Pulling valve for wire drawing machine
By designing a modular wire drawing machine pull valve, the problem that traditional wire drawing machines are difficult to deal with wires of different diameters is solved, and the equipment is versatile and flexible, reducing production costs and operation difficulties.
Patent Information
- Application Number
- CN202421352670.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-14
AI Technical Summary
In traditional wire drawing machine design, when processing wires of different diameters, the entire wire drawing machine or wire drawing module needs to be replaced, which increases production cost and operation difficulty and reduces production efficiency.
A pull valve for wire drawing machine is designed, using multiple replaceable pull valve components, and the valve wire outlet holes of different apertures are realized through a modular design, which can flexibly adapt to wires of different diameters.
It realizes that the same equipment can handle metal wires of different specifications, reduces production costs and equipment investment, and improves production efficiency and equipment versatility and flexibility.
Smart Images

Figure CN222535906U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire drawing machines, in particular to a drawing valve for a wire drawing machine. Background Art
[0002] Wire drawing machine is a kind of mechanical equipment widely used in industrial applications. It is mainly used for the production and processing of metal wire. It can draw metal billets into thin wires or thin tubes to meet the needs of different industries for metal wire.
[0003] The working principle of the wire drawing machine mainly includes four stages: feeding, heating, drawing and coiling. In the feeding stage, the metal blank is fed into the working area of the wire drawing machine and is heated by the heating system to improve its plasticity and ductility. Subsequently, the heated metal blank is drawn through a series of rollers or dies and gradually drawn into thin wires or thin tubes. Finally, the drawn thin wires or thin tubes are coiled up by the coiling system for subsequent processing or use.
[0004] In the traditional wire drawing machine design, a wire outlet hole with a fixed aperture is usually used to process metal wires. This design performs well when processing metal wires of a single specification, but once metal wires of different diameters need to be processed, the entire wire drawing machine or wire outlet module must be replaced, which not only increases production costs and equipment investment, but also reduces production efficiency. In addition, due to the complexity of the replacement process and the increased difficulty of operation, it also increases the workload of operators. Utility Model Content
[0005] The utility model aims to solve the problems existing in the prior art and proposes a drawing valve for a wire drawing machine.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a drawing valve for a wire drawing machine, comprising a wire drawing machine chassis, a front plate assembly is installed on the wire drawing machine chassis, a central shaft is rotatably connected inside the front plate assembly, a transmission assembly is installed on the front plate assembly, and a plurality of drawing valve assemblies are inserted into the transmission assembly;
[0007] Among them, the adjacent ends of the plurality of pull valve components are all fixed to the central axis.
[0008] Preferably, the front plate assembly comprises a front panel, a front plate thread outlet hole extending from front to back is provided on the front panel, and a working groove for convenient replacement of the pull valve assembly is provided on the top of the front panel.
[0009] Preferably, an indicator light indicating the wire outlet status of the front plate wire outlet hole is installed above the wire outlet hole of the front plate, and a wire roller is rotatably connected to the front plate, and the wire roller is located below the wire outlet hole of the front plate.
[0010] Preferably, the transmission assembly includes a main gear plate and a driving motor, the main gear plate and the pull valve assembly are both equipped with teeth, one side of the main gear plate is meshed with a driving gear, and the output shaft of the driving motor is connected to the driving gear through a coupling;
[0011] Among them, multiple pull valve components are all engaged with the main gear disc.
[0012] Preferably, the pull valve assembly includes a positioning block, a plurality of first clamping blocks are fixedly mounted on the positioning block, the positioning block is engaged with the main gear disk through the plurality of first clamping blocks, a pull valve body is clamped on the positioning block, a valve wire outlet hole for passing an iron wire is provided on the pull valve body, an insert block is installed on the side of the positioning block away from the teeth, and the insert block is inserted into the center axis.
[0013] Preferably, two second clamping blocks are slidably mounted on the positioning block, and the back ends of the two second clamping blocks are fixedly connected to support springs, and the ends of the two support springs away from the second clamping blocks are fixed to the inner wall of the positioning block;
[0014] Wherein, the two second clamping blocks are mutually engaged with the pull valve body.
[0015] Preferably, the central axis includes a rotating rod, a plurality of electric push rods are installed on the rotating rod, and a plurality of engaging grooves are opened on the rotating rod, and the plurality of engaging grooves are all engaged with adjacent plug blocks, and the plurality of rotating rods all penetrate the adjacent plug blocks and extend into the rotating rod.
[0016] Compared with the prior art, the advantages and positive effects of the utility model are:
[0017] 1. The device realizes flexible adaptation to metal wires of different diameters by designing valve wire outlet holes with different apertures, improves the versatility and flexibility of the equipment, enables the same equipment to process metal wires of different specifications, and reduces production costs and equipment investment.
[0018] 2. The pull valve assembly in the device adopts a modular design, which makes replacement and adjustment simple and easy. Through simple operation, the pull valve body with different apertures can be replaced to adapt to different batches of metal wires. This not only improves production efficiency, but also reduces the difficulty of operation, making the use of the equipment more convenient.
[0019] 3. The device is also equipped with auxiliary equipment such as indicator lights and wire rollers, which further improve the practicality and convenience of the equipment. The indicator lights can promptly remind the operator that the equipment is about to produce wire, avoiding production accidents caused by improper operation; the wire roller can adjust the wire-out direction of the metal wire, ensuring the quality and stability of the wire.
[0020] 4. The overall design of the device is compact and reasonable, and the various components work well together, making the operation of the equipment more stable and reliable. It has the ability to flexibly adapt to metal wires of different specifications, modular design, auxiliary equipment and stable and reliable performance. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A three-dimensional structural schematic diagram of a drawing valve for a wire drawing machine is provided for the utility model;
[0022] Figure 2 This is a three-dimensional structural diagram of the connection between the central axis and the transmission assembly proposed in the utility model;
[0023] Figure 3 This is a three-dimensional structural schematic diagram of the first viewing angle of the center pull valve assembly proposed by the utility model;
[0024] Figure 4 This is a schematic diagram of the three-dimensional structure of the middle pull valve assembly proposed by the utility model from a second viewing angle;
[0025] Figure 5 This is a three-dimensional structural diagram of the center pull valve body proposed in the utility model;
[0026] Figure 6 The utility model proposes Figure 3 Enlarged view of point A in the middle.
[0027] Legend: 1. Wire drawing machine chassis; 2. Front panel assembly; 21. Wire outlet hole of front panel; 22. Working slot; 23. Wire roller; 24. Indicator light; 25. Front panel; 3. Center axis; 31. Rotating rod; 32. Electric push rod; 33. Engaging slot; 4. Transmission assembly; 41. Main gear plate; 42. Teeth; 43. Driving gear; 44. Driving motor; 5. Valve puller assembly; 51. Positioning block; 52. Valve puller body; 53. Wire outlet hole of valve; 54. First clamping block; 55. Inserting block; 56. Second clamping block; 57. Support spring. DETAILED DESCRIPTION
[0028] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0029] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0030] Example
[0031] like Figure 1-6 As shown, the utility model provides a drawing valve for a wire drawing machine, comprising a wire drawing machine chassis 1, a front plate assembly 2 is installed on the wire drawing machine chassis 1, a central shaft 3 is rotatably connected inside the front plate assembly 2, a transmission assembly 4 is installed on the front plate assembly 2, and a plurality of drawing valve assemblies 5 are inserted into the transmission assembly 4;
[0032] Among them, the adjacent ends of the plurality of pull valve assemblies 5 are all fixed to the central axis 3 .
[0033] In this embodiment, the front plate assembly 2 includes a front panel 25 , on which a front panel thread outlet hole 21 extending from front to back is formed, and a working groove 22 for convenient replacement of the pull valve assembly 5 is formed on the top of the front panel 25 .
[0034] In this embodiment, an indicator light 24 indicating the wire output status of the front plate wire output hole 21 is installed above the front plate wire output hole 21, and a wire roller 23 is rotatably connected to the front panel 25, and the wire roller 23 is located below the front plate wire output hole 21.
[0035] The front plate assembly 2 can wrap the transmission assembly 4 , the central shaft 3 and the plurality of pull valve assemblies 5 inside, preventing external debris and impurities from entering and damaging the transmission assembly 4 , the central shaft 3 and the plurality of pull valve assemblies 5 .
[0036] In this embodiment, the transmission assembly 4 includes a main gear plate 41 and a driving motor 44. The main gear plate 41 and the pull valve assembly 5 are both equipped with teeth 42. A driving gear 43 is meshed on one side of the main gear plate 41. The output shaft of the driving motor 44 is connected to the driving gear 43 through a coupling.
[0037] The plurality of pull valve assemblies 5 are all engaged with the main gear plate 41 .
[0038] In this embodiment, the pull valve assembly 5 includes a positioning block 51, on which a plurality of first clamping blocks 54 are fixedly mounted, the positioning block 51 is engaged with the main gear disc 41 through the plurality of first clamping blocks 54, a pull valve body 52 is inserted into the positioning block 51, and a valve wire outlet hole 53 for passing an iron wire is provided on the pull valve body 52, and an insert block 55 is installed on the side of the positioning block 51 away from the teeth 42, and the insert block 55 is inserted into the center shaft 3.
[0039] In this embodiment, two second clamping blocks 56 are slidably mounted on the positioning block 51, and the back ends of the two second clamping blocks 56 are fixedly connected to support springs 57, and the ends of the two support springs 57 away from the second clamping blocks 56 are fixed to the inner wall of the positioning block 51;
[0040] The two second clamping blocks 56 are both engaged with the pull valve body 52 .
[0041] The pull valve assembly 5 adopts a modular design, which makes replacement and adjustment simple and easy. The operator can perform simple operations, such as pulling the second clamping block 56 to squeeze the support spring 57, thereby canceling the limit of the pull valve body 52 and realizing the rapid replacement of the pull valve body 52. This design not only improves production efficiency, but also reduces the difficulty of operation.
[0042] In this embodiment, the central axis 3 includes a rotating rod 31, on which a plurality of electric push rods 32 are mounted, and a plurality of engaging grooves 33 are opened on the rotating rod 31, and the plurality of engaging grooves 33 are all engaged with adjacent plug blocks 55, and the plurality of rotating rods 31 all penetrate the adjacent plug blocks 55 and extend into the rotating rod 31.
[0043] The central shaft 3 can assist the main gear plate 41 in further fixing the plurality of pull valve assemblies 5 .
[0044] Furthermore, the aperture of the wire outlet hole 21 of the front plate is the largest, followed by the multiple valve wire outlet holes 53. There are four pull-valve assemblies 5, which means that there are also four valve wire outlet holes 53, but the apertures of the four valve wire outlet holes 53 are different, from small to large in sequence. However, the aperture of the largest pull-valve body 52 is still slightly smaller than the aperture of the front plate wire outlet hole 21. In this way, different valve wire outlet holes 53 can be selected according to the metal wire diameter required for the batch of wires while ensuring smooth wire output.
[0045] The use method and working principle of the device: When using the device, first assemble the central shaft 3, the transmission assembly 4 and the pull valve assembly 5, engage the first clamping block 54 on the plurality of positioning blocks 51 with the main toothed disc 41, and insert the plugging block 55 on the positioning block 51 into the corresponding clamping groove 33, then start the electric push rod 32 to penetrate the corresponding plugging block 55, and repeat this operation four times to install all four pull valve assemblies 5 on the main toothed disc 41, and the assembly is completed;
[0046] When in use, first, according to the wire diameter required for the batch of wires, the driving motor 44 is driven to drive the active gear 43 to rotate, and the combination of the main toothed disc 41 and the pull valve assembly 5 is driven to rotate through the active gear 43 and the teeth 42. According to the required diameter, the valve wire outlet hole 53 on the pull valve assembly 5 that meets the wire outlet diameter is located on the same axis as the front plate wire outlet hole 21. At this time, the metal wire is inserted from the large end of the pull valve body 52 in the wire drawing machine chassis 1 and is passed out from the wire outlet end of the valve wire outlet hole 53 of the pull valve body 52. When replacement is required, the driving motor 44 is driven to rotate so that the valve wire outlet hole 53 on different pull valve assemblies 5 is located on the same axis as the front plate wire outlet hole 21. When wire is coming out from the inside of the wire drawing machine chassis 1, the indicator light 24 will light up in advance to indicate that the machine is about to come out, and the wire outlet direction of the metal wire can be adjusted by guiding the metal wire through the wire roller 23 first.
[0047] There are four pull-valve assemblies 5 in total, but pull-valve bodies 52 with different valve wire outlet holes 53 can be selected according to the wire outlet diameters of different batches. When replacing the pull-valve body 52, it is only necessary to pull the second clamping blocks 56 on both sides to squeeze the corresponding supporting springs 57, and cancel the limit of the second clamping blocks 56 on the pull-valve body 52, and then the pull-valve body 52 can be pulled out for replacement.
[0048] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A drawing valve for a wire drawing machine, comprising a wire drawing machine chassis (1), characterized in that: The wire drawing machine chassis (1) is provided with a front plate assembly (2), the interior of the front plate assembly (2) is rotatably connected to a central shaft (3), the front plate assembly (2) is provided with a transmission assembly (4), and a plurality of drawing valve assemblies (5) are inserted into the transmission assembly (4); Among them, the adjacent ends of the plurality of pull valve assemblies (5) are all fixed to the central axis (3).
2. A drawing valve for a wire drawing machine according to claim 1, characterized in that: The front panel assembly (2) comprises a front panel (25), on which a front panel thread outlet hole (21) extending from front to back is provided, and a working groove (22) for convenient replacement of the pull valve assembly (5) is provided on the top of the front panel (25).
3. A drawing valve for a wire drawing machine according to claim 2, characterized in that: An indicator light (24) for indicating the wire output status of the front plate wire output hole (21) is installed above the front plate wire output hole (21), and a wire roller (23) is rotatably connected to the front panel (25), and the wire roller (23) is located below the front plate wire output hole (21).
4. A drawing valve for a wire drawing machine according to claim 3, characterized in that: The transmission assembly (4) comprises a main toothed disc (41) and a driving motor (44); teeth (42) are mounted on the main toothed disc (41) and the pull valve assembly (5); a driving gear (43) is meshed on one side of the main toothed disc (41); and an output shaft of the driving motor (44) is connected to the driving gear (43) via a coupling; Wherein, a plurality of pull valve assemblies (5) are all engaged with the main gear disc (41).
5. A drawing valve for a wire drawing machine according to claim 4, characterized in that: The pull valve assembly (5) comprises a positioning block (51), on which a plurality of first clamping blocks (54) are fixedly mounted, the positioning block (51) is clamped with the main toothed disc (41) via the plurality of first clamping blocks (54), a pull valve body (52) is clamped on the positioning block (51), a valve wire outlet hole (53) for passing an iron wire is provided on the pull valve body (52), an insert block (55) is mounted on a side of the positioning block (51) away from the teeth (42), and the insert block (55) is inserted into the central shaft (3).
6. A drawing valve for a wire drawing machine according to claim 5, characterized in that: Two second clamping blocks (56) are slidably mounted on the positioning block (51); the ends of the two second clamping blocks (56) facing away from each other are fixedly connected to support springs (57); and the ends of the two support springs (57) away from the second clamping blocks (56) are fixed to the inner wall of the positioning block (51); Wherein, the two second clamping blocks (56) are mutually engaged with the pull valve body (52).
7. A drawing valve for a wire drawing machine according to claim 5, characterized in that: The central axis (3) comprises a rotating rod (31), a plurality of electric push rods (32) are mounted on the rotating rod (31), and a plurality of engaging grooves (33) are provided on the rotating rod (31), the plurality of engaging grooves (33) are all engaged with adjacent insert blocks (55), and the plurality of rotating rods (31) all penetrate adjacent insert blocks (55) and extend into the rotating rod (31).