Efficient energy-saving gear reducer device

Abstract

The utility model relates to the technical field of gear reduction, in particular to an efficient energy-saving gear reducer device which comprises a device shell, an input end is arranged on one side of the device shell, and an output end is arranged on the other side of the device shell. A moving assembly is arranged at the top end of the device shell. Fixing assemblies are arranged on the two sides of the device shell correspondingly. Through cooperative use of the circular cover, the fixed circular ring, the disc, the sliding block and the preformed hole, the purpose of adding lubricating oil without overall disassembly can be achieved, the time for shutdown and machine disassembly is shortened, the maintenance time and the labor cost are effectively saved, the operation safety is improved, and the working efficiency is improved. Meanwhile, the situation that dust enters lubricating oil and the interior of the device shell is reduced, oil pollution and deterioration can be prevented, the good performance and stability of the lubricating oil are kept, the equipment failure and maintenance requirements are reduced, and therefore the maintenance cost and the maintenance frequency are reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of gear reduction, in particular to a high-efficiency and energy-saving gear reducer device. Background Art

[0002] High-efficiency and energy-saving gear reducer devices generally refer to gear reduction devices that can achieve high efficiency and energy saving in the transmission process. Such devices are usually designed for use in industrial machinery or equipment to reduce energy consumption and improve the efficiency of mechanical systems. They aim to balance performance, durability and energy efficiency to meet the needs of modern industry for sustainable development and energy conservation.

[0003] Existing gear reducer devices need to add lubricating oil after they have been used for a long time. Most of them need to be disassembled as a whole for adding lubricating oil. When adding lubricating oil, the exposed gears are easy to fall into a lot of dust, affecting the use and operation of the device. At the same time, after long-term use, a lot of dust is easy to flow into the gap between the output and input ends of some devices and the device casing, which is not conducive to long-term use.

[0004] To this end, we proposed a high-efficiency and energy-saving gear reducer device to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide an efficient and energy-saving gear reducer device to solve the problems raised in the above background technology that the whole device needs to be disassembled when adding lubricating oil, which is easy to enter dust, and the output end and input end are easy to enter dust after long-term use, which affects the use.

[0006] To achieve the above purpose, the utility model provides the following technical solutions: a high-efficiency energy-saving gear reducer device, comprising a device housing,

[0007] An input end, one side of the device housing is provided with an input end, and the other side of the device housing is provided with an output end;

[0008] A moving component is disposed on the top of the device housing;

[0009] A fixing component is provided on both sides of the device housing.

[0010] Preferably, the movable component includes a fixed ring, and the fixed ring is fixed to the top of the device housing, sliding grooves are provided on both sides of the inner wall of the fixed ring, and sliders are slidably inserted in the sliding grooves, the other end of the slider is fixedly connected to a disc, and L-shaped columns are fixedly connected to both sides of the top of the disc, a silicone ring is fixedly sleeved on the bottom surface of the disc, a circular cover is movable sleeved on the top of the fixed ring, and the circular cover is fixed to the top of the device housing by screws.

[0011] Preferably, the surface of the disc is provided with reserved holes, and there are multiple groups of reserved holes, and the multiple groups of reserved holes are distributed in a surrounding manner and at equal intervals, so that the lubricating oil can flow down evenly to lubricate the internal gears.

[0012] Preferably, the L-shaped columns are symmetrically arranged in two groups, and the two groups of L-shaped columns are movably engaged with both sides of the fixed ring to facilitate flexible and rapid replacement.

[0013] Preferably, the fixing assembly includes a dust cover, and the dust cover is fixedly sleeved on the surfaces of the input end and the output end, both sides of the dust cover are fixedly connected to limiting columns, and a moving rod is slidably inserted in the limiting columns, and a nut is provided on the surface of the moving rod through a threaded rotating sleeve, and one end of the input end and the output end are fixedly sleeved with a sealing ring, which effectively reduces the entry of dust and prolongs the service life.

[0014] Preferably, one side of the moving rod is hingedly arranged on one side of the device housing, and the moving rod is provided in multiple groups, and each two groups of the moving rods are symmetrically arranged, which is convenient for quick replacement and maintenance, and can maintain a stable dustproof function during use.

[0015] Compared with the prior art, the beneficial effects of the utility model are: the utility model;

[0016] Through the coordinated use of the round cover, the fixed ring, the disc, the slider and the reserved hole, the purpose of adding lubricating oil can be achieved without disassembling the entire machine, the time of shutdown and disassembly of the machine can be reduced, maintenance time and labor costs can be effectively saved, and human errors and operational risks in the maintenance process can be reduced, and operational safety can be improved. At the same time, the occurrence of dust entering the lubricating oil and the inside of the device casing can be reduced, which can prevent oil contamination and deterioration, maintain the good performance and stability of the lubricating oil, reduce equipment failures and maintenance needs, thereby reducing maintenance costs and maintenance times.

[0017] Through the coordinated use of dust covers, limit columns, moving rods, sealing rings and nuts, the purpose of reducing dust from entering the device from the output and input ends can be achieved, and the internal mechanical parts can be effectively protected from wear and damage, thereby extending the service life of the device. It can also reduce the possibility of equipment failure, protect the equipment from long-term stable operation, help maintain internal cleanliness, reduce the frequency and cost of cleaning and maintenance, and ensure the working efficiency and performance stability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a schematic diagram of a three-dimensional front view of the structure of the utility model;

[0020] Figure 2 It is a three-dimensional front exploded schematic diagram of the mobile component of the utility model;

[0021] Figure 3 It is a three-dimensional front exploded schematic diagram of the fixing assembly of the utility model;

[0022] Figure 4 It is a three-dimensional front view schematic diagram of the fixing component of the utility model.

[0023] In the figure: 1. Device housing; 2. Input end; 3. Round cover; 4. Screw; 5. Output end; 6. Dust cover; 7. Limit column; 8. Moving rod; 9. Fixed ring; 10. Slide groove; 11. Silicone ring; 12. Disc; 13. L-shaped column; 14. Slider; 15. Reserved hole; 16. Sealing ring; 17. Nut. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Embodiment 1

[0026] like Figures 1 to 4 As shown, this embodiment proposes a high-efficiency energy-saving gear reducer device, including a device housing 1, an input end 2 is provided on one side of the device housing 1, and an output end 5 is provided on the other side of the device housing 1;

[0027] A moving component is provided at the top of the device housing 1. The moving component includes a fixed ring 9, and the fixed ring 9 is fixed at the top of the device housing 1. Slide grooves 10 are provided on both sides of the inner wall of the fixed ring 9, and a slider 14 is slidably inserted in the slide groove 10. As the disc 12 moves up and down, the slider 14 slides up and down in the slide groove 10 synchronously. The length of the slide groove 10 is less than that of the fixed ring 9, so that the disc 12 is more stable when in use, and effectively prevents deviation and displacement;

[0028] The other end of the slider 14 is fixedly connected to the disc 12, and the top two sides of the disc 12 are fixedly connected to L-shaped columns 13. Two groups of L-shaped columns 13 are symmetrically arranged. The two groups of L-shaped columns 13 are movably engaged with the two sides of the fixed ring 9, so that the disc 12 is fixed more firmly inside the fixed ring 9, avoiding tilting when adding lubricating oil, so that the lubricating oil can leak evenly, and it is also convenient to replace and use, avoiding clogging of the reserved hole 15 after long-term use and affecting use, which is more convenient to use;

[0029] The bottom surface of the disc 12 is fixedly sleeved with a silicone ring 11, and the top movable sleeve of the fixed circular ring 9 is provided with a circular cover 3, and the circular cover 3 is fixed to the top of the device housing 1 by screws 4. When the disc 12 is placed inside the fixed circular ring 9, the silicone ring 11 can further reduce the gap between the disc 12 and the fixed circular ring 9. The silicone seal material has good elasticity and sealing performance, which prevents the lubricating oil from falling, and also reduces the possibility of dust entering the inside of the device housing 1, thereby increasing the sealing performance during use;

[0030] The surface of the disc 12 is penetrated with reserved holes 15, and the reserved holes 15 are provided in multiple groups, and the multiple groups of reserved holes 15 are equidistantly distributed in a surrounding manner, so that the lubricating oil can flow evenly to the inside of the device housing 1, so that the gears inside the device housing 1 are soaked, reducing friction and wear between the gears and extending the service life.

[0031] Embodiment 2

[0032] like Figure 3 and Figure 4 As shown, based on the same concept as the above embodiment, this embodiment further proposes: a fixing component, both sides of the device housing 1 are provided with a fixing component, the fixing component includes a dust cover 6, and the dust cover 6 is fixedly sleeved on the surface of the input end 2 and the output end 5, the two sides of the dust cover 6 are fixedly connected to the limiting column 7, and the limiting column 7 is slidably inserted with a moving rod 8, one side of the limiting column 7 is provided with an arc groove, and the moving rod 8 is slidably inserted in the arc groove, the device housing 1 and the dust cover 6 are fixed by rotating the moving rod 8 into the arc groove, and the moving rod 8 is moved out of the arc groove when replacing, and flexible replacement and fixing are achieved to meet different usage requirements;

[0033] The surface of the moving rod 8 is provided with a nut 17 through a threaded rotation sleeve, and one side of the nut 17 is close to one side of the limiting column 7. The nut 17 is rotated on the surface of the moving rod 8, so that the nut 17 and the limiting column 7 are pressed or loosened, so as to fix and separate the moving rod 8 from the limiting column 7, and it is convenient to replace the hole of the dust cover 6 after it is blocked;

[0034] The input end 2 and one end of the output end 5 are fixedly sleeved with a sealing ring 16 to further reduce the possibility of dust and impurities entering the interior of the device housing 1, making the device more airtight, more stable during operation, and reducing operating failures, thereby reducing the number of maintenance and overhauls;

[0035] One side of the moving rod 8 is hingedly set on one side of the device housing 1, and one side of the moving rod 8 is hingedly set on one side of the device housing 1. There are multiple groups of moving rods 8, and every two groups of moving rods 8 are symmetrically arranged. The symmetrical arrangement can more firmly fix the dust cover 6 on the surface of the limiting column 7 to avoid falling off and displacement during use. It is safer and more reliable during use, and the service life of the device is effectively extended.

[0036] Working principle: Place the whole in a suitable position so that the housing 1 of the device can run smoothly as a whole, connect the input terminal 2 to the motor, and connect the output terminal 5 to the mechanical equipment or load that needs to transmit power;

[0037] When it is necessary to add lubricating oil, the two sets of screws 4 are rotated and unscrewed, the circular cover 3 is removed, and the lubricating oil is poured into the surface of the disc 12 in the fixed circular ring 9. The lubricating oil flows down along the multiple sets of reserved holes 15 and flows to the surface of the gear. When the disc 12 needs to be replaced for a long time, the disc 12 and the L-shaped column 13 are taken out, and the slider 14 slides in the slide groove 10 as the disc 12 is removed, and then the new disc 12 is put into the fixed circular ring 9, so that the L-shaped column 13 and the fixed circular ring 9 are interactively engaged, and the slider 14 is slidably inserted into the slide groove 10, and the silicone ring 11 increases the sealing performance between the disc 12 and the fixed circular ring 9;

[0038] Secondly, the dust cover 6 is passed through the surfaces of the input end 2 and the output end 5 in turn and fixed, and then the multiple groups of movable rods 8 are rotated into the arc-shaped grooves of the limiting columns 7, and then the nuts 17 on the surfaces of the movable rods 8 are rotated so that the nuts 17 are tightly attached to one side of the limiting columns 7. At this time, the limiting columns 7 and the nuts 17 are tightly pressed against each other, so that the dust cover 6 is fixed on the surfaces of the input end 2 and the output end 5, and the sealing ring 16 reduces the gap between the output end 5 and the device housing 1.

[0039] The above is the entire working principle of the utility model.

[0040] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0041] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0042] Finally: The above are only preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A high-efficiency and energy-saving gear reducer device, comprising a device housing (1), characterized in that: An input end (2), the input end (2) is arranged on one side of the device housing (1), and an output end (5) is arranged on the other side of the device housing (1); a moving component, the moving component is arranged at the top of the device housing (1); and a fixed component, the fixed components are arranged on both sides of the device housing (1).

2. The high-efficiency and energy-saving gear reducer device according to claim 1, characterized in that: The movable assembly comprises a fixed circular ring (9), and the fixed circular ring (9) is fixed to the top of the device housing (1), and the inner wall of the fixed circular ring (9) is provided with sliding grooves (10) on both sides, and a slider (14) is slidably inserted in the sliding groove (10), the other end of the slider (14) is fixedly connected to a circular disk (12), and the top two sides of the circular disk (12) are fixedly connected to L-shaped columns (13), the bottom surface of the circular disk (12) is fixedly sleeved with a silicone ring (11), and the top of the fixed circular ring (9) is movably sleeved with a circular cover (3), and the circular cover (3) is fixed to the top of the device housing (1) by screws (4).

3. The high-efficiency and energy-saving gear reducer device according to claim 2 is characterized in that: The surface of the disk (12) is penetrated with reserved holes (15), and the reserved holes (15) are provided in multiple groups, and the multiple groups of reserved holes (15) are distributed in a surrounding manner with equal distances.

4. The high-efficiency and energy-saving gear reducer device according to claim 2 is characterized in that: The L-shaped columns (13) are symmetrically arranged in two groups, and the two groups of L-shaped columns (13) are movably engaged with the two sides of the fixed ring (9).

5. The high-efficiency and energy-saving gear reducer device according to claim 1 is characterized in that: The fixing assembly comprises a dust cover (6), and the dust cover (6) is fixedly sleeved on the surfaces of the input end (2) and the output end (5), the two sides of the dust cover (6) are fixedly connected to limit posts (7), and a moving rod (8) is slidably inserted in the limit post (7), a nut (17) is sleeved on the surface of the moving rod (8) through threaded rotation, and one end of the input end (2) and the output end (5) are fixedly sleeved with a sealing ring (16).

6. The high-efficiency and energy-saving gear reducer device according to claim 5, characterized in that: One side of the moving rod (8) is hingedly arranged on one side of the device housing (1), and the moving rod (8) is arranged in multiple groups, with each two groups of the moving rods (8) being symmetrically arranged.

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