Air cooling device for aluminum alloy die casting

By designing an aluminum alloy die casting air-cooling device combining water circulation and air flow, the problem of reducing the cooling effect in the prior art is solved, and the cooling efficiency and production efficiency are improved.

CN222536312UActive Publication Date: 2025-02-28JIANGXI SECURITY INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421317622.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-02-28
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

When used in summer, the existing air-cooling device reduces the cooling effect on aluminum alloy die castings, resulting in a decrease in production efficiency.

Method used

An aluminum alloy die casting air cooling device is designed, including a shell, water pump, circulating water pipe, water wheel, fan blade, heat exchanger and heat dissipation fins. The cooling efficiency is improved through the combination of water circulation and air flow.

Benefits of technology

Through the combination of water circulation and air flow, the cooling effect and efficiency of aluminum alloy die castings are improved, the problem of reducing cooling effect in summer is solved, and the production efficiency is improved.

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Abstract

The utility model relates to the technical field of air cooling devices, and discloses an aluminum alloy die casting air cooling device which comprises a shell, the top of the shell is fixedly connected with a water inlet pipe, the interior of the shell is fixedly connected with a water pump, the output end of the water pump is fixedly connected with a circulating water pipe, and the middle of the circulating water pipe is fixedly connected with a sleeve shell. A water wheel is rotationally connected to the middle of the sleeve shell, fan blades are fixedly connected to one end of the water wheel, a heat exchanger is fixedly connected to the end, away from the water pump, of the circulating water pipe, and a water outlet pipe is fixedly connected to the other side of the heat exchanger. According to the die casting cooling device, the fan blades can rotate by driving the water pump, meanwhile, the temperature of water can be reduced through the heat exchanger and the cooling fins, at the moment, the temperature of air can be reduced through cold air emitted by the periphery of the circulating water pipe, then the cooling effect on die castings can be improved, meanwhile, the cooling efficiency on the die castings is improved, and then the production efficiency of the die castings is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of air cooling devices, in particular to an air cooling device for aluminum alloy die castings. Background Art

[0002] Aluminum alloy die-castings refer to aluminum alloy equipment and devices obtained by casting. Generally, aluminum or aluminum alloy heated to liquid state is poured into the mold cavity using a sand mold or a metal mold to obtain aluminum alloy parts of various shapes and sizes. Aluminum alloy die-castings are widely used in automobiles, electrical appliances, machinery and other fields. During the production of aluminum alloy die-castings, air cooling devices are required to cool the formed aluminum alloy die-castings for subsequent processing.

[0003] The existing air cooling device is mainly composed of main components such as motors and fan blades. When in use, the fan blades can be rotated by driving the motor, thereby accelerating the cooling speed and solidification process of the casting. It can not only shorten the entire die-casting cycle, but also does not require a large amount of water resources. Therefore, it has advantages in environmental protection and energy consumption.

[0004] Although the existing technology can accelerate the cooling speed and solidification process of the casting, there are still some shortcomings. When the air cooling device is used in summer, the cooling effect on the die casting will be reduced, thereby reducing the cooling efficiency of the die casting, resulting in reduced production efficiency of the die casting. Therefore, an air cooling device for aluminum alloy die castings is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides an air cooling device for aluminum alloy die-castings, aiming to improve the problem in the prior art that when the air cooling device is used in summer, the cooling effect on the die-castings will be reduced, thereby reducing the cooling efficiency of the die-castings, resulting in reduced production efficiency of the die-castings.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an air cooling device for aluminum alloy die-castings, comprising a shell, a water inlet pipe is fixedly connected to the top of the shell, a water pump is fixedly connected to the inside of the shell, a circulating water pipe is fixedly connected to the output end of the water pump, a casing is fixedly connected to the middle part of the circulating water pipe, a water wheel is rotatably connected to the middle part of the casing, a fan blade is fixedly connected to one end of the water wheel, a heat exchanger is fixedly connected to the end of the circulating water pipe away from the water pump, a water outlet pipe is fixedly connected to the other side of the heat exchanger, a filter plate 1 is fixedly connected to one side of the shell, a plurality of cooling fins are fixedly connected to the outside of the shell, an air intake assembly is fixedly connected to the side of the shell away from the filter plate 1, and a diversion assembly is fixedly connected to the other end of the shell.

[0007] As a further description of the above technical solution:

[0008] The flow diversion assembly comprises a guide box, which is fixedly connected to one end of the air intake assembly away from the shell, a diversion plate is fixedly connected to the middle of the guide box, and the guide box is rotatably connected to the outer side of the shell.

[0009] As a further description of the above technical solution:

[0010] The middle part of the shell is fixedly connected with the second filter plate, the middle part of the shell is slidably connected with the shell, the inside of the shell is fixedly connected with a compression spring, the other end of the compression spring is fixedly connected with a scraper, the scraper is in contact with the second filter plate, the outer side of the shell is rotatably connected with a flap, the scraper is in contact with the flap, the outer side of the shell is fixedly connected with a pull rod, the pull rod is slidably connected to the middle part of the shell, the end of the pull rod away from the shell is fixedly connected with a stopper, the stopper is in contact with the flap, and a sealing assembly is provided between the flap and the shell.

[0011] As a further description of the above technical solution:

[0012] The sealing assembly comprises a sealing ring, which is fixedly connected to a side of the flap close to the shell. A groove is provided on a side of the shell close to the flap, and the sealing ring is plug-fitted into the groove.

[0013] As a further description of the above technical solution:

[0014] The outer periphery of the water inlet pipe is threadedly connected with a cover plate.

[0015] As a further description of the above technical solution:

[0016] A water storage tank is arranged inside the shell, and the water pump is located in the middle of the water storage tank.

[0017] As a further description of the above technical solution:

[0018] A partition is slidably connected inside the shell, and the partition is fixedly connected between the compression spring and the scraper.

[0019] As a further description of the above technical solution:

[0020] A limiting groove is provided in the middle of the shell, and the housing is slidably connected to the middle of the limiting groove.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, water can enter the circulating water pipe by driving the water pump and drive the water wheel and the fan blades to rotate, so that air can enter the outer shell. Under the action of the heat exchanger and the heat dissipation fins, the water itself can be cooled, which can prevent the temperature of the water from rising during circulation. At the same time, when the water enters the circulating water pipe, the outer periphery of the circulating water pipe will emit cold air. At this time, the incoming air will lower its own temperature due to the cold air, and finally it can be blown to the die-casting through the air suction component, thereby improving the cooling effect of the die-casting, and at the same time improving the cooling efficiency of the die-casting, thereby improving the production efficiency of the die-casting.

[0023] 2. In the utility model, the water entering the shell can be filtered through the filter plate 2, which can prevent larger solid impurities in the water from entering the shell, and further prevent the impurities from entering the water pump and causing damage to the water pump, thereby increasing the service life of the water pump. By pulling the stopper and under the action of the compression spring, the scraper can discharge the impurities filtered on the top of the filter plate 2 into the shell, thereby preventing the filter plate 2 from being blocked. At the same time, after cleaning, the cleaning port can be sealed by the flap, and the flap can be restricted by the stopper to prevent the flap from turning over, thereby preventing water leakage. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a three-dimensional schematic diagram of an air cooling device for aluminum alloy die castings proposed by the utility model;

[0025] Figure 2 This is a schematic diagram of the structure of a fan blade of an aluminum alloy die casting air cooling device proposed by the utility model;

[0026] Figure 3 This is a schematic diagram of the structure of a water pump for an aluminum alloy die casting air cooling device proposed by the utility model;

[0027] Figure 4 This is a schematic diagram of the structure of a water wheel of an aluminum alloy die casting air cooling device proposed by the utility model;

[0028] Figure 5 This is a structural schematic diagram of a filter plate 2 of an air cooling device for aluminum alloy die castings proposed by the utility model;

[0029] Figure 6 This is a schematic diagram of the structure of a scraper of an air cooling device for aluminum alloy die castings proposed by the utility model;

[0030] Figure 7 The utility model is a structural schematic diagram of a sealing ring of an air cooling device for an aluminum alloy die casting.

[0031] Legend:

[0032] 1. Outer shell; 2. Water pump; 3. Circulating water pipe; 4. Casing; 5. Water wheel; 6. Fan blades; 7. Heat exchanger; 8. Outlet pipe; 9. Inlet pipe; 10. Air suction assembly; 11. Guide box; 12. Diverter plate; 13. Cooling fins; 14. Filter plate 1; 15. Filter plate 2; 16. Flap; 17. Shell; 18. Compression spring; 19. Scraper; 20. Pull rod; 21. Block; 22. Sealing ring; 23. Groove; 24. Limiting groove. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] Reference Figure 1-Figure 4 , the utility model provides an embodiment: an aluminum alloy die-casting air cooling device, comprising a shell 1, a water inlet pipe 9 is fixedly connected to the top of the shell 1, and a cover plate is threadedly connected to the outer periphery of the water inlet pipe 9, water can be injected into the shell 1 through the water inlet pipe 9, and the water inlet pipe 9 can be blocked by the cover plate, thereby preventing dust from entering the interior of the shell 1 and causing water pollution. A water pump 2 is fixedly connected to the inside of the shell 1, and a circulating water pipe 3 is fixedly connected to the output end of the water pump 2, and a sleeve 4 is fixedly connected to the middle of the circulating water pipe 3, and a water wheel 5 is rotatably connected to the middle of the sleeve 4, and a fan blade 6 is fixedly connected to one end of the water wheel 5. By driving the water pump 2, water inside the shell 1 can enter the circulating water pipe 3 and circulate. While the water circulates, it will enter the sleeve 4. At this time, the water wheel 5 can drive the fan blade 6 to rotate, thereby sucking air outside the shell 1 into the shell 1, and the air will contact the circulating water pipe 3, and then the temperature of the air can be reduced by the temperature emitted by the circulating water pipe 3.

[0035] Reference Figure 2 and Figure 3 A water storage tank is arranged inside the shell 1, and the water pump 2 is located in the middle of the water storage tank. The water entering can be stored through the water storage tank. At the same time, the water pump 2 can transport the water in the water storage tank to the circulating water pipe 3 for circulation when working. The end of the circulating water pipe 3 away from the water pump 2 is fixedly connected with a heat exchanger 7, and the other side of the heat exchanger 7 is fixedly connected with a water outlet pipe 8. The heat exchanger 7 can be used to cool the water when the water circulates once, so as to prevent the water from being affected by the air temperature in the circulating water pipe 3 and causing the water temperature to drop. A filter plate 14 is fixedly connected to one side of the shell 1, and the filter plate 14 can filter the dust and impurities in the air before the air enters the shell 1, so as to prevent the dust and impurities from entering the shell 1.

[0036] Reference Figure 1 A plurality of heat dissipation fins 13 are fixedly connected to the outer side of the shell 1, and the heat in the shell 1 can be discharged through the heat dissipation fins 13, thereby further reducing the temperature of the water. An air intake assembly 10 is fixedly connected to the side of the shell 1 away from the filter plate 14.

[0037] Reference Figure 1-Figure 3 The air intake component 10 is composed of an air pump and an air intake pipe, wherein the air intake pipe is fixed at the input end of the air pump. The cooled air inside the shell 1 will blow the die casting through the output end of the air pump, thereby improving the cooling effect on the die casting, while improving the cooling efficiency of the die casting, thereby improving the production efficiency of the die casting, and the other end of the shell 1 is fixedly connected with a diversion component.

[0038] Reference Figure 2 and Figure 3 The diversion assembly includes a guide box 11, which is fixedly connected to one end of the air intake assembly 10 away from the shell 1. A diversion plate 12 is fixedly connected to the middle of the guide box 11. The guide box 11 is rotatably connected to the outside of the shell 1. The cooled air can be evenly blown to the die-casting through the guide box 11 and the diversion plate 12, further improving the cooling effect of the die-casting. At the same time, the angle of the guide box 11 can be adjusted, so that the center position of the air flow can be aligned with the die-casting.

[0039] Reference Figure 3 , Figure 5 and Figure 6 The middle of the shell 1 is fixedly connected with a filter plate 2 15, through which the water entering the shell 1 can be filtered, which can prevent larger solid impurities in the water from entering the shell 1 and the water pump 2, and prevent impurities from entering the water pump 2 and causing damage to the water pump 2, thereby improving the service life of the water pump 2. The middle of the shell 1 is slidably connected with a shell 17, and a limiting groove 24 is provided in the middle of the shell 1. The shell 17 is slidably connected to the middle of the limiting groove 24. The limiting groove 24 can limit the shell 17, which can prevent The shell 17 slides out of the middle part of the shell 1 when moving, and a compression spring 18 is fixedly connected to the inside of the shell 17, and a scraper 19 is fixedly connected to the other end of the compression spring 18, and the scraper 19 is in contact with the filter plate 15. The outer side of the shell 1 is rotatably connected to a flap 16, and the scraper 19 is in contact with the flap 16. A pull rod 20 is fixedly connected to the outer side of the shell 17, and the pull rod 20 is slidably connected to the middle part of the shell 1, and a stopper 21 is fixedly connected to the end of the pull rod 20 away from the shell 17, and the stopper 21 is in contact with the flap 16.

[0040] Reference Figure 3 , Figure 5 and Figure 6, by pulling the stopper 21 and under the action of the pull rod 20, the shell 17 and the scraper 19 can be moved at the same time. During the movement, the impurities filtered on the top of the filter plate 2 15 can be discharged into the shell 1 to prevent the filter plate 2 15 from being blocked. The scraper 19 can be squeezed by the compression spring 18, thereby improving the cleaning effect of the scraper 19 on the filter plate 2 15. At the same time, after cleaning, the cleaning port can be blocked by the flap 16, and the flap 16 can be restricted by the stopper 21 to prevent the flap 16 from turning over, thereby preventing water leakage. The shell 17 is slidably connected with a partition inside, and the partition is fixedly connected between the compression spring 18 and the scraper 19. The scraper 19 can be limited by the partition, thereby preventing the scraper 19 from tilting during the movement, avoiding the problem of deformation and damage caused by the compression spring 18 being tilted and squeezed, and the service life of the compression spring 18 can be improved. A sealing component is arranged between the flap 16 and the shell 1.

[0041] Reference Figure 5 and Figure 6 The sealing assembly includes a sealing ring 22, which is fixedly connected to the side of the flap 16 close to the outer shell 1. A groove 23 is provided on the side of the outer shell 1 close to the flap 16. The sealing ring 22 and the groove 23 are plugged into each other. The sealing ring 22 and the groove 23 can improve the sealing between the flap 16 and the outer shell 1 to avoid leakage of water and air.

[0042] Working principle: When in use, water can enter the circulating water pipe 3 by driving the water pump 2 and drive the water wheel 5 and the fan blades 6 to rotate. At this time, the air can enter the outer shell 1 after being filtered by the filter plate 14. At the same time, the water itself can be cooled by the heat exchanger 7 and the heat dissipation fins 13 during the water circulation process, which can prevent the problem of water temperature rising during circulation. At this time, when the water flows inside the circulating water pipe 3, the outer periphery of the circulating water pipe 3 will emit cold air, which will affect the incoming air, thereby reducing the temperature of the air. The cooled air can be blown to the die-casting through the air suction component 10, thereby improving the cooling effect on the die-casting, and at the same time improving the cooling efficiency of the die-casting, thereby improving the production efficiency of the die-casting.

[0043] Among them, the water entering the outer shell 1 can be filtered through the filter plate 15 to prevent larger solid impurities in the water from entering the outer shell 1 and the water pump 2. The pull rod 20 can drive the shell 17 to move by pulling the stopper 21. When the shell 17 moves, the scraper 19 can discharge the impurities filtered on the top of the filter plate 15 into the outer shell 1, thereby preventing the filter plate 15 from being blocked. At the same time, the cleaning port can be sealed by the flap 16 after cleaning, and the flap 16 can be restricted by the stopper 21 to prevent the flap 16 from turning over, thereby preventing water leakage.

[0044] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An air cooling device for aluminum alloy die castings, comprising a housing (1), characterized in that: The top of the shell (1) is fixedly connected to a water inlet pipe (9), the interior of the shell (1) is fixedly connected to a water pump (2), the output end of the water pump (2) is fixedly connected to a circulating water pipe (3), the middle of the circulating water pipe (3) is fixedly connected to a casing (4), the middle of the casing (4) is rotatably connected to a water wheel (5), one end of the water wheel (5) is fixedly connected to a fan blade (6), one end of the circulating water pipe (3) away from the water pump (2) is fixedly connected to a heat exchanger (7), the other side of the heat exchanger (7) is fixedly connected to a water outlet pipe (8), one side of the shell (1) is fixedly connected to a filter plate 1 (14), the outer side of the shell (1) is fixedly connected to a plurality of heat dissipation fins (13), the side of the shell (1) away from the filter plate 1 (14) is fixedly connected to an air intake assembly (10), and the other end of the shell (1) is fixedly connected to a flow diversion assembly.

2. The air cooling device for aluminum alloy die casting according to claim 1, characterized in that: The flow diversion component comprises a guide box (11), the guide box (11) being fixedly connected to one end of the air intake component (10) away from the outer shell (1), a flow diversion plate (12) being fixedly connected to the middle of the guide box (11), and the guide box (11) being rotatably connected to the outside of the outer shell (1).

3. The air cooling device for aluminum alloy die casting according to claim 1, characterized in that: The middle part of the shell (1) is fixedly connected to the second filter plate (15), the middle part of the shell (1) is slidably connected to the shell (17), the interior of the shell (17) is fixedly connected to a compression spring (18), the other end of the compression spring (18) is fixedly connected to a scraper (19), the scraper (19) and the second filter plate (15) are in contact, the outer side of the shell (1) is rotatably connected to a flap (16), the scraper (19) and the flap (16) are in contact, the outer side of the shell (17) is fixedly connected to a pull rod (20), the pull rod (20) is slidably connected to the middle part of the shell (1), the end of the pull rod (20) away from the shell (17) is fixedly connected to a stopper (21), the stopper (21) and the flap (16) are in contact, and a sealing assembly is provided between the flap (16) and the shell (1).

4. The air cooling device for aluminum alloy die casting according to claim 3 is characterized in that: The sealing assembly comprises a sealing ring (22), wherein the sealing ring (22) is fixedly connected to a side of the flap (16) close to the housing (1), and a groove (23) is provided on a side of the housing (1) close to the flap (16), and the sealing ring (22) and the groove (23) are plug-fitted.

5. The air cooling device for aluminum alloy die casting according to claim 1, characterized in that: The outer periphery of the water inlet pipe (9) is threadedly connected with a cover plate.

6. The air cooling device for aluminum alloy die casting according to claim 1, characterized in that: A water storage tank is arranged inside the housing (1), and the water pump (2) is located in the middle of the water storage tank.

7. The air cooling device for aluminum alloy die casting according to claim 3, characterized in that: A partition is slidably connected inside the shell (17), and the partition is fixedly connected between the compression spring (18) and the scraper (19).

8. The air cooling device for aluminum alloy die casting according to claim 3, characterized in that: A limiting groove (24) is provided in the middle of the outer shell (1), and the housing (17) is slidably connected to the middle of the limiting groove (24).