Ground cover opening mechanism
By using a base, a rotating drive device and a linear drive mechanism in the ground cover opening mechanism, the problem of suction cups not being able to adsorb the ground cover normally due to inconsistent ground cover materials is solved, and an efficient opening process and compatibility with ground covers of different sizes is achieved.
Patent Information
- Application Number
- CN202420019785.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-04
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-01-04
AI Technical Summary
The existing ground cover opening mechanism has inconsistent soft and hard materials, different crease positions, and deformation of the ground cover adsorption surface, resulting in the suction cup not being able to adsorb the ground cover normally, and the successful opening rate of the cover is low and production efficiency is reduced.
The structure including a base, a rotating drive device, a first-level linear driving mechanism, a second-level linear driving mechanism and a rotating shaft is adopted. The rotating shaft support seat is controlled to move forward and backward through the first-level linear driving mechanism and the second-level linear driving mechanism. The rotating shaft is driven by the rotating drive device, so that several rotating open cover hooks hook the cover plate at the opening station and open the cover plate.
The success rate of opening the cover is improved, the production efficiency is enhanced, and the compatibility of different sizes of the covers is achieved by adjusting the size and number of rotary opening the covers, which expands the application range.
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Abstract
Description
Technical Field
[0001] The utility model relates to a cover opening mechanism, in particular to a floor cover opening mechanism. Background Art
[0002] At present, laptops need to be placed inside the floor cover after being stacked. The floor cover is in a folded state when it is received. AGV is needed to transport it to the floor cover box opening machine to automatically open the floor cover so that the robot can grab the product and put it inside the floor cover. The existing technology is to absorb the floor cover with a suction cup and then move it to the position to be opened through a moving mechanism. Due to the unstable incoming floor cover, the inconsistency of the floor cover material, the different fold positions, and the deformation of the floor cover absorption surface, these phenomena can easily cause the suction cup to fail to absorb the floor cover normally, resulting in a low success rate of opening the cover and reduced production efficiency. Therefore, it is necessary to propose a new technical solution to solve the above problems. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a floor cover opening mechanism which has a simple structure, a high success rate of opening the cover, is safe and stable, is compatible with various floor cover sizes, and improves production efficiency.
[0004] The technical solution adopted by the utility model is: the utility model includes a base, and a rotation drive device, a primary linear drive mechanism, a secondary linear drive mechanism and a rotating shaft are arranged on the upper end of the base. The rotating shaft is rotatably arranged on a rotating shaft support seat, and the end of the rotating shaft is connected to the output end of the rotation drive device through a clutch transmission component. A plurality of rotating cover-opening hook plates adapted to the ground cover are arranged on the rotating shaft, the rotating shaft support seat is connected to the output end of the primary linear drive mechanism, and the primary linear drive mechanism is connected to the output end of the secondary linear drive mechanism, and a sliding module is arranged between the rotating shaft support seat and the primary linear drive mechanism and the base.
[0005] Furthermore, the rotation driving device includes a stepping motor and a reducer, and the output end of the stepping motor is connected to the input end of the reducer.
[0006] Further, the sliding module group includes a first sliding module group and two second sliding modules, the first sliding module group is located between the two second sliding modules, the first sliding module group includes a first sliding block and a first linear slide rail that are slidably matched, the two second sliding modules each include a second sliding block and a second linear slide rail that are slidably matched, the primary linear drive mechanism is connected to the first sliding block through a first connecting plate, and the rotating shaft support seat is respectively connected to the two second sliding blocks through two second connecting plates.
[0007] Further, the first-stage linear drive mechanism includes a first-stage cylinder, which is arranged on the first connecting plate through a first cylinder mounting plate, and the output end of the first-stage cylinder is connected to the side wall of the rotating shaft support seat, and the second-stage linear drive mechanism includes a second-stage cylinder, which is arranged on the upper end of the base through a second cylinder mounting plate, and the output end of the second-stage cylinder is connected to the first connecting plate through a transmission plate.
[0008] Furthermore, a primary buffer corresponding to the rotating shaft support seat is arranged on the upper end of the first connecting plate, and a secondary buffer corresponding to the transmission plate is arranged on the upper end of the base.
[0009] Furthermore, the clutch transmission assembly includes a separate active rotating push block and a driven rotating block, wherein the active rotating push block is connected to the output end of the reducer, and the driven rotating block is connected to the end of the rotating shaft.
[0010] Furthermore, the active rotating push block is provided with two induction plates, the rotating shaft support seat is provided with two position sensors respectively adapted to the two induction plates, and the end of the rotating shaft is provided with an origin sensor.
[0011] Furthermore, two groups of rotating cover-opening hook plates adapted to the ground cover are arranged on the rotating shaft, and the two groups of rotating cover-opening hook plates each include a cover-opening plate and a rotating shaft connecting seat, one end of the cover-opening plate is connected to the rotating shaft through the rotating shaft connecting seat, and a bent hook plate is extended from the other end of the cover-opening plate.
[0012] Furthermore, two support plates are arranged on the rotating shaft support seat, and both of the two support plates are provided with bearings adapted to the rotating shaft.
[0013] Furthermore, the axial direction of the rotating shaft is perpendicular to the sliding direction of the sliding module.
[0014] The beneficial effects of the utility model compared with the prior art are as follows: the utility model controls the forward movement of the rotating shaft support seat through the primary linear drive mechanism and the secondary linear drive mechanism, and the rotation drive device drives the rotating shaft to rotate forward, so that the plurality of rotating cover opening hook plates hook the cover plate at the cover opening station, and then controls the backward movement of the rotating shaft support seat in turn through the primary linear drive mechanism and the secondary linear drive mechanism, thereby realizing the cover opening process, and after the rotation drive device drives the rotating shaft to reverse, the plurality of rotating cover opening hook plates can be separated from the cover plate, thereby avoiding the prior art The problem that the suction cup cannot normally adsorb the ground cover to open the cover due to inconsistent hardness and softness of the ground cover material, different fold positions, and deformation of the ground cover adsorption surface is solved, and the rotation angle of the rotating shaft is controlled by a sensor, which greatly improves the automation degree and the success rate of opening the cover of the utility model, and improves the production efficiency. By adjusting the size and number of the rotating cover-opening hook plates, the opening process of ground covers of different sizes can be realized, and compatibility with ground covers of different specifications is achieved, which greatly improves the practicality and application scope of the utility model, reduces production costs, and improves the economic benefits of enterprises. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0016] Figure 2 is a structural schematic diagram of the sliding module, the primary cylinder and the secondary cylinder;
[0017] Figure 3 yes Figure 1 Magnified view at A in the middle;
[0018] Figure 4 It is a structural schematic diagram of the rotating cover opening hook plate and the rotating shaft support seat. DETAILED DESCRIPTION
[0019] like Figures 1 to 4As shown, in this embodiment, the utility model includes a base 1, and a rotation drive device 3, a primary linear drive mechanism, a secondary linear drive mechanism and a rotating shaft 6 are arranged on the upper end of the base 1. The rotating shaft 6 is rotatably arranged on a rotating shaft support seat 7, and the end of the rotating shaft 6 is connected to the output end of the rotating drive device 3 through a clutch transmission assembly 8. The rotating shaft 6 and the rotating drive device 3 are both arranged on the rotating shaft support seat 7. A plurality of rotating cover opening hook plates 2 adapted to the ground cover are arranged on the rotating shaft 6. The rotating shaft support seat 7 is connected to the output end of the primary linear drive mechanism, and the primary linear drive mechanism is connected to the output end of the secondary linear drive mechanism. A sliding module 5 is arranged between the rotating shaft support seat 7 and the primary linear drive mechanism and the base 1. It can be seen from the above scheme that the rotation drive device 3 is used to drive the rotating shaft 6 to rotate on the rotating shaft support seat 7, the clutch transmission assembly 8 is used to control the connection and disconnection of the rotation drive device 3 and the rotating shaft 6, and several of the rotating cover opening hook plates 2 rotate to contact the cover plate through the rotating shaft 6. The movement direction of the primary linear drive mechanism and the secondary linear drive mechanism is the same. The primary linear drive mechanism is used to drive the rotating shaft support seat 7 to move forward and backward, and the secondary linear drive mechanism is used to drive the primary linear drive mechanism and the rotating shaft support seat 7 to move forward and backward at the same time, so that several of the rotating cover opening hook plates 2 hook the cover plate and open the cover plate. Therefore, compared with the prior art, the utility model controls the shaft support seat 7 to move forward through the primary linear drive mechanism and the secondary linear drive mechanism, and the rotation drive device 3 drives the shaft 6 to rotate forward, so that the plurality of rotary cover-opening hook plates 2 hook the cover plate at the cover-opening station, and then controls the shaft support seat 7 to move backward in sequence through the primary linear drive mechanism and the secondary linear drive mechanism, thereby realizing the cover-opening process, and after the rotation drive device 3 drives the shaft 6 to reverse, the plurality of rotary cover-opening hook plates 2 can be separated from the cover plate, thereby avoiding the problem in the prior art that the suction cup cannot normally adsorb the cover for opening the cover due to inconsistent hardness and softness of the cover material, different fold positions, and deformation of the cover adsorption surface, thereby greatly improving the success rate of opening the cover, and improving production efficiency, and by adjusting the size and number of the plurality of rotary cover-opening hook plates 2, the cover-opening process for covers of different sizes can be realized, and compatibility with covers of different specifications is achieved, thereby greatly improving the practicality and application scope of the utility model.
[0020] like Figure 1 As shown, the rotation driving device 3 includes a stepping motor 31 and a reducer 32, and the output end of the stepping motor 31 is connected to the input end of the reducer 32. It can be seen that the reducer 32 is fixed to the rotating shaft support seat 7 through a support plate, and the reducer 32 transmits power to the clutch transmission assembly 8 after decelerating the stepping motor 31, thereby improving the stability of the utility model.
[0021] like Figure 2 As shown, in this embodiment, the sliding module 5 includes a first sliding module and two second sliding modules, the first sliding module is located between the two second sliding modules, the first sliding module includes a first sliding block 51 and a first linear slide rail 52 that are slidably matched, the two second sliding modules each include a second sliding block 53 and a second linear slide rail 54 that are slidably matched, the primary linear drive mechanism is connected to the first sliding block 51 through a first connecting plate 55, and the rotating shaft support seat 7 is respectively connected to the two second sliding blocks 53 through two second connecting plates 56. It can be seen that the rotating shaft support seat 7 is arranged at the active end of the primary linear drive mechanism and is slidably matched with the two second linear slide rails 54 through the two second sliding blocks 53, the primary linear drive mechanism is arranged at the active end of the secondary linear drive mechanism and is slidably matched with the first linear slide rail 52 through the first sliding block 51, the first linear slide rail 52 is located between the two second linear slide rails 54 and is fixed parallel to the upper end of the base 1, thereby improving the movement accuracy of the utility model.
[0022] like Figure 2 As shown, in the present embodiment, the primary linear drive mechanism comprises a primary cylinder 41, which is arranged on the first connecting plate 55 through a first cylinder mounting plate 43, and the output end of the primary cylinder 41 is connected to the side wall of the rotating shaft support seat 7, and the secondary linear drive mechanism comprises a secondary cylinder 42, which is arranged on the upper end of the base 1 through a second cylinder mounting plate 44, and the output end of the secondary cylinder 42 is connected to the first connecting plate 55 through a transmission plate 45, and the rotating shaft support seat 7 is driven by the primary cylinder 41, and the primary cylinder 41 is driven by the secondary cylinder 42, the first connecting plate 55 is detachably connected to the first slider 51 by screws, and the two second connecting plates 56 are respectively detachably connected to the two second sliders 53 by screws, thereby making the assembly and maintenance of the utility model more convenient.
[0023] like Figure 2 As shown, in this embodiment, a primary buffer 46 corresponding to the shaft support seat 7 is disposed on the upper end of the first connecting plate 55, and a secondary buffer 47 corresponding to the transmission plate 45 is disposed on the upper end of the base 1. It can be seen that the primary buffer 46 is used to buffer the retraction of the shaft support seat 7, and the secondary buffer 47 is used to buffer the retraction of the primary cylinder 41, thereby reducing noise and improving the shock absorption performance of the utility model.
[0024] like Figure 3As shown, in this embodiment, the clutch transmission assembly 8 includes a separate active rotating push block 81 and a driven rotating block 82, the active rotating push block 81 is connected to the output end of the reducer 32, and the driven rotating block 82 is connected to the end of the rotating shaft 6. It can be seen that the active rotating push block 81 and the driven rotating block 82 are both cantilevered L-shaped blocks that are compatible with each other. The active rotating push block 81 outputs torque from the stepping motor 31 through the reducer 32. When the active rotating push block 81 rotates to contact the driven rotating block 82, the torque is transmitted to the rotating shaft 6 through the driven rotating block 82. It can be understood that the active rotating push block 81 and the driven rotating block 82 can both rotate freely along the axis of the rotating shaft 6. When the active rotating push block 81 is not in contact with the driven rotating block 82, the active rotating push block 81 and the driven rotating block 82 are in a separated state, that is, the torque cannot be transmitted at this time. When the active rotating push block 81 rotates to contact with the driven rotating block 82, the active rotating push block 81 and the driven rotating block 82 are in an engaged state, that is, the torque transmission can be achieved at this time.
[0025] like Figure 3 and Figure 4 As shown, in this embodiment, two induction sheets 83 are arranged on the active rotating push block 81, two position sensors 84 respectively adapted to the two induction sheets 83 are arranged on the rotating shaft support seat 7, and an origin sensor 61 is arranged at the end of the rotating shaft 6. It can be seen that the two induction sheets 83 are respectively at two positions when the active rotating push block 81 rotates, corresponding to the two position sensors 84 respectively, and when the stepping motor 31 rotates forward and reverse, the two induction sheets 83 trigger the two position sensors 84, and the two position sensors 84 control the stepping motor 31 to stop, thereby controlling the rotation position of the rotating cover opening hook plate 2, so that the rotating cover opening hook plate 2 is in contact with and separated from the ground cover, and the origin sensor 61 is used to feedback the rotation position of the rotating shaft 6, thereby improving the automation degree of the utility model.
[0026] like Figure 4 As shown, in this embodiment, two groups of rotating cover-opening hook plates 2 adapted to the ground cover are arranged on the rotating shaft 6, and the two groups of rotating cover-opening hook plates 2 each include a cover-opening plate 21 and a rotating shaft connecting seat 22, one end of the cover-opening plate 21 is connected to the rotating shaft 6 through the rotating shaft connecting seat 22, and a bent hook plate 23 extends from the other end of the cover-opening plate 21. It can be seen that the rotating shaft connecting seat 22 is detachably fixed to the rotating shaft 6 by screws, the cover-opening plate 21 and the hook plate 23 are integrally formed, and the hook plate 23 is used to hook the ground cover, and cooperate with the primary cylinder 41 and the secondary cylinder 42 to control the movement of the rotating shaft support seat 7, thereby realizing the process of opening the ground cover.
[0027] like Figure 4 As shown, in this embodiment, two support plates 71 are provided on the rotating shaft support seat 7, and both of the two support plates 71 are provided with bearings 72 adapted to the rotating shaft 6, so that the rotating shaft 6 can rotate more smoothly.
[0028] like Figure 1 As shown, in this embodiment, the axis direction of the rotating shaft 6 is perpendicular to the sliding direction of the sliding module 5. It can be seen that the axis direction of the rotating shaft 6 is perpendicular to the direction of the first linear slide rail 52 and the two second linear slide rails 54, further improving the stability of the utility model.
[0029] In this embodiment, the working principle of the utility model is:
[0030] The external AGV trolley transports the ground cover to the cover opening station, the primary cylinder 41 and the secondary cylinder 42 push out the rotating shaft support seat 7, the stepper motor 31 rotates forward, and the two groups of the rotating cover opening hook plates 2 fall on the ground cover, the primary cylinder 41 is retracted, and the two groups of the rotating cover opening hook plates 2 hook the ground cover and pull it up 45 degrees, and then the folding machine of the cover opening station folds the two sides of the ground cover 90 degrees, and then the secondary cylinder 42 is retracted, the ground cover is pulled up to 90 degrees, and the cover opening is completed, and then the primary cylinder 41 and the secondary cylinder 42 are pushed out again, the stepper motor 31 reverses, the two groups of the rotating cover opening hook plates 2 are disengaged from the folding, and the mechanism is reset.
[0031] Although the embodiments of the present invention are described with practical solutions, they do not constitute limitations on the meaning of the present invention. For those skilled in the art, it is obvious to modify the implementation scheme and combine it with other solutions based on this description.
Claims
1. A floor cover opening mechanism, comprising a base (1), characterized in that: The upper end of the base (1) is provided with a rotation drive device (3), a primary linear drive mechanism, a secondary linear drive mechanism and a rotating shaft (6); the rotating shaft (6) is rotatably arranged on a rotating shaft support seat (7); the end of the rotating shaft (6) is connected to the output end of the rotation drive device (3) via a clutch transmission assembly (8); a plurality of rotating cover opening hook plates (2) adapted to the ground cover are arranged on the rotating shaft (6); the rotating shaft support seat (7) is connected to the output end of the primary linear drive mechanism; the primary linear drive mechanism is connected to the output end of the secondary linear drive mechanism; and a sliding module (5) is arranged between the rotating shaft support seat (7) and the primary linear drive mechanism and the base (1).
2. The floor cover opening mechanism according to claim 1, characterized in that: The rotation drive device (3) comprises a stepper motor (31) and a reducer (32), wherein the output end of the stepper motor (31) is connected to the input end of the reducer (32).
3. The floor cover opening mechanism according to claim 1, characterized in that: The sliding module (5) comprises a first sliding module and two second sliding modules, the first sliding module is located between the two second sliding modules, the first sliding module comprises a first sliding block (51) and a first linear slide rail (52) that are slidably matched, the two second sliding modules each comprise a second sliding block (53) and a second linear slide rail (54) that are slidably matched, the primary linear drive mechanism is connected to the first sliding block (51) via a first connecting plate (55), and the rotating shaft support seat (7) is respectively connected to the two second sliding blocks (53) via two second connecting plates (56).
4. The floor cover opening mechanism according to claim 3, characterized in that: The primary linear drive mechanism comprises a primary cylinder (41), the primary cylinder (41) being arranged on the first connecting plate (55) via a first cylinder mounting plate (43), the output end of the primary cylinder (41) being connected to the side wall of the rotating shaft support seat (7), and the secondary linear drive mechanism comprises a secondary cylinder (42), the secondary cylinder (42) being arranged on the upper end of the base (1) via a second cylinder mounting plate (44), the output end of the secondary cylinder (42) being connected to the first connecting plate (55) via a transmission plate (45).
5. The floor cover opening mechanism according to claim 4, characterized in that: A primary buffer (46) corresponding to the rotating shaft support seat (7) is arranged at the upper end of the first connecting plate (55), and a secondary buffer (47) corresponding to the transmission plate (45) is arranged at the upper end of the base (1).
6. The floor cover opening mechanism according to claim 2, characterized in that: The clutch transmission assembly (8) comprises a separate active rotating push block (81) and a driven rotating block (82), wherein the active rotating push block (81) is connected to the output end of the reducer (32), and the driven rotating block (82) is connected to the end of the rotating shaft (6).
7. The floor cover opening mechanism according to claim 6, characterized in that: The active rotating push block (81) is provided with two induction plates (83), the rotating shaft support seat (7) is provided with two position sensors (84) respectively adapted to the two induction plates (83), and an origin sensor (61) is provided at the end of the rotating shaft (6).
8. The floor cover opening mechanism according to claim 1, characterized in that: Two groups of rotating cover-opening hook plates (2) adapted to the ground cover are arranged on the rotating shaft (6), and the two groups of rotating cover-opening hook plates (2) each include a cover-opening plate (21) and a rotating shaft connecting seat (22), one end of the cover-opening plate (21) is connected to the rotating shaft (6) via the rotating shaft connecting seat (22), and a bent hook plate (23) is extended from the other end of the cover-opening plate (21).
9. The floor cover opening mechanism according to claim 1, characterized in that: Two support plates (71) are provided on the rotating shaft support seat (7), and both support plates (71) are provided with bearings (72) adapted to the rotating shaft (6).
10. The floor cover opening mechanism according to claim 1, characterized in that: The axial direction of the rotating shaft (6) is perpendicular to the sliding direction of the sliding module (5).