Mutual inductor wire separating and arranging tool clamp

By designing transformer line processing fixtures, the synergy of shell locks, positioning jaws, wire clips and top presses, the problem of unstable and time-consuming wire head winding in transformer assembly is solved, and an efficient and accurate assembly process is achieved, and automated assembly is promoted.

CN222546131UActive Publication Date: 2025-02-28ZHONGSHAN TIANRUI MASCH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421044988.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-02-28
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The existing transformer assembly process requires workers to manually wrap the wire head of the coil on the terminals of the housing, resulting in unstable assembly quality, time-consuming and labor-consuming and unfavorable to the improvement of production efficiency.

Method used

A transformer wire splitter tooling fixture is designed, including housing lockers, positioning jaws, wire clips and top presses. Through the synergy of these components, accurate positioning and automatic winding of transformer coil wires are achieved.

Benefits of technology

The tooling clamp effectively improves the positioning accuracy and winding efficiency of transformer assembly, reduces the winding defect rate, and helps to achieve automatic assembly of transformers.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 00000000_0000_ABST
    Figure 00000000_0000_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of mutual inductor production equipment, and particularly relates to a mutual inductor wire separating and arranging tool clamp which comprises a shell clamping seat, a coil shell is installed in the shell clamping seat, a wiring terminal is arranged at the front end of the coil shell, and positioning clamping jaws are arranged at the front end of the shell clamping seat and correspond to the left side and the right side of the wiring terminal. A wire clamp is further arranged at the front end of the positioning clamping jaw, the wire clamp comprises a bottom plate and a top plate which are attached up and down, and one side of the top plate is connected with a rotating shaft. According to the mutual inductor wire separating and arranging tool clamp, the mutual inductor shell and the wire of the coil can be effectively fixed in a directional mode, the operation efficiency of winding the wire on the wiring terminal on the mutual inductor shell can be improved, the mutual inductor wire separating and arranging tool clamp can be used in cooperation with automatic equipment, and remarkable practical significance is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of transformer production equipment, in particular to a transformer branching line fixture. Background Art

[0002] Current transformer, abbreviated as CT, converts a larger primary current into a smaller secondary current through a certain transformation ratio based on the principle of electromagnetic induction. It is mainly used for line protection, current measurement, electrical isolation, etc.

[0003] In the power supply circuit, the current and voltage are relatively high. It is very dangerous to measure directly. Therefore, a transformer is generally used. The transformer can change high voltage into low voltage, or change large current into small current, that is, it plays the role of current conversion and voltage conversion and electrical isolation. The sensor generally includes a shell, a transformer coil arranged in the installation groove of the shell, and a terminal connected to the wire end of the transformer coil. When assembling the transformer, first install the transformer coil into the installation groove of the shell, and then weld the wire end to the terminal.

[0004] The commonly used transformer housing on the market is shown in the patent document with patent number CN202021730567.1 and name “A transformer housing”, which includes a first shell and a wiring terminal fixed on the first shell by a positioning and mounting structure.

[0005] In order to connect the two ends of the transformer coil with the wiring terminals on the casing, workers are often required to manually wrap the wire ends of the transformer coil around the wiring terminals of the transformer casing. The assembly quality is unstable and the assembly is time-consuming and labor-intensive, which is not conducive to improving production efficiency.

[0006] In view of this, it is necessary to improve the assembly process of the transformer by automation and mechanization. Utility Model Content

[0007] In order to solve the problem that the current transformer coil with a casing requires workers to manually wind the wire ends of the transformer coil onto the wiring terminals of the transformer casing, resulting in unstable assembly quality and time-consuming and labor-intensive assembly, a transformer branching fixture is provided.

[0008] A transformer branch line tooling fixture comprises a shell holder, in which a coil shell is installed, a wiring terminal is arranged at the front end of the coil shell, and positioning claws are arranged on the left and right sides of the front end of the shell holder corresponding to the wiring terminal, and a wire clamp is also arranged at the front end of the positioning claw, and the wire clamp comprises a bottom plate and a top plate which are fitted together, and a rotating shaft is connected to one side of the top plate.

[0009] Furthermore, a top pressing plate is provided above the shell holder corresponding to the coil shell, and the top pressing plate is connected to a lifting drive.

[0010] Furthermore, a protruding block is arranged on the outer side of the coil housing, and a protruding groove is arranged on the housing holder corresponding to the protruding block.

[0011] Furthermore, a telescopic rod is connected to the rear side of the positioning claw.

[0012] Furthermore, the telescopic rod is fixedly connected with a sliding block, and the sliding block is slidably sleeved on the front and rear guide rails.

[0013] Furthermore, a return spring is connected to the lower end of the top plate on the side opposite to the rotating shaft.

[0014] Furthermore, an opening and closing handle is connected to the side of the top plate opposite to the rotating shaft.

[0015] Furthermore, the shell holder, positioning claws, wire clamps and top pressing plates are installed in one piece, and a plurality of shell holders, positioning claws, wire clamps and top pressing plates are arranged around the outer side of the dividing plate.

[0016] Furthermore, the housing base, positioning claws and wire clamps are all installed on the positioning base plate.

[0017] The advantages of the utility model are:

[0018] 1. Effectively fix and orient the conductors of the transformer housing and coil, and easily and quickly wrap the conductors around the terminals to complete the wiring operation.

[0019] 2. High positioning accuracy can improve winding processing efficiency and reduce winding defect rate.

[0020] 3. Use the dividing plate to transfer the components of the transformer to multiple workstations, which is convenient for automated assembly with automated equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 This is a schematic diagram of the structure of the transformer branch line fixture;

[0023] Figure 2 for Figure 1 A magnified view of the structure at A;

[0024] Figure 3 for Figure 1A magnified view of the structure at B;

[0025] Figure 4 This is a schematic diagram of the structure of the transformer housing and coil.

[0026] Figure ID:

[0027] 1. Shell holder; 101. Raised slot; 2. Positioning claw; 201. Telescopic rod; 202. Slider; 203. Front and rear guide rails; 3. Wire clamp; 301. Bottom plate; 302. Top plate; 303. Rotating shaft; 4. Top pressing piece; 401. Lifting drive; 5. Coil shell; 501. Raised block; 502. Wire; 6. Terminal block; 7. Reset spring; 8. Opening and closing handle; 9. Dividing plate; 10. Positioning bottom plate. DETAILED DESCRIPTION

[0028] In order to solve the problem that the current transformer coil with a casing requires workers to manually wind the wire ends of the transformer coil onto the wiring terminals of the transformer casing, resulting in unstable assembly quality and time-consuming and labor-intensive assembly, a transformer branching fixture is provided.

[0029] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] It should be noted that the terms such as "within", "in" and "a" cited in this specification are only for the convenience of description and are not used to limit the scope of the implementation of the present utility model. Changes or adjustments to their relative relationships, without substantially changing the technical content, should also be regarded as the scope of the implementation of the present utility model, and should be stated in advance.

[0031] In the description of the present utility model, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood by specific circumstances.

[0032] like Figures 1 to 4 As shown, this embodiment provides a transformer branching line tooling fixture, including a shell holder 1, a coil shell 5 is installed in the shell holder 1, a wiring terminal 6 is arranged at the front end of the coil shell 5, and a positioning claw 2 is arranged on the left and right sides of the front end of the shell holder 1 corresponding to the wiring terminal 6. A wire clamp 3 is also arranged at the front end of the positioning claw 2, and the wire clamp 3 includes a bottom plate 301 and a top plate 302 which are fitted together, and a rotating shaft 303 is connected to one side of the top plate 302.

[0033] In actual use, first align one side of the terminal 6 of the coil housing 5 with the positioning claw 2 and place it in the housing holder 1, the coil housing 5 is fixed in the housing holder 1, and the terminal 6 is clamped and fixed by the positioning claws 2 on the left and right sides. Then put the coil of the transformer into the coil housing 5, pull out the wire 502, and clamp it in the wire clamp 3, so as to achieve accurate positioning of the wire 502 and the terminal 6, and facilitate the subsequent accurate winding of the wire 502 on the terminal 6.

[0034] A top pressing piece 4 is provided above the housing holder 1 corresponding to the coil housing 5, and the top pressing piece 4 is connected to a lifting drive 401. The liftable top pressing piece 4 can be lowered and pressed on the top of the housing holder 1 when the coil housing 5 and the coil and other mutual inductor components are placed, further improving the positioning stability and avoiding component deviation.

[0035] The outer side of the coil housing 5 is provided with a protruding block 501, and the housing holder 1 is provided with a protruding groove 101 corresponding to the protruding block 501. Since the butting positions of the protruding block 501 and the protruding groove 101 are fixed, the protruding block 501 and the protruding groove 101 that cooperate with each other can further improve the positioning speed, and avoid the position deviation of the connection terminal 6 when the coil housing 5 is sleeved on the housing holder 1.

[0036] The rear side of the positioning claw 2 is connected with a telescopic rod 201. The telescopic rod 201 is fixedly connected with a slider 202, and the slider 202 is slidably sleeved on the front and rear guide rails 203. The positioning claw 2 can move forward and backward to prevent the positioning claw 2 from getting stuck on the coil housing 5 when the coil housing 5 is taken out.

[0037] The lower end of the top plate 302 is connected to a return spring 7 on the side opposite to the rotating shaft 303. Since the wire clamp 3 needs to clamp the wire 502, the return spring 7 can be set to press the top plate 302 in the standby state to prevent the wire 502 from loosening.

[0038] The top plate 302 is connected to an opening and closing handle 8 on the side opposite to the rotating shaft 303. The opening and closing handle 8 facilitates external equipment and users to move the top plate 302 and take out the wire 502 to be wound.

[0039] The shell holder 1, the positioning claw 2, the wire clamp 3 and the top pressing plate 4 are integrally installed, and a plurality of shell holders 1, the positioning claw 2, the wire clamp 3 and the top pressing plate 4 are arranged around the outer side of the indexing plate 9. Arranging a plurality of fixture units on the indexing plate 9 can realize the sequential transportation of the mutual inductor components along a plurality of workstations, and facilitates the use of automated equipment for the production of mutual inductors.

[0040] The housing base 1, the positioning claws 2 and the wire clamp 3 are all mounted on the positioning base 10. The positioning base 10 facilitates accurate alignment of the housing base 1, the positioning claws 2 and the wire clamp 3, and facilitates mass production of this embodiment.

[0041] The above contents are further detailed descriptions of the present invention in combination with specific preferred implementation modes. It cannot be determined that the specific implementation of the present invention is limited to these descriptions. That is, all equivalent changes and modifications made within the scope of this application should still fall within the scope of the present invention.

Claims

1. The transformer branch line fixture is characterized by: It includes a shell holder, in which a coil shell is installed, a wiring terminal is arranged at the front end of the coil shell, and positioning claws are arranged on the left and right sides of the front end of the shell holder corresponding to the wiring terminal. A wire clamp is also arranged at the front end of the positioning claw, and the wire clamp includes a bottom plate and a top plate which are fitted together, and a rotating shaft is connected to one side of the top plate.

2. The transformer branch line fixture according to claim 1 is characterized in that: A top pressing sheet is arranged above the shell holder corresponding to the coil shell, and the top pressing sheet is connected with a lifting drive.

3. The transformer branch line fixture according to claim 1, characterized in that: The outer side of the coil housing is provided with a protruding block, and the housing holder is provided with a protruding groove corresponding to the protruding block.

4. The transformer branch line fixture according to claim 1, characterized in that: The rear side of the positioning claw is connected with a telescopic rod.

5. The transformer branch line fixture according to claim 4, characterized in that: The telescopic rod is fixedly connected with a sliding block, and the sliding block is slidably sleeved on the front and rear guide rails.

6. The transformer branch line fixture according to claim 1, characterized in that: A return spring is connected to the lower end of the top plate on the side opposite to the rotating shaft.

7. The transformer branch line fixture according to claim 6, characterized in that: An opening and closing handle is connected to the side of the top plate opposite to the rotating shaft.

8. The transformer branch line fixture according to claim 2, characterized in that: The shell card seat, the positioning claws, the wire clamp and the top pressing plate are installed in one piece, and a plurality of shell card seats, the positioning claws, the wire clamps and the top pressing plates are arranged around the outer side of the dividing plate.

9. The transformer branch line fixture according to claim 1, characterized in that: The shell clamping seat, positioning claws and wire clamps are all installed on the positioning bottom plate.

Citation Information

Patent Citations

  • Mutual inductor shell

    CN212648009U