possible to directly start the motor to drive the adjusting sleeve 4 to rotate when the spray flow of one group of pipes does not meet the standard, and then complete the switching operation of the two groups of spray pipes 1, and then disassemble and replace the blocked spray pipes 1 during the subsequent centralized maintenance, so as to ensure the continuity of production work. This avoids the inefficiency and increased costs caused by frequent shutdowns for maintenance.
[0025] Furthermore, one end of the spray pipe 1 away from the diversion part is detachably arranged on a fixing ring 17, and the fixing ring 17 is installed on the inner wall of the desulfurization tower; the fixing ring 17 is used to provide support for the spray pipe 1. Specifically, the fixing ring 17 is a split structure for easy installation and maintenance, and a mounting flange 18 is protruding from one side wall of the top wall of the fixing ring 17 close to the inner wall of the desulfurization tower, which is used for installation and connection with the inner wall of the desulfurization tower; two adjacent split fixing rings 17 are detachably connected by bolts, and a through hole for bolt installation is obliquely arranged on one side of each split fixing ring 17. A groove 19 for fixing the spray pipe 1 is provided on the fixing ring 17, and threaded holes are provided on both sides of the groove 19. Fastening plates 20 are provided in the threaded holes through bolts, and the fastening plates 20 restrict the spray pipe 1 in the groove 19; since the two groups of spray pipes 1 are set at different heights, the depth of the groove 19 can be changed to meet the fixation of the spray pipes 1 at different positions, and grooves 19 can also be opened on the upper and lower sides of the fixing ring 17, respectively for fixing the upper spray pipe 1 or the lower spray pipe 1, which can be flexibly selected according to actual working conditions, with a simple structure and strong practicality.
[0026] When the utility model is in use, the fixing ring 17 is first installed on the inner wall of the desulfurization tower, and then the first guide pipe 3 and the second guide pipe 5 are connected to the fixing ring 17 through the spray pipe 1. In order to ensure the stability of the entire spray structure, a reinforcement rod connected to the fixing ring 17 can be arranged at the bottom of the first guide pipe 3, and a reinforcement rod connected to the inner wall of the desulfurization tower can be arranged at the top of the second guide pipe 5; after the installation is completed, the flange 13 on the second guide pipe 5 is connected to the delivery pipeline of the spray liquid. In the initial state, the guide port 10 located above works. When the spray pipe 1 needs to be switched, the control motor drives the driving gear 16 to engage the driven gear 14 for transmission, so that the adjusting sleeve 4 rotates, and the diverter pipe 6 is driven to move up and down to realize the switching of the upper and lower guide ports 10. The structure is simple and practical.
Claims
1. A desulfurization tower spray pipe, characterized in that: It comprises an internally hollow diverter portion, on which two groups of spray pipes are arranged along the circumferential direction thereof, wherein the two groups of spray pipes can be alternately opened and closed by adjusting the diverter portion, and a plurality of spray pipes in each group are arranged at a certain angle between each other, and on each spray pipe in each group, a plurality of spray heads are provided along the length direction thereof, and the spray heads in each group can form a spray covering the interior of the desulfurization tower.
2. The desulfurization tower spray pipe according to claim 1, characterized in that: The two groups of spray pipes are arranged at different heights of the diversion part.
3. The desulfurization tower spray pipe according to claim 2, characterized in that: The diversion part includes a first flow guide pipe at the bottom, an adjusting sleeve is rotatably provided on the first flow guide pipe, a second flow guide pipe is rotatably connected to the adjusting sleeve, one group of the spray pipes is connected to the first flow guide pipe, and another group of the spray pipes is connected to the second flow guide pipe; a diversion pipe is provided in the adjusting sleeve, and the diversion pipe can move up and down with the rotation of the adjusting sleeve to respectively control the opening or closing of the diversion port on the first flow guide pipe or the second flow guide pipe.
4. The desulfurization tower spray pipe according to claim 3, characterized in that: The first guide tube and the second guide tube are both provided with sealing rings, and the upper and lower ends of the diverter tube can be in close contact with the sealing rings; the inner wall of the adjusting sleeve is provided with an arc-shaped driving groove, and the diverter tube is provided with a driving rod sliding in the driving groove; the diverter tube is provided with a limiting guide member so that it can only move up and down.
5. The desulfurization tower spray pipe according to claim 4, characterized in that: The position-limiting guide member comprises a position-limiting guide rod arranged on the diverter pipe; a guide hole is penetrated through the sealing ring in the first flow guide pipe, and the position-limiting guide rod is slidably located in the guide hole.
6. The desulfurization tower spray pipe according to claim 5, characterized in that: The top end of the limiting guide rod is provided with a sealing pad whose diameter is larger than that of the guide hole.
7. The desulfurization tower spray pipe according to claim 3, characterized in that: The second flow guide pipe is provided with a flange.
8. The desulfurization tower spray pipe according to claim 5, characterized in that: A driven gear is fixedly arranged on the outer wall of the adjusting sleeve, and a driving gear driven by a motor is arranged on the first flow guiding tube or the second flow guiding tube, and the driving gear is meshed with the driven gear.
9. The desulfurization tower spray pipe according to claim 1, characterized in that: One end of the spray pipe away from the diversion part is detachably arranged on the fixing ring.
10. The desulfurization tower spray pipe according to claim 9, characterized in that: The fixing ring is a split structure, and one side wall of the top wall is protrudingly provided with a mounting flange.