Air cooling tower

By setting up a screen plate and a filter mechanism inside the tower body of the air-cooling tower, the problem of low gas-liquid separation efficiency of the existing air-cooling tower is solved, and more efficient gas-liquid separation is achieved, free moisture is reduced, the life of the molecular sieve is extended, and energy is saved.

CN222544457UActive Publication Date: 2025-02-28HENAN JINDADI CHEM IND CO LTD
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Patent Information

Application Number
CN202421215688.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-02-28
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

After cooling compressed air, the existing air-cooling tower has low gas-liquid separation efficiency, resulting in a large amount of free water still in the gas, which increases the working pressure of the downstream drying section, shortens the life and regeneration cycle of the molecular sieve, and requires a lot of energy, causing energy waste.

Method used

An air-cooling tower is designed, and a screen plate and a filtering mechanism are installed inside the tower body. The cooling water sprayed through the spray head is mixed with gas. The screen plate increases the spray area and the split column avoids the accumulation of cooling water. The filtering mechanism includes a movable plate, a filter plate, a clamping column and a clamping hole, which is used to improve the gas-liquid separation efficiency and facilitate disassembly and replacement.

Benefits of technology

It effectively improves the gas-liquid separation efficiency, reduces the free moisture in the gas, reduces the working pressure of the downstream drying section, extends the life and regeneration cycle of the molecular sieve, saves energy, and improves production efficiency.

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Abstract

The utility model relates to the field of air separation, and discloses an air cooling tower which comprises a tower body, an air inlet hole is formed in one side wall of the tower body, a conveying mechanism used for conveying gas is arranged above the air inlet hole, the conveying mechanism is located in the tower body, a sieve plate for increasing the spraying area is arranged in the tower body, and the sieve plate is located in the tower body. The clamping section of the clamping column is in a circular arc shape, the bottom end of the clamping hole is an arc surface, the clamping column and the clamping hole are connected in a clamped mode, meanwhile, disassembly is convenient, and when disassembly is needed, the filter plate is pulled, the arc surface edge of the clamping hole of the filter plate compresses the arc surface of the clamping column, the clamping column pushes the movable plate to move, and the movable plate can be conveniently disassembled. The movable plate moves towards the fixed plate, the distance between the movable plate and the side wall of the tower body is increased, and then the filter plate is pulled to slide out, so that the filter plate is convenient to replace.
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Description

Technical Field

[0001] The utility model relates to the field of air separation, in particular to an air cooling tower. Background Art

[0002] The pre-cooling system is an indispensable part of the air separation system. The air temperature after filtration and compression is about 100 degrees, and it must be cooled by a pre-cooling system (usually including an air cooling tower and a water cooling tower). The air cooling tower is a necessary part of the pre-cooling system. The compressed air after cooling through the air cooling tower can enter the downstream purification system and finally undergo distillation separation.

[0003] In the downstream purification system, the air usually needs to be dried before the necessary purification process can be carried out. The existing air-cooling towers for cooling compressed air all use a filler spray structure to cool the compressed air. Although some air-cooling towers are equipped with gas-liquid separation devices, the separation efficiency is too low, resulting in a large amount of free water in the gas after gas-liquid separation. This brings great working pressure to the downstream drying section, resulting in a shortened life and regeneration cycle of the molecular sieve used to dry the gas in the drying section. This not only affects the production efficiency but also usually requires a lot of energy during the regeneration process, which also causes energy waste and affects production.

[0004] Therefore, an air cooling tower is used to solve the above problems. Summary of the invention

[0005] The utility model aims to provide an air cooling tower to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: it includes a tower body, a side wall of the tower body is provided with an air inlet, a conveying mechanism for conveying gas is provided above the air inlet, the conveying mechanism is located inside the tower body, a sieve plate for increasing the spraying area is provided inside the tower body, and a filtering mechanism is provided at the top of the inner part of the tower body.

[0007] Preferably, a water inlet pipe is provided between the sieve plate and the filtering mechanism, and a water spray head is provided at the water outlet end of the water inlet pipe.

[0008] Preferably, a partition column is provided at the top of the sieve plate.

[0009] Preferably, the conveying mechanism is arranged below the sieve plate, and the conveying mechanism comprises a support frame arranged inside the tower body, and a fan is arranged at the top of the support frame.

[0010] Preferably, the filtering mechanism comprises a support plate provided with two side walls inside the tower body, a fixed plate is provided at the top of the support plate, a movable plate is provided on one side of the fixed plate close to the inner wall of the tower body, and a movable part is provided between the movable plate and the fixed plate.

[0011] Preferably, a filter plate is provided on one side of the movable plate, and the filter plate is provided on the top end of the support plate.

[0012] Preferably, the filter plate is concave, and the protrusions on both sides of the filter plate are clamped between the movable plate and the side wall of the tower body.

[0013] Preferably, a clamping column is provided on one side of the movable plate close to the filter plate, a clamping hole is provided on the inner side of the filter plate, and the clamping column is clamped in the clamping hole.

[0014] Preferably, a front end of the movable plate is provided with an inclined angle on one side close to the filter plate, and a rear end of the filter plate is provided with another inclined angle on one side close to the movable plate, and the inclined angle and the inclined angle are staggered and connected and inserted.

[0015] Preferably, a front baffle is provided on the front side of the tower body, a movable block is provided above the front side of the front baffle, the movable block is coaxial with the filtering mechanism, a drainage hole is provided at the bottom end of the tower body, and an exhaust hole is provided at the top end of the tower body.

[0016] Technical effects and advantages of the utility model:

[0017] 1. The utility model partition column avoids the accumulation of cooling water after being scattered. The cooling water drips on the partition column and diffuses to the cylindrical surface of the adjacent partition column, reducing the scattered cooling water on the inner and side walls of the tower body, thereby achieving the purpose of cooling water diffusion.

[0018] 2. The cross-section of the clamping column of the utility model is arc-shaped, and the bottom end of the clamping hole is an arc surface. The two are clamped together and are easy to disassemble. When disassembly is required, the filter plate is pulled, and the arc surface edge of the clamping hole of the filter plate compresses the arc surface of the clamping column. The clamping column pushes the movable plate to move, and the movable plate moves toward the fixed plate. The distance between the movable plate and the side wall of the tower body increases, and then the filter plate is pulled out to facilitate the replacement of the filter plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0020] Figure 2 It is a schematic diagram of the internal structure of the tower body of the utility model.

[0021] Figure 3 This is a schematic diagram of the structure of the filtering mechanism of the utility model.

[0022] Figure 4 This is a schematic diagram of the structure of the movable plate of the utility model.

[0023] Figure 5 This is a schematic diagram of the structure of the filter plate of the utility model.

[0024] In the figure: 1, tower body; 2, front baffle; 3, movable block; 4, exhaust hole; 5, air inlet hole; 6, drainage hole; 7, water inlet pipe; 701, sprinkler head; 8, support frame; 9, fan; 10, sieve plate; 11, dividing column; 12, filtering mechanism; 1201, supporting plate; 1202, fixed plate; 1203, movable plate; 1204, filter plate; 1205, movable part; 1206, tilt angle; 1207, clamping column; 1208, oblique angle; 1209, clamping hole. DETAILED DESCRIPTION

[0025] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0026] In the downstream purification system, the air usually needs to be dried before the necessary purification process can be carried out. The existing air-cooling towers for cooling compressed air all use a filler spray structure to cool the compressed air. Although some air-cooling towers are equipped with gas-liquid separation devices, the separation efficiency is too low, resulting in a large amount of free water in the gas after gas-liquid separation. This brings great working pressure to the downstream drying section, resulting in a shortened life and regeneration cycle of the molecular sieve used to dry the gas in the drying section. This not only affects the production efficiency but also usually requires a lot of energy during the regeneration process, which also causes energy waste and affects production.

[0027] The cooled gas contains dust, which will pollute the air if discharged directly into the atmosphere, and requires a filter to filter it.

[0028] The utility model provides Figures 1 to 5 An air-cooling tower shown includes a tower body 1, a side wall of the tower body 1 is provided with an air inlet 5, a conveying mechanism for conveying gas is provided above the air inlet 5, and the conveying mechanism is located inside the tower body 1. A sieve plate 10 for increasing the spraying area is provided inside the tower body 1, and a filtering mechanism 12 is provided at the top of the inner part of the tower body 1.

[0029] When in use, the air inlet 5 transports gas to the interior of the tower body 1, and the gas drives the conveying mechanism to blow the gas upward. The gas is diffused by blowing and merges with the cooling water sprayed from the water inlet pipe 7 to cool the gas. The sieve plate 10 inside the tower body 1 diffuses the cooling water to increase the area of ​​cooling water spraying. After the gas merges with the cooling water and cools down, the gas rises and passes through the filtering mechanism 12 to be discharged from the interior of the tower body 1. The filtering mechanism 12 filters the gas to ensure that the discharged gas does not pollute the atmosphere.

[0030] A water inlet pipe 7 is provided between the sieve plate 10 and the filtering mechanism 12 , and a water spray head 701 is provided at the water outlet end of the water inlet pipe 7 .

[0031] A partition column 11 is disposed at the top of the sieve plate 10 .

[0032] When in use, the water source sprayed from the water spray head 701 flows to the sieve plate 10 to cool the gas. The water source sprayed from the water spray head 701 flows to the dividing column 11. The top of the dividing column 11 breaks up the cooling water. The broken up water source flows to the sieve plate 10 and then flows to the conveying mechanism through the sieve holes of the sieve plate 10.

[0033] The dividing column 11 is conical, and the top cylindrical surface of the dividing column 11 breaks up the cooling water, and the broken up cooling water flows to the cylindrical surface of the dividing column 11, and then flows to the sieve plate 10. The dividing column 11 is provided to break up the cooling water, and the broken up cooling water flows to the cylindrical surface to avoid diffusing to the inner side wall of the tower body 1.

[0034] After the cooling water directly drips onto the end surface of the sieve plate 10, the water source diffuses back to the surroundings, diffuses onto the inner wall and side wall of the tower body 1, and then flows to the end surface of the sieve plate 10 and accumulates together again.

[0035] Therefore, the partition column 11 prevents the accumulation of the dispersed cooling water. The cooling water drips on the partition column 11 and diffuses to the cylindrical surface of the adjacent partition column 11, reducing the amount of cooling water scattered on the inner wall and side wall of the tower body 1, thereby achieving the purpose of cooling water diffusion.

[0036] The conveying mechanism is arranged below the sieve plate 10 , and comprises a support frame 8 arranged inside the tower body 1 , and a fan 9 is arranged at the top of the support frame 8 .

[0037] When in use, the gas flows into the interior of the tower body 1 through the air inlet 5, and the gas rises, driving the fan 9 to rotate. The rotating fan 9 drives the gas to rise rapidly, thereby achieving the purpose of conveying the gas.

[0038] The filtering mechanism 12 includes a support plate 1201 provided with two side walls inside the tower body 1, a fixed plate 1202 is provided at the top of the support plate 1201, a movable plate 1203 is provided on one side of the fixed plate 1202 close to the inner wall of the tower body 1, and a movable part 1205 is provided between the movable plate 1203 and the fixed plate 1202.

[0039] A filter plate 1204 is disposed on one side of the movable plate 1203 , and the filter plate 1204 is disposed on the top of the support plate 1201 .

[0040] The filter plate 1204 is concave, and the protrusions on both sides of the filter plate 1204 are clamped between the movable plate 1203 and the side wall of the tower body 1.

[0041] When in use, the filter plate 1204 slides into the interior of the tower body 1, and the two sides of the filter plate 1204 compress the movable plate 1203, and the movable plate 1203 compresses the movable part 1205, so that the movable plate 1203 approaches the fixed plate 1202, and the distance between the movable plate 1203 and the side wall of the tower body 1 is increased, so that the filter plate 1204 has enough space to slide into the interior of the tower body 1, and the filter plate 1204 is slid and placed on the top of the support plate 1201, and the support plate 1201 supports the filter plate 1204.

[0042] A clamping column 1207 is disposed on one side of the movable plate 1203 close to the filter plate 1204 , and a clamping hole 1209 is provided on the inner side of the filter plate 1204 , and the clamping column 1207 is clamped with the clamping hole 1209 .

[0043] When in use, after the filter plate 1204 slides into the interior of the tower body 1 , the movable member 1205 drives the movable plate 1203 to approach the filter plate 1204 , so that the clamping column 1207 of the movable plate 1203 is clamped with the clamping hole 1209 of the filter plate 1204 .

[0044] The movable member 1205 drives the movable plate 1203 to support the filter plate 1204 on both sides, and at the same time, the clamping column 1207 is clamped with the clamping hole 1209 to prevent the filter plate 1204 from being separated from the support plate 1201 during use.

[0045] The cross-section of the clamping column 1207 is an arc shape, and the bottom end of the clamping hole 1209 is an arc surface. The two are clamped together and are easy to disassemble. When disassembly is required, the filter plate 1204 is pulled, and the arc surface edge of the clamping hole 1209 of the filter plate 1204 compresses the arc surface of the clamping column 1207. The clamping column 1207 pushes the movable plate 1203 to move, and the movable plate 1203 moves toward the fixed plate 1202. The distance between the movable plate 1203 and the side wall of the tower body 1 increases, and then the filter plate 1204 is pulled out to facilitate replacement or repair of the filter plate 1204.

[0046] The front end of the movable plate 1203 is provided with an inclined angle 1206 on one side close to the filter plate 1204, and the rear end of the filter plate 1204 is provided with an inclined angle 1208 on one side close to the movable plate 1203. The inclined angle 1206 and the inclined angle 1208 are inserted and connected in a staggered manner.

[0047] When in use, the inclination angle 1206 of the movable plate 1203 matches the inclination angle 1208 of the filter plate 1204, and no manual intervention is required. The edge of the inclination angle 1208 of the filter plate 1204 compresses the edge of the inclination angle 1206 of the movable plate 1203, and the movable plate 1203 moves in the same way as the movable plate 1203 is compressed by the clamping column 1207.

[0048] The movable member 1205 is a spring.

[0049] A front baffle plate 2 is provided on the front side of the tower body 1, a movable block 3 is provided above the front side of the front baffle plate 2, and the movable block 3 is coaxial with the filtering mechanism 12. A drainage hole 6 is provided at the bottom end of the tower body 1, and an exhaust hole 4 is provided at the top end of the tower body 1.

[0050] When in use, the movable block 3 is snap-connected with the front baffle 2. When in use, by opening the snap-connecting mechanism, the movable block 3 moves on the front baffle 2, pushing the movable block 3 to enter the interior of the tower body 1, pulling the filter plate 1204, the filter plate 1204 passes through the front baffle 2 and is pulled out from the movable block 3, the filter plate 1204 is replaced, the drain hole 6 is used to discharge the coolant inside the tower body 1, and the exhaust hole 4 discharges the cooled and filtered gas.

[0051] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An air cooling tower, characterized in that: The tower body (1) comprises a tower body (1), a side wall of the tower body (1) is provided with an air inlet (5), a conveying mechanism for conveying gas is provided above the air inlet (5), the conveying mechanism is located inside the tower body (1), a sieve plate (10) for increasing the spraying area is provided inside the tower body (1), and a filtering mechanism (12) is provided at the top end of the tower body (1).

2. An air cooling tower according to claim 1, characterized in that: A water inlet pipe (7) is provided between the sieve plate (10) and the filtering mechanism (12), and a water spray head (701) is provided at the water outlet end of the water inlet pipe (7).

3. An air cooling tower according to claim 2, characterized in that: A dividing column (11) is provided at the top end of the sieve plate (10).

4. An air cooling tower according to claim 1, characterized in that: The conveying mechanism is arranged below the sieve plate (10), and comprises a support frame (8) arranged inside the tower body (1), and a fan (9) is arranged at the top of the support frame (8).

5. An air cooling tower according to claim 1, characterized in that: The filtering mechanism (12) comprises a support plate (1201) provided on both side walls inside the tower body (1); a fixed plate (1202) is provided on the top of the support plate (1201); a movable plate (1203) is provided on one side of the fixed plate (1202) close to the inner wall of the tower body (1); and a movable part (1205) is provided between the movable plate (1203) and the fixed plate (1202).

6. An air cooling tower according to claim 5, characterized in that: A filter plate (1204) is provided on one side of the movable plate (1203), and the filter plate (1204) is provided on the top end of the support plate (1201).

7. An air cooling tower according to claim 6, characterized in that: The filter plate (1204) is concave, and the protruding parts on both sides of the filter plate (1204) are clamped between the movable plate (1203) and the side wall of the tower body (1).

8. An air cooling tower according to claim 7, characterized in that: A clamping column (1207) is provided on one side of the movable plate (1203) close to the filter plate (1204), a clamping hole (1209) is provided on the inner side of the filter plate (1204), and the clamping column (1207) is clamped with the clamping hole (1209).

9. An air cooling tower according to claim 8, characterized in that: The front end of the movable plate (1203) is provided with an inclined angle (1206) on one side close to the filter plate (1204), and the rear end of the filter plate (1204) is provided with an inclined angle (1208) on one side close to the movable plate (1203), and the inclined angle (1206) and the inclined angle (1208) are staggered and connected and inserted.

10. An air cooling tower according to claim 1, characterized in that: A front baffle (2) is arranged on the front side of the tower body (1), a movable block (3) is arranged above the front side of the front baffle (2), and the movable block (3) is coaxial with the filtering mechanism (12). A liquid discharge hole (6) is provided at the bottom end of the tower body (1), and an exhaust hole (4) is provided at the top end of the tower body (1).