Fly ash brickmaking front stirring device

By designing a pre-aggregation device for making fly ash bricks containing spiral blades, crushing knives and pH monitors, the problems of inconvenience in loading and difficulty in controlling pH in existing devices are solved, and efficient loading and effective control of fly ash is achieved, and the quality and efficiency of making bricks are improved.

CN222534751UActive Publication Date: 2025-02-28HANGZHOU GUIYUAN ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202420403998.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-01
Publication Date
2025-02-28
Estimated Expiration
2034-03-01

AI Technical Summary

Technical Problem

The existing pre-assembly mixing device for making fly ash bricks is not convenient for loading, and it is difficult to effectively control the pH value of fly ash.

Method used

A pre-aggregation device for making fly ash bricks is designed, including a mixing tank, spiral blade, crushing knife and pH monitor. The third motor drives the spiral blades to rotate for loading operations, the second motor drives the crushing knife to rotate for crushing, the controller and solenoid valve are used for automatic injection and mixing of the solution, and the pH monitor is used for real-time monitoring and control of the pH value.

Benefits of technology

It realizes convenient feeding and effective pH control of fly ash, improves the mixing speed and efficiency of fly ash and solution, and ensures the quality of fly ash brick making.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fly ash brickmaking front stirring device, which belongs to the technical field of fly ash brickmaking and comprises a stirring tank, a first bearing is arranged at the top of the stirring tank, a first rotating shaft is arranged in the first bearing in a penetrating manner, and a stirring rod is fixedly connected onto the first rotating shaft. A first fixing frame is fixedly connected to the top of the stirring tank, a first motor is fixedly connected to the first fixing frame, an output shaft of the first motor is fixedly connected with one end of a first rotating shaft, and a supporting frame is fixedly connected to the top of the stirring tank. The fly ash crushing device has the beneficial effects that the third motor, the spiral blade and the second motors are arranged, the third motor drives the spiral blade to rotate, the spiral blade pushes fly ash to move in the feeding shell, the fly ash is conveniently conveyed into the crushing shell for feeding operation, the two second motors respectively drive the crushing cutter to rotate, the crushing cutter crushes the fly ash, and the crushing efficiency is improved. The mixing speed of the fly ash and the solution is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of fly ash brick making, and more specifically, to a pre-mixing device for fly ash brick making. Background Art

[0002] A large amount of fly ash is generated during the incineration of domestic waste. The main chemical components of fly ash from waste incineration are CaO, SiO2, Al2O3, Fe2O3, SO3, NaCl, KCl, Na2O, and K2O. Fly ash is enriched with dioxins (PCDD / Fs) with high toxic equivalents and heavy metals (Zn, Pb, Cu, Cr, Cd, Ni) with high leaching concentrations. The content of dioxins and heavy metals in fly ash after harmless treatment is significantly reduced, and it can be better utilized as a raw material for building materials. Unburned bricks are bricks that do not require high-temperature calcination. They are a new type of building material formed by the raw materials through oscillation / pressing molding and curing processes. The fly ash after harmless treatment can be used as the raw material for unburned bricks. When making fly ash unburned brick raw materials, the pH value of the fly ash needs to be controlled, but the existing pre-mixing device for fly ash brick making is inconvenient for loading and controlling the pH value of the fly ash. Utility Model Content

[0003] (1) Technical issues to be solved

[0004] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a fly ash brick-making pre-mixing device, which has the characteristics of being easy to load and easy to control the pH value of the fly ash.

[0005] (2) Technical solution

[0006] To achieve the above-mentioned purpose, the utility model provides a pre-mixing device for fly ash brick making, including a mixing tank, a first bearing is arranged on the top of the mixing tank, and a first rotating shaft is passed through the interior of the first bearing, a mixing rod is fixedly connected to the first fixing frame is fixedly connected to the top of the mixing tank, and the first motor is fixedly connected to the first fixing frame, the output shaft of the first motor is fixedly connected to one end of the first rotating shaft, the top of the mixing tank is fixedly connected to the support frame, and the top of the support frame is fixedly connected to the solution tank, the bottom of the solution tank is connected to a liquid injection pipe, an electromagnetic valve and a flow monitor are arranged on the liquid injection pipe, a control box is arranged on the surface of the mixing tank, a controller is arranged inside the control box, a crushing shell is fixedly connected to the top of the mixing tank, second bearings are arranged on the opposite inner walls of the crushing shell, and the number of bearings is four, and the interiors of every two of the bearings are passed through There is a same second rotating shaft, and crushing knives are arranged on the two second rotating shafts. The side of the crushing shell is fixedly connected with a second fixing frame, and the number of the second fixing frames is two, and the two second fixing frames are fixedly connected with a second motor, and the output shafts of the two second motors are respectively fixedly connected to one end of the two second rotating shafts, and the same filter screen is fixedly connected to the opposite inner walls of the crushing shell, and the surface of the stirring tank is fixedly connected with a feeding shell, and the opposite inner walls of the feeding shell are respectively provided with third bearings, and the same third rotating shaft is penetrated inside the two third bearings, and the third rotating shaft is provided with spiral blades, the bottom of the feeding shell is fixedly connected with a third fixing frame, and the third motor is fixedly connected to the third fixing frame, and the output shaft of the third motor is fixedly connected to one end of the third rotating shaft, and the side of the feeding shell is fixedly connected to the top of the crushing shell through the feeding shell, and a pH value monitor is arranged on the inner wall of the stirring tank.

[0007] When the fly ash brick-making pre-mixing device of the present technical solution is used, the third motor is used to drive the spiral blade to rotate, so that the spiral blade pushes the fly ash to move inside the loading shell, which is convenient for conveying the fly ash to the inside of the crushing shell for loading operations, and the two second motors are used to drive the crushing knives to rotate respectively, and the crushing knives crush the fly ash to increase the mixing speed of the fly ash and the solution. The injection amount of the solution is set through the operation panel, and the controller automatically opens the solenoid valve to allow the solution to enter the inside of the mixing tank. The solution injection amount is monitored by the flow monitor. When the set value is reached, the controller automatically closes the solenoid valve, and the first motor drives the stirring rod to fully mix the fly ash and the solution. The pH value of the material inside the mixing tank is monitored by the pH monitor, which is convenient for controlling the pH value of the fly ash.

[0008] Furthermore, a material guiding shell is fixedly connected to the side surface of the material loading shell.

[0009] Furthermore, a material guide plate is fixedly connected to the top of the inner wall of the pulverizing shell.

[0010] Furthermore, the bottom of the stirring tank is connected to a discharge pipe, and a valve is provided on the discharge pipe.

[0011] Furthermore, the top of the solution tank is connected to a feeding pipe, and a sealing cover is provided on the top of the feeding pipe.

[0012] Furthermore, an operation panel is provided on the surface of the control box, and a support leg is fixedly connected to the bottom of the mixing tank.

[0013] (3) Beneficial effects

[0014] In summary, the utility model has the following beneficial effects:

[0015] 1. The fly ash brick making pre-mixing device is provided with a third motor, a spiral blade and a second motor. The third motor drives the spiral blade to rotate, so that the spiral blade pushes the fly ash to move inside the feeding shell, which is convenient for transporting the fly ash to the inside of the crushing shell for feeding operation. The two second motors respectively drive the crushing knives to rotate, and the crushing knives crush the fly ash, thereby increasing the mixing speed of the fly ash and the solution.

[0016] 2. The fly ash brick-making pre-stirring device is provided with a solenoid valve, a flow monitor and a controller. The injection amount of the solution is set through the operation panel, and the controller automatically opens the solenoid valve to allow the solution to enter the stirring tank. The solution injection amount is monitored by the flow monitor. When the set value is reached, the controller automatically closes the solenoid valve, and the stirring rod is driven by the first motor to fully mix the fly ash and the solution. The pH value of the material inside the stirring tank is monitored by the pH monitor, which is convenient for controlling the pH value of the fly ash. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the drawings required for describing the specific implementation or the prior art will be briefly introduced below. Obviously, the drawings described below are only one implementation of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a schematic structural diagram of a three-dimensional cross section of the utility model;

[0019] Figure 2 For this utility model Figure 1 The enlarged structural diagram of the middle A part;

[0020] Figure 3 It is a three-dimensional structural schematic diagram of the utility model.

[0021] The symbols in the accompanying drawings are:

[0022] 1. Stirring tank; 2. First motor; 3. First rotating shaft; 4. Stirring rod; 5. Solution tank; 6. Dosing tube; 7. Solenoid valve; 8. Flow monitor; 9. Loading shell; 10. Third fixed frame; 11. Third motor; 12. Spiral blade; 13. Material guide shell; 14. Material feeding shell; 15. Crushing shell; 16. Material guide plate; 17. Second rotating shaft; 18. Crushing knife; 19. Second motor; 20. Control box; 21. Discharge pipe; 22. Valve; 23. pH value monitor; 24. Filter. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the utility model easy to understand, the technical scheme in the specific implementation mode of the utility model is clearly and completely described below to further illustrate the utility model. Obviously, the specific implementation mode described is only a part of the implementation mode of the utility model, rather than all styles.

[0024] Example:

[0025] The following is combined with Figure 1-3 The utility model is described in further detail.

[0026] See also Figure 1-3The utility model provides a technical solution: a pre-mixing device for fly ash brick making, comprising a mixing tank 1, a first bearing is arranged on the top of the mixing tank 1, and a first rotating shaft 3 is penetrated inside the first bearing, a mixing rod 4 is fixedly connected to the first rotating shaft 3, a first fixing frame is fixedly connected to the top of the mixing tank 1, and a first motor 2 is fixedly connected to the first fixing frame, an output shaft of the first motor 2 is fixedly connected to one end of the first rotating shaft 3, a supporting frame is fixedly connected to the top of the mixing tank 1, and a solution tank 5 is fixedly connected to the top of the supporting frame, a liquid dosing pipe 6 is connected to the bottom of the solution tank 5, a solenoid valve 7 and a flow monitor 8 are arranged on the liquid dosing pipe 6, a control box 20 is arranged on the surface of the mixing tank 1, and the control box A controller is provided inside 20, and a solenoid valve 7, a flow monitor 8 and a controller are provided. The injection amount of the solution is set through the operation panel, and the controller automatically opens the solenoid valve 7 to allow the solution to enter the inside of the stirring tank 1. The solution injection amount is monitored by the flow monitor 8. When the set value is reached, the controller automatically closes the solenoid valve 7, and the stirring rod 4 is driven by the first motor 2 to fully mix the fly ash and the solution, and the pH value of the material inside the stirring tank 1 is monitored by the pH monitor, so as to facilitate the control of the pH value of the fly ash. A crushing shell 15 is fixedly connected to the top of the stirring tank 1, and second bearings are provided on the opposite inner walls of the crushing shell 15, and the number of bearings is four, and the inner wall of every two bearings The same second rotating shaft 17 is passed through the top of the mixing tank 1, and crushing knives 18 are arranged on the two second rotating shafts 17. A second fixing frame is fixedly connected to the side of the crushing shell 15, and the number of the second fixing frames is two. A second motor 19 is fixedly connected to each of the two second fixing frames. The output shafts of the two second motors 19 are respectively fixedly connected to one end of the two second rotating shafts 17. The same filter screen 24 is fixedly connected to the opposite inner walls of the crushing shell 15. A feeding shell 9 is fixedly connected to the surface of the mixing tank 1, and a third bearing is arranged on the opposite inner walls of the feeding shell 9. The same third rotating shaft is passed through the interior of the two third bearings, and the third rotating shaft is provided with a spiral blade 12. The bottom of the feeding shell 9 is fixedly connected to the third fixed A fixed frame 10 is provided, and a third motor 11 is fixedly connected to the third fixed frame 10. The output shaft of the third motor 11 is fixedly connected to one end of the third rotating shaft. The side of the feeding shell 9 is fixedly connected to the top of the crushing shell 15 through the feeding shell 14. A pH value monitor 23 is provided on the inner wall of the stirring tank 1. The third motor 11, the spiral blade 12 and the second motor 19 are provided. The spiral blade 12 is driven to rotate by the third motor 11, so that the spiral blade 12 pushes the fly ash to move inside the feeding shell 9, so that the fly ash is transported to the inside of the crushing shell 15 for feeding operation. The crushing knife 18 is driven to rotate by the two second motors 19 respectively, and the crushing knife 18 crushes the fly ash to increase the mixing speed of the fly ash and the solution.

[0027] Specifically, a material guiding shell 13 is fixedly connected to the side surface of the material loading shell 9 .

[0028] By adopting the above technical solution, the fly ash material can be easily input into the interior of the crushing shell 15 through the material guide shell 13.

[0029] Specifically, a guide plate 16 is fixedly connected to the top of the inner wall of the pulverizing shell 15 .

[0030] By adopting the above technical solution, the material guiding plate 16 plays a role of guiding the material.

[0031] Specifically, the bottom of the stirring tank 1 is connected to a discharge pipe 21 , and a valve 22 is provided on the discharge pipe 21 .

[0032] By adopting the above technical solution, the discharge pipe 21 can discharge the material by opening the valve 22 .

[0033] Specifically, the top of the solution tank 5 is connected to a feeding pipe, and a sealing cover is provided on the top of the feeding pipe.

[0034] Specifically, an operation panel is provided on the surface of the control box 20, and a support leg is fixedly connected to the bottom of the mixing tank 1.

[0035] The working principle of the utility model is:

[0036] When the utility model is in use, firstly, the fly ash material is put into the interior of the guide shell 13, and the third motor 11 and the second motor 19 are started through the operation panel, so that the third motor 11 drives the spiral blade 12 to rotate, and the spiral blade 12 pushes the fly ash to move inside the feeding shell 9, and the fly ash is transported to the interior of the crushing shell 15, and the two second motors 19 respectively drive the crushing knife 18 to rotate, and the fly ash is crushed by the crushing knife 18, filtered through the filter screen 24, and put into the interior of the stirring tank 1, and the injection amount of the solution is set through the operation panel, so that the controller automatically opens the solenoid valve 7, so that the solution enters the interior of the stirring tank 1, and the solution injection amount is monitored by the flow monitor 8. When the set value is reached, the controller automatically closes the solenoid valve 7, and the stirring rod 4 is driven by the first motor 2 to fully mix the fly ash and the solution, and the pH value of the material inside the stirring tank 1 is monitored by the pH monitor, so that the pH value of the fly ash can be controlled.

[0037] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A pre-mixing device for fly ash brick making, comprising a mixing tank (1), characterized in that: The top of the stirring tank (1) is provided with a first bearing, and a first rotating shaft (3) is passed through the interior of the first bearing, a stirring rod (4) is fixedly connected to the first rotating shaft (3), a first fixing frame is fixedly connected to the top of the stirring tank (1), and a first motor (2) is fixedly connected to the first fixing frame, an output shaft of the first motor (2) is fixedly connected to one end of the first rotating shaft (3), a support frame is fixedly connected to the top of the stirring tank (1), and a solution tank (5) is fixedly connected to the top of the support frame, and the solution tank (5) The bottom of the mixing tank (1) is connected to a liquid feeding pipe (6), and the liquid feeding pipe (6) is provided with a solenoid valve (7) and a flow monitor (8). The surface of the mixing tank (1) is provided with a control box (20), and a controller is provided inside the control box (20). The top of the mixing tank (1) is fixedly connected to a crushing shell (15), and the crushing shell (15) is provided with second bearings on the opposite inner walls, and the number of bearings is four. The same second rotating shaft (17) is passed through the interior of each two of the bearings, and the two second rotating shafts (17) are provided with A crushing knife (18), a second fixing frame is fixedly connected to the side of the crushing shell (15), and the number of the second fixing frames is two, and the two second fixing frames are fixedly connected to a second motor (19), and the output shafts of the two second motors (19) are respectively fixedly connected to one end of the two second rotating shafts (17), and the same filter screen (24) is fixedly connected to the opposite inner wall of the crushing shell (15), and the surface of the mixing tank (1) is fixedly connected to the feeding shell (9), and the opposite inner walls of the feeding shell (9) are provided with third bearings The same third rotating shaft is passed through the interior of the two third bearings, and the third rotating shaft is provided with a spiral blade (12); the bottom of the feeding shell (9) is fixedly connected to a third fixing frame (10); the third fixing frame (10) is fixedly connected to a third motor (11); the output shaft of the third motor (11) is fixedly connected to one end of the third rotating shaft; the side of the feeding shell (9) is fixedly connected to the top of the crushing shell (15) through the feeding shell (14); and a pH value monitor (23) is provided on the inner wall of the stirring tank (1).

2. A fly ash brick making pre-mixing device according to claim 1, characterized in that: A material guide shell (13) is fixedly connected to the side surface of the material loading shell (9).

3. A pre-mixing device for fly ash brick making according to claim 1, characterized in that: A material guide plate (16) is fixedly connected to the top of the inner wall of the pulverizing shell (15).

4. A pre-mixing device for fly ash brick making according to claim 1, characterized in that: The bottom of the stirring tank (1) is connected to a discharge pipe (21), and a valve (22) is provided on the discharge pipe (21).

5. The fly ash brick making pre-mixing device according to claim 1, characterized in that: The top of the solution tank (5) is connected to a feeding pipe, and a sealing cover is provided on the top of the feeding pipe.

6. A pre-mixing device for fly ash brick making according to claim 1, characterized in that: An operation panel is provided on the surface of the control box (20), and a support leg is fixedly connected to the bottom of the stirring tank (1).