Inhaul cable assembly and binding device for marine use of whole portal crane

By designing the sea-use cable assembly of the door machine, using the combination of tool cables, tapping boards, adjustment components and tensioning components, the existing sea-based binding solutions are solved, and efficient and simplified sea-based transportation of the door machine-based transportation is achieved.

CN222538983UActive Publication Date: 2025-02-28SHANGHAI ZHENHUA HEAVY IND
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Patent Information

Application Number
CN202420151023.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-22
Publication Date
2025-02-28
Estimated Expiration
2034-01-22

AI Technical Summary

Technical Problem

The existing complete machine shipping binding scheme has a large workload and low adaptability, especially for ultra-high-type door machines, and has high equipment costs and high lifting risks, and has a long assembly and commissioning time.

Method used

A cable assembly for door machine whole machine is designed, including tool cables, tapping boards, adjustment components and tensioning components arranged side by side. Through the combination of these components, the binding and fixing of the door machine is achieved.

Benefits of technology

It improves the adaptability of the entire door machine for sea transportation, simplifies transportation steps, reduces workload, improves transportation efficiency, and is suitable for ultra-high-type door machines.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an inhaul cable assembly for a whole gantry crane for a sea, the gantry crane comprises a cylinder body and a rotating disc, the inhaul cable assembly comprises at least two tool cables arranged side by side, and the tool cables have a first length and are used for binding the gantry crane to a deck; one end of the branching plate is connected with the first ends of the at least two tool cables, and the other end of the branching plate is used for being connected with the cylinder; one end of the adjusting assembly is connected with the second ends of the at least two tool cables, the other end of the adjusting assembly is used for being connected with the deck, and the adjusting assembly is of a telescopic structure, has a variable second length and is used for adjusting the total length of the inhaul cable assembly. The total length includes the first length, a length of the tap plate, and the second length. According to the utility model, the branching plate and the adjusting assembly are arranged and are matched with a plurality of tool cables, so that the portal crane is bound and fixed, the transportation steps are simplified, and the transportation efficiency of the portal crane is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of whole machine shipping, in particular to a cable assembly and a lashing device for a whole gantry crane for shipping. Background Art

[0002] The delivery method of four-link gantry crane is usually to ship two large components from the turntable, and use large lifting equipment such as floating crane and crawler crane for final assembly on site, but this method has disadvantages such as high equipment cost, high lifting risk and long final assembly and commissioning time. The whole machine transportation can improve the product shipment integrity, reduce transportation costs and greatly shorten the delivery cycle.

[0003] The existing whole machine transportation and lashing solution is to install a tower under the turntable counterweight, which is labor-intensive, has low adaptability, and requires high structural strength of the product itself. At the same time, for ultra-high type gantry cranes, the outer dimensions are relatively slender and the overall structure is weak, so it is not suitable to install a tower. Utility Model Content

[0004] In view of this, the utility model provides a cable assembly and a lashing device for a gantry crane for sea transportation, so as to solve the problems of heavy workload and low adaptability in transporting the gantry crane.

[0005] In order to solve the above technical problems, the utility model provides a cable assembly for marine use of a gantry crane. The gantry crane includes a cylinder and a turntable. The cable assembly includes:

[0006] at least two tool ropes arranged side by side, the tool ropes having a first length, and used for lashing the gantry crane to the deck;

[0007] A junction plate, one end of which is connected to the first ends of at least two tool cables, and the other end of which is used to connect to an end of the cylinder close to the turntable;

[0008] An adjustment assembly, one end of which is connected to the second ends of at least two tool ropes, and the other end is used to connect to the deck. The adjustment assembly is a retractable structure and has a variable second length, which is used to adjust the total length of the cable assembly, and the total length includes the first length, the length of the junction plate and the second length.

[0009] In one embodiment of the present invention, the adjustment component comprises:

[0010] The regulating body is a columnar body with openings at both ends and two sets of channels symmetrically arranged in the middle;

[0011] Two adjusting screws are connected to two ends of the adjusting body respectively, and the adjusting screws are slidably connected to the adjusting body through a channel;

[0012] Two fixing members are symmetrically arranged on the adjusting body, and the fixing members are connected with the adjusting screw rod and are used for fixing the adjusting screw rod on the adjusting body.

[0013] In one embodiment of the present invention, the cable assembly further comprises:

[0014] A tensioning assembly, one end of which is connected to the adjustment assembly and the other end of which is used to connect to the deck, and is capable of tensioning the cable assembly. The tensioning assembly is a retractable structure and has a variable third length. The total length includes the first length, the length of the junction plate, the second length and the third length.

[0015] In one embodiment of the present invention, the tensioning assembly comprises:

[0016] Tension brackets for connection with the deck;

[0017] A sliding member, one end of which is slidably connected to the tensioning bracket, and the other end of which is connected to the adjustment assembly;

[0018] A locking member connected to the sliding member and used to lock the sliding member on the tensioning bracket;

[0019] The power member is located inside the tensioning bracket and is used to provide a pre-tightening force to the sliding member.

[0020] In one embodiment of the present invention, the power member is a hydraulic cylinder.

[0021] In one embodiment of the present invention, the locking member is a nut, and the outer periphery of the sliding member is provided with a thread matching the nut.

[0022] In one embodiment of the present invention, the fixing member is a screw assembly or a bolt assembly.

[0023] The utility model also provides a lashing device for a gantry crane for marine use. The gantry crane comprises a cylinder and a turntable. The lashing device comprises:

[0024] The cable assembly is a cable assembly for marine use of the above-mentioned gantry crane, and is used to tie and fix the gantry crane to the deck.

[0025] In one embodiment of the utility model, the lashing device further comprises:

[0026] The first pull ear assembly is used to be arranged on one end of the cylinder close to the rotating disk and is connected to the pull cable assembly.

[0027] In one embodiment of the utility model, the lashing device further comprises:

[0028] The second pull ear assembly is used to be arranged on the deck and connected to the cable assembly.

[0029] The beneficial effects of the above technical solution of the utility model are as follows:

[0030] The cable assembly and lashing device for the whole gantry crane at sea of ​​the embodiment of the utility model realizes the lashing and fixing of the gantry crane by setting a branch plate and an adjustment assembly and cooperating with a plurality of tool ropes. Compared with the traditional lashing device which needs to install a tower to transport the whole gantry crane, resulting in a large workload and low adaptability, the implementation method of the utility model has high adaptability and simplifies the transportation steps, which is conducive to improving the efficiency of gantry crane transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 This is a schematic diagram of the structure of a gantry crane and a ship according to an embodiment of the utility model;

[0032] Figure 2 This is a schematic structural diagram of a cable assembly for marine use of a gantry crane according to an embodiment of the utility model;

[0033] Figure 3 This is a structural schematic diagram of a cable assembly according to another embodiment of the utility model;

[0034] Figure 4 It is a structural schematic diagram of a branch board according to an embodiment of the utility model;

[0035] Figure 5 This is a schematic diagram of the structure of the adjustment component of an embodiment of the utility model;

[0036] Figure 6 This is a schematic diagram of the structure of the tensioning assembly of an embodiment of the utility model;

[0037] Figure 7 It is a schematic structural diagram of the first pull ear assembly according to an embodiment of the utility model.

[0038] Reference numerals:

[0039] 100. Cable assembly; 110. Tool rope; 120. Branch plate; 130. Adjustment assembly; 131. Adjustment body; 132. Adjustment screw; 133. Fixing piece; 140. Tensioning assembly; 141. Tensioning bracket; 142. Sliding piece; 143. Locking piece; 144. Power piece; 200. Binding device; 210. First pull ear assembly; 300. Door machine; 310. Cylinder; 320. Turntable; 400. Deck. DETAILED DESCRIPTION

[0040] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings of the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.

[0041] In order to facilitate the understanding of the technical solution of the present utility model, the lashing of the whole sea-going structure of the gantry crane of the present utility model is firstly explained.

[0042] refer to Figure 1 , Figure 1 FIG. 2 shows a schematic diagram of the structure of a gantry crane 300 and a ship according to an embodiment of the present utility model. Figure 1 As shown, when the four-link gantry crane 300 is transported by sea, a whole piece of cement counterweight will be poured behind the turntable 320. When the gantry crane 300 is subjected to the ship acceleration caused by waves during the sea transportation, the mass concentrated at the tail of the turntable 320 will cause a large bending moment on the root of the cylinder 310, and the force is concentrated. Therefore, the lashing of the whole gantry crane 300 is mainly for the cylinder 310.

[0043] When the gantry crane 300 is transported by sea, multiple groups of cable assemblies 100 need to be arranged and cooperate with each other. In the embodiment of the utility model, only one group of cable assemblies 100 is described.

[0044] The following describes in detail the marine cable assembly 100 of the gantry crane 300 according to the embodiment of the utility model with reference to the accompanying drawings.

[0045] refer to Figure 2 , Figure 2 The structure diagram of the cable assembly 100 for the whole machine of the gantry crane 300 according to the embodiment of the utility model is shown. Figure 1 and Figure 2 As shown, the gantry crane 300 includes a cylinder 310 and a turntable 320, and one end of the cylinder 310 is connected to the turntable 320. The marine cable assembly 100 of the gantry crane 300 includes at least two tool cables 110, a tap plate 120 and an adjustment assembly 130.

[0046] The tool rope 110 has a first length and is used to tie the gantry crane 300 to the deck 400. One end of the tap plate 120 is connected to the first ends of at least two tool ropes 110, and the other end is used to connect to one end of the cylinder 310 near the turntable 320. One end of the adjustment assembly 130 is connected to the second ends of at least two tool ropes 110, and the other end is used to connect to the deck 400. The adjustment assembly 130 is a retractable structure and has a variable second length, which is used to adjust the total length of the cable assembly 100. The total length of the cable assembly 100 may include the first length, the length of the tap plate 120, and the second length.

[0047] In the embodiment of the present utility model, Figure 1 and Figure 2As shown, the tool rope 110 includes two arranged side by side. Compared with rigid binding, the tool rope 110 is a flexible binding, which can disperse more stress points on the product structure, which is beneficial to protecting the product structure. The junction plate 120 can connect the two tool ropes 110, and the distances between the two tool ropes 110 and the axis of the junction plate 120 are equal, so that the tool rope 110 is evenly stressed. The junction plate 120, the tool rope 110 and the adjustment assembly 130 are arranged in sequence. By adjusting the stroke of the adjustment assembly 130, the cable assembly 100 can be tightened, thereby realizing the binding and fixation of the gantry crane 300. Compared with the traditional binding device 200, it is necessary to install a tower to transport the gantry crane 300 as a whole, resulting in a large workload and low adaptability. The implementation method of the utility model has high adaptability, simplifies the transportation steps, and further improves the efficiency of the transportation of the gantry crane 300.

[0048] In one embodiment of the present invention, reference Figure 3 and Figure 4 , Figure 3 A schematic structural diagram of a cable assembly 100 according to another embodiment of the present invention is shown. Figure 4 FIG. 1 is a schematic diagram showing the structure of the branch board 120 of an embodiment of the present utility model. Figure 3 and Figure 4 As shown, the cable assembly 100 is provided with two tool cables 110 in the M direction and one tool cable 110 in the N direction. The tapping plate 120 connects the three tool cables 110, and the two tool cables 110 in the M direction are connected to the tapping plate 120 through an assembly with a pulley. The distance from the tool cable 110 in the N direction to the axis of the tapping plate 120 is twice the distance from the assembly in the M direction to the axis of the tapping plate 120, so that the three tool cables 110 are evenly stressed.

[0049] In addition, in other embodiments of the present invention, the number of tool ropes 110 can be four or five, and the number of branch plates 120 connecting the tool ropes 110 can be four or five. The present invention does not impose a sole limitation on the number of tool ropes 110 and the number of branch plates 120 connecting the tool ropes 110.

[0050] In one embodiment of the present invention, reference Figure 5 , Figure 5 FIG. 1 is a schematic diagram showing the structure of the adjustment assembly 130 of an embodiment of the utility model. Figure 5As shown, the adjustment assembly 130 may include an adjustment body 131, two adjustment screws 132 and two fixing members 133. The adjustment body 131 is a columnar body with openings at both ends and two groups of channels symmetrically arranged in the middle. The two groups of channels are located on the axis of the adjustment body 131 and do not cross each other, which is beneficial to ensure the stability of the main structure. The two adjustment screws 132 are respectively connected to the two ends of the adjustment body 131. The adjustment screw 132 is slidably connected to the adjustment body 131 through the channel to adjust the stroke of the adjustment assembly 130. The two fixing members 133 are symmetrically arranged on the adjustment body 131. The fixing member 133 is connected to the adjustment screw 132, and is used to fix the adjustment screw 132 on the adjustment body 131, thereby tightening the cable assembly (such as Figure 3 The cable assembly 100).

[0051] In one embodiment of the present invention, Figure 1 and Figure 2 As shown, the cable assembly 100 may also include a tensioning assembly 140. One end of the tensioning assembly 140 is connected to the adjustment assembly 130, and the other end is used to connect to the deck 400, so that the cable assembly 100 can be tensioned. The tensioning assembly 140 is a retractable structure and has a variable third length. The total length of the cable assembly 100 includes the first length, the length of the junction plate 120, the second length and the third length. By shortening the third length, the gantry crane 300 is further firmly bound to the deck 400, preventing the cylinder 310 from tipping over during transportation, which is beneficial to ensuring the safety of the gantry crane 300 during transportation, and the retractable length improves the adaptability of the cable assembly 100.

[0052] In one embodiment of the present invention, reference Figure 6 , Figure 6 FIG. 1 is a schematic diagram showing the structure of the tensioning assembly 140 of an embodiment of the present utility model. Figure 1 and Figure 6 As shown, the tensioning assembly 140 includes a tensioning bracket 141, a sliding member 142, a locking member 143 and a power member 144. The tensioning bracket 141 is used to connect with the deck 400. One end of the sliding member 142 is slidably connected to the tensioning bracket 141, and the other end is connected to the adjustment assembly (such as Figure 2 The locking member 143 is connected to the sliding member 142 and is used to lock the sliding member 142 on the tensioning bracket 141. The power member 144 is located inside the tensioning bracket 141 and is used to provide a pre-tightening force to the sliding member 142, thereby tying the cylinder 310 to the deck 400.

[0053] In one embodiment of the present invention, the power member 144 is a hydraulic cylinder.

[0054] In one embodiment of the present invention, the locking member 143 is a nut, and a thread matching the nut is provided on the outer periphery of the sliding member 142. The provision of the nut facilitates operation by an operator.

[0055] In one embodiment of the present invention, the fixing member 133 is a screw assembly or a bolt assembly.

[0056] The utility model also provides a lashing device 200 for a gantry crane 300 for marine use, such as Figure 1 As shown, the gantry crane 300 includes a cylinder 310 and a turntable 320, and the lashing device 200 includes a cable assembly 100, which is a cable assembly 100 for marine use of the gantry crane 300, and is used to lash and fix the gantry crane 300 to the deck 400. The number of the cable assemblies 100 can be set to multiple as needed.

[0057] In one embodiment of the present invention, reference Figure 7 , Figure 7 FIG. 2 is a schematic diagram showing the structure of the first pull ear assembly 210 according to an embodiment of the present utility model. Figure 1 and Figure 7 As shown, the binding device 200 also includes a first pull ear assembly 210. The first pull ear assembly 210 is arranged on one end of the cylinder 310 close to the turntable 320 and is connected to the cable assembly 100. The arrangement of the first pull ear assembly 210 increases the force point of the cylinder 310, making it easier to bind the first end of the cable assembly 100 to the cylinder 310. A car crane or a pulley block can be used to achieve the alignment of the cable assembly 100 and the first pull ear assembly 210 on the cylinder 310. Furthermore, a first reinforcing rib can be arranged inside the cylinder 310 corresponding to the first pull ear assembly 210, which is beneficial to strengthening the structure of the cylinder 310 to prevent the structure of the door machine 300 from being damaged.

[0058] In one embodiment of the utility model, the lashing device 200 further includes a second pull ear assembly (not shown). The second pull ear assembly is arranged on the deck 400 and is connected to the cable assembly 100. The arrangement of the second pull ear assembly increases the stress point of the deck 400, making it easier to bind the second end of the cable assembly 100 to the deck 400. A car crane or a pulley block can be used to achieve the alignment assembly of the cable assembly 100 and the second pull ear assembly on the deck 400. Furthermore, a second reinforcing rib can be arranged inside the deck 400 corresponding to the second pull ear assembly, which is beneficial to strengthening the structure of the deck 400 to prevent the structure of the ship from being damaged.

[0059] The working principle of the gantry crane 300 is described below in conjunction with the structures of the marine use cable assembly 100 and the lashing device 200 of the embodiment of the utility model.

[0060] The operator transports the gantry crane 300 to the deck 400 of the ship, and assembles the tap plate 120, the tool cable 110, the adjustment assembly 130 and the tensioning assembly 140 in the order to form the cable assembly 100. The operator installs the tap plate 120 of the cable assembly 100 with the cylinder 310 of the gantry crane 300, and installs the tensioning assembly 140 of the cable assembly 100 with the deck 400. The operator adjusts the stroke of the adjustment assembly 130 to preliminarily tighten the cable assembly 100. The operator starts the power member 144 on the tensioning assembly 140 to shorten the length of the tensioning assembly 140, thereby tying and fixing the gantry crane 300.

[0061] In summary, the cable assembly of the utility model realizes the tying and fixing of the gantry crane 300 by setting the junction plate 120 and the adjustment assembly 130 in cooperation with multiple tool ropes 110, improves the adaptability of the sea transport structure tying, simplifies the transportation steps, and can improve the efficiency of the transportation of the gantry crane 300.

[0062] Unless otherwise defined, the technical terms or scientific terms used in the present invention shall have the usual meanings understood by persons with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. The words "connect" or "connected" and the like are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship also changes accordingly.

[0063] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A cable assembly for marine use of a gantry crane, the gantry crane comprising a cylinder and a turntable, characterized in that: The cable assembly comprises: at least two tool ropes arranged side by side, each having a first length and used for lashing the gantry crane to a deck; A junction plate, one end of which is connected to the first ends of at least two of the tool cables, and the other end of which is used to connect to an end of the cylinder close to the turntable; An adjustment assembly, one end of which is connected to the second ends of at least two of the tool ropes, and the other end is used to connect to the deck. The adjustment assembly is a telescopic structure and has a variable second length, which is used to adjust the total length of the cable assembly, and the total length includes the first length, the length of the junction plate and the second length.

2. The marine cable assembly for a gantry crane according to claim 1, characterized in that: The adjustment component comprises: The regulating body is a columnar body with openings at both ends and two sets of channels symmetrically arranged in the middle; Two adjusting screws are respectively connected to two ends of the adjusting body, and the adjusting screws are slidably connected to the adjusting body through the channel; Two fixing members are symmetrically arranged on the adjusting body, and the fixing members are connected to the adjusting screw rod and are used to fix the adjusting screw rod on the adjusting body.

3. The marine cable assembly for a gantry crane according to claim 1, characterized in that: The cable assembly further comprises: A tensioning assembly, one end of which is connected to the adjustment assembly and the other end of which is used to connect to the deck, and is capable of tensioning the cable assembly. The tensioning assembly is a retractable structure and has a variable third length. The total length includes the first length, the length of the junction plate, the second length and the third length.

4. The marine cable assembly for a gantry crane according to claim 3, characterized in that: The tensioning assembly comprises: a tensioning bracket for connection with the deck; A sliding member, one end of which is slidably connected to the tensioning bracket, and the other end of which is connected to the adjustment assembly; A locking member connected to the sliding member and used to lock the sliding member on the tensioning bracket; A power member is located inside the tensioning bracket, and the power member is used to provide a pre-tightening force to the sliding member.

5. The marine cable assembly for a gantry crane according to claim 4, characterized in that: The power component is a hydraulic cylinder.

6. The marine cable assembly for a gantry crane according to claim 4, characterized in that: The locking member is a nut, and the outer periphery of the sliding member is provided with a thread matching the nut.

7. The marine cable assembly for a gantry crane according to claim 2, characterized in that: The fixing member is a screw assembly or a bolt assembly.

8. A lashing device for a gantry crane for marine use, the gantry crane comprising a cylinder and a turntable, characterized in that: include: A cable assembly, wherein the cable assembly is a sea-use cable assembly for a gantry crane as described in any one of claims 1 to 7, and is used to tie and fix the gantry crane to a deck.

9. The lashing device for the gantry crane for sea use according to claim 8 is characterized in that: Also includes: The first pull ear assembly is used to be arranged on one end of the cylindrical body close to the rotating disk and connected to the pull cable assembly.

10. The lashing device for gantry crane for sea use according to claim 8, characterized in that: Also includes: The second pull ear assembly is used to be arranged on the deck and connected to the cable assembly.