Anti-precipitation polycarboxylate superplasticizer reaction kettle
By using a combination of a stirring mechanism and a stirring and anti-precipitation mechanism in the polycarboxylic acid water reducing agent reactor, the problems of material precipitation in the reactor and residue adhesion in the inner wall of the kettle body are solved, and sufficient stirring of the internal materials of the kettle body and real-time cleaning of the inner wall of the kettle body are achieved.
Patent Information
- Application Number
- CN202421312924.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The materials in the polycarboxylic acid water reducing agent reactor are prone to precipitation, resulting in incomplete reaction and adherence to the residue on the inner wall of the kettle body, resulting in inconvenience in cleaning.
A polycarboxylic acid water reducing agent reactor that is anti-precipitation is designed. The mixing mechanism and the stirring anti-precipitation mechanism are combined. The swing arm and the stirring blade are driven by the agitation shaft to stir and clean the materials inside the kettle body to ensure that the materials inside the kettle body are fully stirred, avoid precipitation, and the inner wall of the kettle body is cleaned in real time through the scraper.
The materials inside the kettle body are fully stirred to avoid precipitation, and at the same time, the inner wall of the kettle body is clean, avoiding the problem of difficulty in cleaning caused by excessive bonding.
Smart Images

Figure CN222550908U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of polycarboxylate water-reducing agent reaction kettles, and in particular relates to an anti-precipitation polycarboxylate water-reducing agent reaction kettle. Background Art
[0002] The polycarboxylate water-reducing agent reactor can increase the reaction speed of the raw materials and promote the uniformity of raw material mixing through the stirring mechanism in the reactor. In actual use, the materials in the reactor are prone to precipitation, which leads to incomplete reaction of the materials and waste.
[0003] In addition, due to the sedimentation and accumulation of materials, residues are easily attached to the inner wall of the kettle, which makes it inconvenient to clean the inside of the kettle. Utility Model Content
[0004] The utility model aims to provide a polycarboxylate water-reducing agent reaction kettle with an anti-precipitation function, which can be fully stirred to effectively avoid precipitation, and can also clean the inner wall of the kettle in real time to avoid the phenomenon of being difficult to clean due to excessive adhesion.
[0005] In order to achieve the above-mentioned purpose, the utility model provides a polycarboxylate water-reducing agent reaction kettle with an anti-precipitation effect, comprising a kettle body and a kettle cover connected to the kettle body, wherein a discharge port and supporting legs are arranged at the bottom of the kettle body, the discharge port is centrally arranged and connected to a valve, and the supporting legs are evenly spaced around the discharge port, a feed port and an axial hole are arranged on the kettle cover, the axial hole is centrally arranged, a motor is connected to the top of the kettle cover, the motor is connected to a stirring shaft through a driving mechanism, and the stirring shaft is installed in the axial hole through a bearing,
[0006] The stirring shaft is located in the kettle body and is connected to a stirring mechanism, and the end thereof is connected to a stirring and anti-sedimentation mechanism;
[0007] The stirring and anti-sedimentation mechanism comprises a mounting seat fixed on the end of the stirring shaft, two ends of the mounting seat are connected with swing arms, and the end of the swing arm is connected with a stirring blade.
[0008] As a further solution of the utility model: the swing arm is rotatably connected to the mounting seat via a pin shaft, a torsion spring is sleeved on the pin shaft, one end of the torsion spring is connected to the swing arm, and the other end is connected to the mounting seat.
[0009] As a further solution of the utility model: the stirring mechanism includes support rods connected to the upper and lower parts of the stirring shaft, and the ends of the support rods on the same side are commonly connected with scrapers, and the scrapers are in contact with the inner wall of the kettle body.
[0010] As a further solution of the utility model: S-shaped blades are connected between the support rods on the same side.
[0011] As a further solution of the utility model: the stirring blades are provided with evenly distributed through holes, and the two stirring blades are initially distributed in an eight-shaped shape.
[0012] As a further solution of the utility model: the driving mechanism includes a driving gear and a driven gear meshing with each other, the driving gear is fixed to the power output end of the motor, and the driven gear is fixed to the top of the stirring shaft.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] The stirring mechanism cooperates with the stirring and anti-sedimentation mechanism to fully stir the materials inside the kettle. The stirring blades connected to the swing arm can adjust the angle according to the rotation speed of the motor, thereby forming a wider range of stirring coverage on the bottom of the kettle to avoid sedimentation.
[0015] The scraper arranged on the stirring mechanism can clean the inner wall of the kettle at any time to avoid the accumulation of sediment to form a stubborn adhesive layer that causes inconvenience in cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the utility model.
[0017] In the figure: 1, kettle cover, 2, feed port, 3, motor, 4, driving gear, 5, driven gear, 6, stirring shaft, 7, bearing, 8, shaft hole, 9, kettle body, 10, stirring mechanism, 11, stirring anti-sedimentation mechanism, 12, supporting legs, 13, discharge port, 14, valve;
[0018] 10.1, support rod, 10.2, S-shaped blade, 10.3, scraper;
[0019] 11.1, pin shaft, 11.2, mounting seat, 11.3, swing arm, 11.4, stirring blade, 11.5, through hole. DETAILED DESCRIPTION
[0020] The utility model will be further described below in conjunction with the accompanying drawings.
[0021] like Figure 1 As shown, the anti-precipitation polycarboxylate water-reducing agent reactor comprises a reactor body 9 and a reactor cover 1 connected to the top of the reactor body 9. A discharge port 13 and support legs 12 are arranged at the bottom of the reactor body 9. The discharge port 13 is centrally arranged and connected to a valve 14. The support legs 12 are evenly spaced around the discharge port 13. A feed port 2 and an axial hole 8 are arranged on the reactor cover 1. The axial hole 8 is centrally arranged. A motor 3 is connected to the top of the reactor cover 1. The motor 3 is connected to a stirring shaft 6 through a driving mechanism. The stirring shaft 6 is installed in the shaft hole 8 through a bearing 7.
[0022] The stirring shaft 6 is located in the kettle body 9 and is connected to a stirring mechanism 10, and the end thereof is connected to a stirring and anti-sedimentation mechanism 11;
[0023] The stirring and anti-sedimentation mechanism 11 comprises a mounting seat 11.2 fixed to the end of the stirring shaft 6, and swing arms 11.3 are connected to both ends of the mounting seat 11.2, and stirring blades 11.4 are connected to the end of the swing arm 11.3.
[0024] The stirring mechanism 10 cooperates with the stirring anti-sedimentation mechanism 11 to effectively prevent the material in the kettle body 9 from being precipitated.
[0025] In order to expand the stirring coverage of the stirring blade 11.4 and improve the stirring and anti-sedimentation effect of the stirring blade 11.4, further, the swing arm 11.3 is rotatably connected to the mounting seat 11.2 through the pin 11.1, and a torsion spring (not shown in the figure) is sleeved on the pin 11.1, one end of the torsion spring is connected to the swing arm 11.3, and the other end is connected to the mounting seat 11.2. With the driving action of the motor 3, the stirring shaft 6 drives the stirring and anti-sedimentation mechanism 11 to rotate. When the rotation speed of the motor 3 changes, the centrifugal force of the stirring blade 11.4 driven by the swing arm 11.3 will also change. When the motor 3 rotates at a fast speed, the swing arm 11.3 drives the stirring blade 11.4 to expand outwards, and when the rotation speed is slow, the swing arm 11.3 shrinks inwards under the action of the torsion spring.
[0026] Furthermore, the stirring mechanism 10 includes a support rod 10.1 connected to the upper and lower parts of the stirring shaft 6, and the ends of the support rods 10.1 on the same side are commonly connected with a scraper 10.3, and the scraper 10.3 fits the inner wall of the kettle body 9, and cooperates with the stirring anti-sedimentation mechanism 11, so that the inner wall of the kettle body 9 can be cleaned in time while stirring.
[0027] In order to ensure the stirring effect, further, S-shaped blades 10.2 are connected between the support rods 10.1 on the same side.
[0028] Furthermore, the stirring blades 11.4 are provided with evenly distributed through holes 11.5. The two stirring blades 11.4 are initially distributed in an eight-shaped shape. Setting an initial angle for the stirring blades 11.4 is conducive to subsequent unfolding during rotation and avoids the stirring blades 11.4 from hitting the scraper 10.3 when unfolding.
[0029] Furthermore, the driving mechanism includes a driving gear 4 and a driven gear 5 that mesh with each other. The driving gear 4 is fixed to the power output end of the motor 3 , and the driven gear 5 is fixed to the top of the stirring shaft 6 .
[0030] When the utility model is actually used, the material is fed into the kettle through the feed port 2, and then the motor 3 is started for sufficient stirring. The motor 3 adopts a variable speed motor 3, and the swing amplitude of the swing arm 11.3 can be controlled by controlling the rotation speed of the motor 3 to make it change regularly, thereby expanding the stirring coverage of the bottom of the kettle body 9, so that the material at the bottom of the kettle body 9 is fully stirred to avoid precipitation. At the same time, the scraper 10.3 of the stirring mechanism 10 can clean the inner wall of the kettle body 9 in real time. After the stirring reaction of the material is completed and discharged through the discharge port 13, it is convenient to clean the inside of the kettle body 9.
Claims
1. A polycarboxylate water-reducing agent reactor for preventing precipitation, comprising a reactor body (9) and a reactor cover (1) connected to the top of the reactor body (9), wherein a discharge port (13) and supporting legs (12) are provided at the bottom of the reactor body (9), wherein the discharge port (13) is centrally arranged and connected to a valve (14), and the supporting legs (12) are evenly spaced around the discharge port (13), wherein a feed port (2) and an axial hole (8) are provided on the reactor cover (1), wherein the axial hole (8) is centrally arranged, wherein a motor (3) is connected to the top of the reactor cover (1), wherein the motor (3) is connected to a stirring shaft (6) through a driving mechanism, and the stirring shaft (6) is installed in the axial hole (8) through a bearing (7), wherein the reactor cover (1) is characterized in that: The stirring shaft (6) is located inside the kettle body (9) and is connected to a stirring mechanism (10), and the end thereof is connected to a stirring anti-sedimentation mechanism (11); The stirring and anti-sedimentation mechanism (11) comprises a mounting seat (11.2) fixed to the end of the stirring shaft (6), the two ends of the mounting seat (11.2) are connected to swing arms (11.3), and the end of the swing arm (11.3) is connected to a stirring blade (11.4).
2. The anti-precipitation polycarboxylate water-reducing agent reaction kettle according to claim 1, characterized in that: The swing arm (11.3) is rotatably connected to the mounting seat (11.2) via a pin shaft (11.1); a torsion spring is sleeved on the pin shaft (11.1); one end of the torsion spring is connected to the swing arm (11.3) and the other end is connected to the mounting seat (11.2).
3. The anti-precipitation polycarboxylate water-reducing agent reaction kettle according to claim 1 or 2, characterized in that: The stirring mechanism (10) comprises supporting rods (10.1) connected to the upper and lower parts of the stirring shaft (6), and the ends of the supporting rods (10.1) on the same side are commonly connected to scrapers (10.3), and the scrapers (10.3) are in contact with the inner wall of the kettle body (9).
4. The anti-precipitation polycarboxylate water-reducing agent reaction kettle according to claim 3, characterized in that: S-shaped blades (10.2) are connected between the support rods (10.1) on the same side.
5. The anti-precipitation polycarboxylate water-reducing agent reaction kettle according to claim 3, characterized in that: The stirring blades (11.4) are provided with evenly distributed through holes (11.5), and the two stirring blades (11.4) are initially distributed in an eight-shaped shape.
6. The anti-precipitation polycarboxylate water-reducing agent reaction kettle according to claim 1 or 2, characterized in that: The driving mechanism comprises a driving gear (4) and a driven gear (5) meshing with each other, the driving gear (4) being fixed to the power output end of the motor (3), and the driven gear (5) being fixed to the top end of the stirring shaft (6).